Page 1 Service Manual Serial Number Range S-60 from S6013-26296] S-65 from S6013-26296 S-60X from S60X13-26296 S-60XC from S60XC13-26296 S-60 HC from S60HC13-26296 S-60 TraX from S60TX13-26296 S-65 TraX from S65TX13-26296 Part No. 825591 Rev A1 February 2015...
Page 2: Find A Manual For This Model
Copyright © 2012 by Terex Corporation 825591 Rev A1, February 2015 Seventh Edition, First Printing Genie is a registered trademark of Terex South Dakota, Inc. in the U.S.A. and many other countries. “S” is a trademark of Terex South Dakota, Inc.
Page 3: Revision History
February 2015 Service Manual Introduction Revision History Revision Date Section Procedure / Page / Description 12/2013 New Release 2/2015 Maintenance Added B-22 Test the Emergency Power System Reference Examples: Section – Maintenance, B-3 Electronic Version Section – Repair Procedure, 4-2 Click on any content or procedure in the Table of Contents to view Section –...
Page 4 Service Manual February 2015 Introduction Revision History Revision Date Section Procedure / Page / Description Reference Examples: Section – Maintenance, B-3 Electronic Version Section – Repair Procedure, 4-2 Click on any content or procedure in the Table of Contents to view Section –...
Page 5: Serial Number Legend
February 2015 Service Manual Introduction Serial Number Legend 1 Model 2 Model year 3 Sequence number 4 Serial number (stamped on chassis) 5 Serial label S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No.
Page 6: Safety Rules
Service Manual February 2015 Safety Rules Gener al Safety R ules Section 1 Safety R ules Danger Failure to obey the instructions and safety rules in this manual and the appropriate Operator's Manual on your machine will result in death or serious injury.
Page 7 February 2015 Service Manual Safety Rules Personal Safety Workplace Safety Any person working on or around a machine must Any person working on or around a machine must be aware of all known safety hazards. Personal be aware of all known safety hazards. Personal safety and the continued safe operation of the safety and the continued safe operation of the machine should be your top priority.
Page 8: Table Of Contents
February 2015 Table of Contents Introduction Introduction ......................ii Important Information ....................ii Find a Manual for this Model ................... ii Revision History ..................... iii Serial Number Legend ................... v Section 1 Safety Rules ......................vi General Safety Rules ..................... vi Section 2 Specifications .......................
Page 9 February 2015 Table of Contents Section 3 Scheduled Maintenance Procedures ............... 21 Introduction ......................21 Pre-Delivery Preparation Report ................24 Maintenance Inspection Report................25 Checklist A Procedures ..................27 A-1 Inspect the Manuals and Decals..............27 A-2 Perform Pre-operation Inspection ..............28 A-3 Perform Function Tests .................
Page 10 February 2015 Table of Contents Checklist B Procedures ..................40 B-1 Inspect the Battery ..................40 B-2 Inspect the Electrical Wiring ................41 B-3 Check the Exhaust System ................42 B-4 Perform Engine Maintenance - Perkins Models ..........43 B-5 Check the Oil Cooler and Cooling Fins - Deutz D2011 L03i Models ... 43 B-6 Inspect the Tires, Wheels and Lug Nut Torque, S-60, S-65, S-60 HC, S60X and S-60XC .............
Page 11 February 2015 Table of Contents Checklist C Procedures ..................60 C-1 Perform Engine Maintenance ................ 60 C-2 Perform Engine Maintenance - Perkins Models ..........60 C-3 Perform Engine Maintenance - Perkins Models ..........61 C-4 Grease the Platform Overload Mechanism (if equipped) S-60, S-65, S-60 TRAX and S-65 TRAX ............
Page 12 February 2015 Table of Contents Checklist E Procedures ..................81 E-1 Test or Replace the Hydraulic Oil..............81 E-2 Perform Engine Maintenance - Perkins Models ..........82 E-3 Perform Engine Maintenance - Deutz Models ..........83 E-4 Perform Engine Maintenance - Perkins 404D-22 Models ......83 E-5 Perform Engine Maintenance - Perkins 404F-22 Models ......
Page 13 February 2015 Table of Contents Jib Boom Components ..................106 3-1 Jib Boom ...................... 106 3-2 Jib Boom Lift Cylinder .................. 107 Boom Components ..................108 4-1 Cable Track ....................108 How to Remove the Cable Track, S-60, S-60X, S-60XC, S-60 HC and S-60 TRAX ........108 How to Remove the Cable Track, S-65 and S-65 TRAX ........
Page 14 February 2015 Table of Contents Manifolds ......................136 7-1 Function Manifold Components (to serial number 26514) ......136 Function Manifold Components (from serial number 26515) ......139 7-2 Valve Adjustments - Function Manifold ............144 7-3 Jib Boom / Platform Rotate Manifold Components........145 7-4 Brake/Two-Speed Manifold Components ............
Page 15 February 2015 Table of Contents Section 5 Fault Codes ....................... 168 Introduction ......................168 Control System Fault Codes ................170 How to Retrieve Control System Fault Codes ............ 170 Control System Fault Codes ................171 Fault Code Display - Deutz and Perkins Models ........... 175 How to Retrieve Active Engine Fault Codes Deutz D 2.9 L4 and Perkins 404F-22 Models ..........
Page 16 February 2015 Table of Contents Section 6 Schematics ....................... 207 Introduction ......................207 Electrical Symbol Legend .................. 208 Hydraulic Symbols Legend ................209 Limit Switch Location Legend ................210 Ford Engine Relay Layout ................. 211 Engine Relay Layout - Deutz D 2.9 L4 and Perkins 404F-22 ......212 Electrical Schematics –...
Page 17 February 2015 Table of Contents Electrical Schematics – ANSI and CSA Models ..........237 Electrical Schematic, Ford MSG-425 EFI Models (ANSI • CSA) ....... 238 Ground Control Box Terminal Strip Wiring Diagram, Ford MSG-425 EFI Models (ANSI • CSA) ..........242 Ground Control Box Switch Panel Wiring Diagram, Ford MSG-425 EFI Models (ANSI •...
Page 18 February 2015 Table of Contents Electrical Schematic, Perkins 404D-22 Models (ANSI • CSA) ......278 Ground Control Box Terminal Strip Wiring Diagram, Perkins 404D-22 Models (ANSI • CSA) ............. 282 Ground Control Box Switch Panel Wiring Diagram, Perkins 404D-22 Models (ANSI • CSA) ............. 283 Platform Control Box Wiring Diagram, Perkins 404D-22 Models (ANSI •...
Page 19 February 2015 Table of Contents Electrical Schematic, S-60X • S-60XC, Deutz D2011L03i Models (ANSI • CSA) ............. 314 Electrical Schematic, S-60X • S-60XC, Deutz TD2011L04i Models (ANSI • CSA) ..........318 Ground Control Box Terminal Strip Wiring Diagram, Deutz D2011L03i • TD2011L04i Models (ANSI • CSA) ......322 Ground Control Box Switch Panel Wiring Diagram, S-60X •...
Page 20 February 2015 Table of Contents Electrical Schematic, S-60X • S-60XC, Perkins 404D-22 Models (ANSI • CSA) ............. 342 Ground Control Box Terminal Strip Wiring Diagram, S-60X • S-60XC, Perkins 404D-22 Models (ANSI • CSA) ............. 346 Ground Control Box Switch Panel Wiring Diagram, S-60X • S-60XC, Perkins 404D-22 Models (ANSI •...
Page 21 February 2015 Table of Contents Electrical Schematics – CE Models ..............365 Electrical Schematic, Ford MSG-425 EFI Models (CE) ........366 Ground Control Box Terminal Strip Wiring Diagram, Ford MSG-425 EFI Models (CE) ..............370 Ground Control Box Switch Panel Wiring Diagram, Ford MSG-425 EFI Models (CE) ..............
Page 22 February 2015 Table of Contents Electrical Schematic, S-60 HC (CE) ..............406 Chassis Wiring Diagram, S-60 HC (CE) ............407 Ground Control Box Terminal Strip Wiring Diagram, S-60 HC (CE) ....410 Platform Control Box Wiring Diagram, S-60 HC (CE)........411 Electrical Schematics –...
Page 23: Specifications
February 2015 Service Manual Specifications Section 2 Specific ati ons Machine Specifications Machi ne Specific ations Track Components, S-60 TRAX and S-65 TRAX Track material Rubber Tires and wheels, S-60, S-65, S-60 HC, S-60X and Tensioning system Pressurized S-60XC grease Tire size (Rough terrain) 355/55D625 Weight (each)
Page 24: Performance Specifications
Service Manual February 2015 Specifications Performanc e Specific ati ons Performance Specifications Drive speed, maximum stowed position 2WD models 40 ft / 6.2 sec Boom function speeds, maximum from platform 12.2 m / 6.2 sec controls 4WD models 40 ft / 7.2 sec Jib boom up (S-65 models) 60 to 70 seconds 12.2 m / 7.2 sec...
Page 25: Hydraulic Specification
February 2015 Service Manual Specifications Hydraulic Specific ati on Hydraulic Specifications Do not top off with incompatible hydraulic fluids. Hydraulic fluids Hydraulic Fluid Specifications may be incompatible due to the differences in base additive Genie specifications require hydraulic oils which are chemistry.
Page 26 Service Manual February 2015 Specifications Chevron Rando HD Premium Oil Continued use of Chevron MV Fluid Properties 5606A hydraulic fluid, or equivalent, when ambient temperatures are consistently ISO Grade above 32°F / 0°C may result in Viscosity index component damage Kinematic Viscosity cSt @ 200°F / 100°C cSt @ 104°F / 40°C...
Page 27: Hydraulic Component Specifications
February 2015 Service Manual Specifications Hydraulic C omponent Speci fications Hydraulic Component Auxiliary pump Specifications Type: gear, fixed displacement Displacement 1.75 gpm Drive pump 2.8 L/min Function manifold Type: bi-directional, variable displacement piston pump Flow rate @ 2500 rpm 32.4 gpm System relief valve pressure 3000 psi 122.6 L/min...
Page 28 Service Manual February 2015 Specifications Hydraulic filters High pressure filter Beta 3 High pressure filter bypass 51 psi pressure 3.5 bar Medium pressure filter Beta 3 Medium pressure filter 51 psi bypass pressure 3.5 bar Hydraulic return filter 10 micron with 25 psi / 1.7 bar bypass Manifold Component Specifications Plug torque...
Page 29: Ford Msg-425 Efi Engine Specifications
February 2015 Service Manual Specifications Ford M SG- 425 EFI Engine Specific ati ons Ford MSG-425 EFI Engine Electronic fuel pump Fuel pressure, static 60 psi Displacement 153 cu in 4.1 bar 2.5 liters Fuel flow rate 0.43 gpm Number of cylinders 1.6 L/min Bore and Stroke 3.5 x 3.9 inches...
Page 30: Deutz D2011 L03I Engine Specifications
Service Manual February 2015 Specifications Deutz D 2011 L03i Engine Specific ati ons Deutz D2011 L03i Engine Lubrication system Oil pressure 40 to 60 psi Displacement 142 cu in 1.4 to 3 bar 2.33 liters Oil capacity 9.5 quarts Number of cylinders (including filter) 9 liters Bore and Stroke...
Page 31 February 2015 Service Manual Specifications Deutz D2011 L03i Engine, continued Fuel injection system Injection pump make Bosch Injection pump pressure, 15000 psi maximum 1034 bar Injector opening pressure 3046 psi 210 bar Fuel requirement For fuel requirements, refer to the engine Operator Manual for your engine.
Page 32: Deutz Td2011L04I Engine Specifications
Service Manual February 2015 Specifications Deutz TD 2011L04i Engine Specific ati ons Deutz TD2011L04i Engine Lubrication system Oil pressure, hot(at 2000 rpm) 40 to 60 psi Displacement 220.9 cu in 2.8 to 4.1 bar 3.62 liters Oil capacity(including filter) 12.8 quarts Number of cylinders 12.1 liters Bore and stroke 3.78 x 4.92 inches Oil viscosity requirements...
Page 33 February 2015 Service Manual Specifications Deutz TD2011L04i Engine, continued Fuel injection system Injection pump make Motorpal Injection pump pressure, maximum 15,000 psi 1034 bar Injector opening pressure 3046 psi 210 bar Fuel requirement For fuel requirements, refer to the engine Operator's Manual on your machine.
Page 34: Deutz D 2.9 L4 Engine Specifications
Service Manual February 2015 Specifications Deutz D 2.9 L4 Engine Specific ati ons Deutz D 2.9 L4 Engine Oil viscosity requirements -22° F to 86° F/ -30° C to 30° C 5W-30 (synthetic) Displacement 177 cu in -4° F to 90° F / -20° C to 32° C 10W-40 2.9 liters Above 23°...
Page 35 February 2015 Service Manual Specifications Deutz D 2.9 L4 Engine, continued Starter motor Current draw, normal load 250A to 400A Brush length, new 0.72 in 18.5 mm Brush length, minimum 0.27 in 7 mm Battery Type 12V DC Quantity Cold cranking ampere 1000A Reserve capacity @ 25A rate 200 minutes...
Page 36: Perkins 404D-22 Engine Specifications
Service Manual February 2015 Specifications Perki ns 404D-22 Engi ne Specifications Perkins 404D-22 Engine Oil pressure sending unit Oil pressure switch point 14.2 psi Displacement 134 cu in 1 bar 2.2 liters Fuel injection system Number of cylinders Injection pump make Zexel Bore and Stroke 3.31 x 3.94 inches...
Page 37: Perkins 404F-22 Engine Specifications
February 2015 Service Manual Specifications Perki ns 404F-22 Engi ne Specific ations Perkins 404F-22 Engine Lubrication system Oil pressure (@ 2000 rpm) 40 to 60 psi Displacement 134 cu in 1.4 to 3 bar 2.2 liters Oil capacity 9.4 - 11.2 quarts Number of cylinders (including filter) 8.9 - 10.6 liters...
Page 38 Service Manual February 2015 Specifications Perkins 404F-22 Engine, continued Battery Type 12V DC Quantity Cold cranking ampere 1000A Reserve capacity @ 25A rate 200 minutes Engine coolant Capacity 7.7 quarts 7.3 liters Coolant temperature switch Temperature switch point 221° F 105°...
Page 39: Machine Torque Specifications
February 2015 Service Manual Specifications Machi ne T orque Specifications Machine Torque Specifications TRAX Torque Specifications Platform rotator Sprocket to hub adapter fasteners 1-8 center bolt, GR 5 640 ft-lbs 3/4 -10 nuts, GR 8, dry 317 ft-lbs 867 Nm 430 Nm 3/8 -16 bolts, GR 8 33 ft-lbs...
Page 40: Hydraulic Hose And Fitting Torque Specifications
Service Manual February 2015 Specifications Hydraulic H ose and Fitting T orque Specific ations Hydraulic Hose and Fitting SAE O-ring Boss Port Torque Specifications (tube fitting - installed into Aluminum) (all types) Your machine is equipped with Parker Seal-Lok™ SAE Dash Size Torque ORFS or 37°...
Page 41: Torque Procedure
February 2015 Service Manual Specifications Torque Pr ocedure Torque Procedure JIC 37° fittings Align the tube flare (hex nut) against the nose Seal-Lok™ fittings of the fitting body (body hex fitting) and tighten the hex nut to the body hex fitting to hand Replace the O-ring.
Page 42 Service Manual February 2015 Specifications Working clockwise on the body hex fitting, make a second mark with a permanent ink marker to indicate the proper tightening position. Refer to Illustration 2. Note: Use the JIC 37° Fitting table in this section to determine the correct number of flats, for the proper tightening position.
Page 43: Scheduled Maintenance Procedures
February 2015 Service Manual Scheduled Maintenance Procedures Machine Configuration: Section 3 Schedul ed Mai ntenance Pr ocedures  Unless otherwise specified, perform each procedure with the machine in the following configuration: • Machine parked on a firm, level surface • Key switch in the off position with the key Observe and Obey: removed ...
Page 44 Service Manual February 2015 Scheduled Maintenance Procedures About This Section This section contains detailed procedures for each scheduled maintenance inspection. Each procedure includes a description, safety warnings and step-by-step instructions. Symbols Legend Safety alert symbol—used to alert personnel to potential personal injury hazards.
Page 45 February 2015 Service Manual Scheduled Maintenance Procedures Maintenance Symbols Legend Pre-delivery Preparation Report Note: The following symbols have been used in The pre-delivery preparation report contains this manual to help communicate the intent of the checklists for each type of scheduled inspection. instructions.
Page 46: Pre-Delivery Preparation Report
Service Manual February 2015 Pre-Delivery Preparation Report Pre-Deliv ery Prepar ati on Repor t Fundamentals Instructions It is the responsibility of the dealer to perform the Use the operator’s manual on your machine. Pre-delivery Preparation. The Pre-delivery Preparation consists of The Pre-delivery Preparation is performed prior to completing the Pre-operation Inspection, the each delivery.
Page 47: Maintenance Inspection Report
February 2015 Service Manual Maintenance Inspection Report Maintenanc e Ins pection R eport Model Y N R Y N R Checklist A Checklist B Inspect the manuals Battery Serial number and decals Electrical wiring Pre-operation Exhaust system Date inspection Engine maintenance Function tests Hour meter Engine maintenance -...
Page 48 Service Manual February 2015 Maintenance Inspection Report Model Y N R Y N R Checklist C Checklist D Engine maintenance - Boom wear pads Serial number Deutz models Turntable bearing Engine maintenance - bolts Date Perkins models Turntable bearing Engine maintenance - wear Perkins models Hour meter...
Page 49: Checklist A Procedures
February 2015 Service Manual Checklist A Procedures Checklist A Pr ocedur es A-1 Ins pect the M anuals and D ec als Open the operator's manual to the decals Inspect the Manuals and Decals inspection section. Carefully and thoroughly inspect all decals on the machine for legibility and damage.
Page 50: Perform Pre-Operation Inspection
Service Manual February 2015 Checklist A Procedures A-2 Per form Pre- operation Ins pection A-3 Per form F uncti on Tes ts Perform Pre-operation Inspection Perform Function Tests Genie specifications require that this procedure be Genie specifications require that this procedure be performed every 8 hours or daily, whichever performed every 8 hours or daily, whichever comes first.
Page 51: Perform Engine Maintenance - Ford Models
February 2015 Service Manual Checklist A Procedures A-4 Per form Engi ne M ai ntenance - For d M odels A-5 Per form Engi ne M ai ntenance - Deutz Models Perform Engine Maintenance - Perform Engine Maintenance – Ford Models Deutz Models Engine specifications require that this procedure Engine specifications require that this procedure...
Page 52: Perform Engine Maintenance -Perkins Models
Service Manual February 2015 Checklist A Procedures A-6 Per form Engi ne M ai ntenance - Perkins Models A-7 C heck the Hi gh Pr essur e Hy draulic Filter C onditi on Indic ator Perform Engine Maintenance Check the High Pressure -Perkins Models Hydraulic Filter Condition Indicator...
Page 53: Test The Oscillate Axle
February 2015 Service Manual Checklist A Procedures A-8 T est the Os cillate Axle A-9 Ins pect the Tr ack Com ponents, S-60 TR AX and S-65 TR AX Test the Oscillate Axle (if Inspect the Track Components, equipped) S-60 TRAX and S-65 TRAX Genie specifications require that this procedure be Genie specifications require that this procedure be performed every 8 hours or daily, whichever...
Page 54: Perform 30 Day Service
Service Manual February 2015 Checklist A Procedures A-10 Perform 30 D ay Service A-10 A-11 C hec k the Trac k T ensi on and F astener T orque, S-60 TR AX and S-65 TR AX A-11 Perform 30-Day Service Check the Track Tension and Fastener Torque, S-60 TRAX and S-65 TRAX...
Page 55 February 2015 Service Manual Checklist A Procedures Visually inspect the section of track under the Locate the grease zerk fitting on the other bogey wheels. side of the track tension cylinder. Result: There should be less than 1 inch / Pump grease into the grease zerk fitting until 2.5 cm of gap between the bogey wheels and grease, free from air, comes out of the grease...
Page 56: Perform Engine Maintenance - Ford Models
Service Manual February 2015 Checklist A Procedures A-12 Perform Engine M aintenanc e - F ord Models A-12 A-13 Perform Engine M aintenanc e - F ord Models A-13 Perform Engine Maintenance - Perform Engine Maintenance - Ford Models Ford Models The 50 hour maintenance procedure is a one time Engine specifications require that this procedure sequence of procedures to be performed after the...
Page 57: Inspect The Fuel Filter/ Water Separator - Perkins Models
February 2015 Service Manual Checklist A Procedures A-14 Ins pec t the F uel Filter/ Water Separator - Perki ns M odels A-14 Loosen the vent plug located on the fuel filter/water separator head. Inspect the Fuel Filter/ Water Separator - Perkins Models Genie specifications require that this procedure be performed every 100 hours or monthly, whichever comes first.
Page 58: Check And Adjust The Engine Rpm - Perkins 404D-22 Models
Service Manual February 2015 Checklist A Procedures A-15 C hec k and Adj ust the Engi ne RPM - Perkins 404D-22 M odels A-15 Loosen the low idle lock nut and turn the low Check and Adjust the Engine idle adjustment screw clockwise to increase the rpm, or counterclockwise to decrease the RPM - Perkins 404D-22 Models rpm.
Page 59: Grease The Turntable Rotation Bearing And Rotate Gear
February 2015 Service Manual Checklist A Procedures A-16 Gr ease the Tur ntabl e R otation Bearing and Rotate Gear A-16 A-17 R epl ace the Drive H ub Oil A-17 Grease the Turntable Rotation Replace the Drive Hub Oil Bearing and Rotate Gear Drive hub specifications require that this one-time procedure be performed after the first 150 hours of...
Page 60 Service Manual February 2015 Checklist A Procedures Fill the hub until the oil level is even with the Carefully remove the track assembly from the bottom of the plug hole. Refer to drive hub and set aside. Specifications, Machine Specifications. Crushing hazard.
Page 61: Perform Engine Maintenance - Ford Models
February 2015 Service Manual Checklist A Procedures A-18 Perform Engine M aintenanc e - F ord Models A-18 13 Install the plugs into the drive hub. Perform Engine Maintenance - 14 Attach a lifting strap from an overhead crane Ford Models to the center-point of the track assembly, above the sprocket.
Page 62: Checklist B Procedures
Service Manual February 2015 Checklist B Procedures Checklist B Pr ocedur es B-1 Ins pect the Battery Be sure that the battery retainers and cable connections are tight. Inspect the Battery Be sure that the battery separator wire connections are tight (if equipped). Put on protective clothing and eye wear.
Page 63: Inspect The Electrical Wiring
February 2015 Service Manual Checklist B Procedures B-2 Ins pect the Electrical Wiring 10 Check the ambient air temperature and adjust the specific gravity reading for each cell as Inspect the Electrical Wiring follows: • Add 0.004 to the reading of each cell for every 10°...
Page 64: B-3 Check The Exhaust System
Service Manual February 2015 Checklist B Procedures B-3 C heck the Exhaust Sys tem B-3 Check the Exhaust System Inspect the following areas for burnt, chafed, corroded pinched and loose wires: Genie specifications require that this procedure be • Engine wiring harness performed every 250 hours or quarterly, whichever •...
Page 65: Perform Engine Maintenance - Perkins Models
February 2015 Service Manual Checklist B Procedures B-4 Per form Engi ne M ai ntenance - Perkins Models B-5 C heck the Oil Cooler and Cooling Fi ns - D eutz D 2011 L03i Models Perform Engine Maintenance – Check the Oil Cooler and Cooling Perkins Models Fins - Deutz D2011 L03i Models Engine specifications require that this procedure...
Page 66: Inspect The Tires, Wheels And Lug Nut Torque
Service Manual February 2015 Checklist B Procedures B-6 Ins pect the Tir es, Wheels and Lug N ut T orque, S-60, S- 65, S- 60 HC, S60X and S-60XC Remove the fasteners from the engine side Inspect the Tires, Wheels and cover, then remove the cover.
Page 67: Confirm The Proper Brake Configuration
February 2015 Service Manual Checklist B Procedures B-7 C onfirm the Pr oper Brak e C onfigurati on B-8 C heck the Driv e H ub Oil Lev el and F as tener Tor que Confirm the Proper Brake Check the Drive Hub Oil Level Configuration and Fastener Torque Genie specifications require that this procedure be...
Page 68 Service Manual February 2015 Checklist B Procedures Drive the machine in either direction just 10 Remove one plug and check the oil level. enough to access the remaining fasteners. Do Result: The oil level should be even with the not remove the retaining fasteners. bottom of the plug hole.
Page 69: Check And Adjust The Engine Rpm
February 2015 Service Manual Checklist B Procedures B-9 C heck and Adjus t the Engine R PM - D eutz D 2011 L03i and TD 2011L04i Turntable rotate drive hub Check and Adjust the Engine Remove the plug located on the side of the RPM - Deutz D2011 L03i Models hub and check the oil level.
Page 70: Test The Ground Control Override
Service Manual February 2015 Checklist B Procedures B-10 T est the Ground C ontrol Ov erride B-10 Loosen the low idle lock nut, then turn the low Test the Ground Control Override idle adjustment screw clockwise to increase the rpm or counterclockwise to decrease the rpm.
Page 71: Check The Oscillate Directional Valve Linkage
February 2015 Service Manual Checklist B Procedures B-11 C hec k the Os cillate Direc tional Valv e Li nk age B-11 B-12 T est the Platform Self-lev eling B-12 Check the Oscillate Directional Test the Platform Self-leveling Valve Linkage Genie specifications require that this procedure be performed every 250 hours or quarterly, whichever Genie specifications require that this procedure be...
Page 72: Test The Engine Idle Select
Service Manual February 2015 Checklist B Procedures B-13 T est the Engi ne Idle Select B-13 Move the engine idle select switch to foot Test the Engine Idle Select switch activated high idle (rabbit and foot switch symbol). Operation Result: The engine should not change to high Genie specifications require that this procedure be idle.
Page 73 February 2015 Service Manual Checklist B Procedures B-14 T est the F uel Sel ect Operation - F ord Models B-14 Move the fuel select switch to LPG. Test the Fuel Select Operation - Restart the engine and allow it to run at low Gasoline/LPG Models idle.
Page 74: Test The Drive Brakes
Service Manual February 2015 Checklist B Procedures B-15 T est the Driv e Brak es B-15 B-16 T est the Driv e Speed - Stow ed Positi on B-16 Test the Drive Brakes Test the Drive Speed – Stowed Position Genie specifications require that this procedure be performed every 250 hours or quarterly, whichever Genie specifications require that this procedure be...
Page 75: Test The Drive Speed - Raised Or Extended Position
February 2015 Service Manual Checklist B Procedures B-17 T est the Driv e Speed - Rais ed or Ex tended Posi tion B-17 Continue at full speed and note the time when Test the Drive Speed – Raised or the machine reference point crosses the finish line.
Page 76: Test The Alarm Package (If Equipped)
Service Manual February 2015 Checklist B Procedures B-18 T est the Alarm Pack age (if equi pped) B-18 Turn the key switch to platform control. Test the Alarm Package Result: The flashing beacon should be on and (if equipped) flashing. Press down the foot switch.
Page 77: Perform Hydraulic Oil Analysis
February 2015 Service Manual Checklist B Procedures B-19 Perform Hy draulic Oil Analysis B-19 B-20 Ins pec t the F uel and Hy draulic Tank Cap Venti ng Sy stems B-20 Perform Hydraulic Oil Analysis Inspect the Fuel and Hydraulic Tank Cap Venting Systems Genie specifications require that this procedure be performed every 250 hours or quarterly, whichever...
Page 78: Inspect The Boom Extend/Retract Cables
Service Manual February 2015 Checklist B Procedures B-21 Ins pec t the Boom Extend/R etr act Cables B-21 Remove the breather cap from the hydraulic tank. Inspect the Boom Extend/Retract Check for proper venting. Cables Result: Air passes through the breather cap. Proceed to step 8.
Page 79 February 2015 Service Manual Checklist B Procedures S-60, S-65, S-60X, S-60XC, S-60 TRAX and Remove the retaining fasteners from the S-65 TRAX: Install the cover at the pivot end access covers located on the side of the boom at the platform end of the machine. of the boom.
Page 80: Test The Emergency Power System
Service Manual February 2015 Checklist B Procedures B-22 T est the Emer gency Pow er Sy stem B-22 Turn the key switch to platform controls. Test the Emergency Power At the platform controls, break the security tie System and lift the emergency power switch cover (if equipped).
Page 81: Perform Engine Maintenance - Ford Models
February 2015 Service Manual Checklist B Procedures B-23 Perform Engine M aintenanc e - F ord Models B-23 Perform Engine Maintenance - Ford Models Engine specifications require that this procedure be performed every 400 hours. • Engine oil • Oil filter •...
Page 82: Checklist C Procedures
Service Manual February 2015 Checklist C Procedures Checklist C Pr ocedur es C-2 Perform Engine M aintenanc e - Perki ns M odels C-1 Perform Engine M aintenanc e Perform Engine Maintenance – Perform Engine Maintenance – Perkins Models Deutz Models Engine specifications require that this procedure Engine specifications require that this procedure be performed every 500 hours.
Page 83: Grease The Platform Overload Mechanism (If Equipped
February 2015 Service Manual Checklist C Procedures C-3 Perform Engine M aintenanc e - Perki ns M odels C-4 Gr eas e the Platform Ov erload Mec hanism (if equipped) S-60, S-65, S- 60 TRAX and S-65 TR AX Perform Engine Maintenance – Grease the Platform Overload Perkins Models Mechanism (if equipped) S-60,...
Page 84: Test The Platform Overload System (If Equipped)
Service Manual February 2015 Checklist C Procedures C-5 Test the Platform Ov erload Sy stem (if equipped) As weight is added to the platform, the spring will Test the Platform Overload compress until, when the platform is overloaded, the lower arm contacts a limit switch and thereby System (if equipped) activating the overload signal.
Page 85 February 2015 Service Manual Checklist C Procedures Carefully move the test weights to each Carefully move the test weights to each remaining location on the platform. Refer to remaining location on the platform. Refer to Illustration 1. Illustration 1. Result: The platform overload indicator lights Result: The alarm should sound.
Page 86: Test The Platform Load Sense System, S-60 Hc
Service Manual February 2015 Checklist C Procedures C-6 Test the Platform Load Sens e System, S- 60 HC 13 Using a suitable lifting device, lift the Test the Platform Load Sense additional test weight from the platform. System, S-60 HC Result: The platform overload indicator lights should be off at both the ground and platform controls and the alarm should not sound.
Page 87 February 2015 Service Manual Checklist C Procedures Note: Perform this procedure with the boom fully Using a suitable lifting device, place an retracted and in the stowed position and with the additional appropriate test weight equal to machine on a firm, level surface. 501 to 510 lbs / 227.2 to 231.3 kg on to the center of the platform floor.
Page 88: Replace The Fuel Filter/Water Separator - Perkins Models
Service Manual February 2015 Checklist C Procedures C-7 Repl ace the Fuel Filter/Water Separator - Perkins M odels Recovery process from the platform controls: Replace the Fuel Filter/ Water Note: This procedure only operates if the platform Separator - Perkins Models is overloaded or enters the safety envelope.
Page 89 February 2015 Service Manual Checklist C Procedures Loosen the vent plug located on the fuel 11 Clean up any diesel fuel that may have spilled filter/water separator head. during the installation procedure. 12 Install the fuel supply hose from the fuel tank to the fuel filter/water separator.
Page 90: Check The Safety Envelope Limit Switches And Angle Sensor
Service Manual February 2015 Checklist C Procedures C-8 Check the Safety Envel ope Limit Switc hes and Angl e Sens or, S-60X and S- 60XC Turn and hold the function enable switch to Check the Safety Envelope Limit the restricted maximum platform capacity and raise the primary boom until it is fully elevated.
Page 91 February 2015 Service Manual Checklist C Procedures Platform controls: Measuring Tape: Measure the distance between the center of Note: Start this procedure with the boom fully the pivot pins as shown, 171 inches / 434 cm retracted and in the stowed position. ±...
Page 92: Perform Engine Maintenance - Ford Models
Service Manual February 2015 Checklist C Procedures C-9 Perform Engine M aintenanc e - F ord M odels Move the primary boom down joystick off Perform Engine Maintenance - center and retract the primary boom until the unrestricted platform capacity light stops Ford Models flashing.
Page 93: Checklist D Procedures
February 2015 Service Manual Checklist D Procedures Checklist D Pr ocedur es D-1 Check the Boom Wear Pads Extend and retract the boom through the Check the Boom Wear Pads entire range of motion to check for tight spots that may cause binding or scraping of the boom.
Page 94: Check The Turntable Rotation Bearing Bolts
Service Manual February 2015 Checklist D Procedures D-2 Check the Tur ntabl e R otation Beari ng Bolts Raise the boom and remove the safety chock. Check the Turntable Rotation Lower the boom to the stowed position. Bearing Bolts Remove drive chassis covers from both the steer end and the non-steer end of the machine.
Page 95: Inspect For Turntable Bearing Wear
February 2015 Service Manual Checklist D Procedures D-3 Inspec t for T urntable Beari ng W ear Place a dial indicator between the drive Inspect for Turntable Bearing chassis and the turntable at a point that is directly under, or inline with, the boom and no Wear more than 1 inch / 2.5 cm from the bearing.
Page 96: Replace The Drive Hub Oil
Service Manual February 2015 Checklist D Procedures D-4 Repl ace the Drive H ub Oil Note the reading on the dial indicator. Replace the Drive Hub Oil Result: The measurement is less than 0.063 inch / 1.6 mm. The bearing is good. Result: The measurement is more than 0.063 inch / 1.6 mm.
Page 97 February 2015 Service Manual Checklist D Procedures S-60 TRAX and S-65 TRAX: Locate the hub disconnect pin in the center of the drive hub. Manually depress the pin and Select the drive hub to be serviced. Loosen rotate the drive hub until one of the two plugs and remove as many sprocket retaining is at the lowest point.
Page 98: Check The Free-Wheel Configuration
Service Manual February 2015 Checklist D Procedures D-5 Check the Free-wheel Confi gur ation 16 Install the track assembly onto the drive hub Check the Free-wheel adapter while guiding the hub adapter studs into the sprocket of the track assembly. Install Configuration as many sprocket retaining fasteners as possible to the hub adapter and torque to...
Page 99 February 2015 Service Manual Checklist D Procedures Steer wheels: 4WD Models Disengage the drive hubs by turning over the drive hub disconnect caps on each non-steer Chock the non-steer wheels or tracks to wheel hub. prevent the machine from rolling. Center a lifting jack of ample capacity (20,000 lbs / 10,000 kg) under the drive chassis between the steer tires.
Page 100: Replace The Hydraulic Filters
Service Manual February 2015 Checklist D Procedures D-6 Repl ace the Hydr aulic Filters 12 Re-engage the drive hubs by turning over the Replace the Hydraulic Filters hub disconnect caps. Rotate each wheel or track to check for engagement. Raise the machine, remove the jack stands and lower the machine.
Page 101: Perform Engine Maintenance - Deutz Models
February 2015 Service Manual Checklist D Procedures D-7 Perform Engine M aintenanc e - D eutz M odels Rotate the filter element clockwise to lock it in Perform Engine Maintenance – place. Deutz Models Install the filter housing cap. Use a permanent ink marker to write the date and number of hours from the hour meter on the oil filter housing.
Page 102: Perform Engine Maintenance - Perkins Models
Service Manual February 2015 Checklist D Procedures D-8 Perform Engine M aintenanc e - Perki ns M odels Perform Engine Maintenance – Perkins Models Engine specifications require that this procedure be performed every 1000 hours. All Models: • Alternator • Fan belts •...
Page 103: Checklist E Procedures
February 2015 Service Manual Checklist E Procedures Checklist E Pro ced ures E-1 T est or Replac e the Hy dr aulic Oil Close the two hydraulic tank shut-off valves at Test or Replace the Hydraulic Oil the hydraulic tank. Genie specifications require that this procedure be performed every 2000 hours or every two years, whichever comes first.
Page 104: Perform Engine Maintenance - Perkins Models
Service Manual February 2015 Checklist E Procedures E-2 Per form Engi ne M ai ntenance - Perkins Models 10 Remove the hydraulic tank from the machine. Perform Engine Maintenance - Crushing hazard. The hydraulic Perkins Models tank could become unbalanced and fall if not properly supported when removed from the machine.
Page 105: Perform Engine Maintenance - Deutz Models
February 2015 Service Manual Checklist E Procedures E-3 Per form Engi ne M ai ntenance - Deutz Models E-4 Per form Engi ne M ai ntenance - Perkins 404D-22 M odels Perform Engine Maintenance - Perform Engine Maintenance - Deutz Models Perkins 404D-22 Models Engine specifications require that this procedure Engine specifications require that this procedure...
Page 106: Perform Engine Maintenance - Perkins 404F-22 Models
Service Manual February 2015 Checklist E Procedures E-5 Per form Engi ne M ai ntenance - Perkins 404F-22 M odels E-6 Per form Engi ne M ai ntenance - Perkins Models Perform Engine Maintenance - Perform Engine Maintenance - Perkins 404F-22 Models Perkins Models Engine specifications require that this procedure Engine specifications require that this procedure...
Page 107: Perform Engine Maintenance - Deutz D 2.9 L4 Models
February 2015 Service Manual Checklist E Procedures E-7 Per form Engi ne M ai ntenance - Deutz D 2.9 L4 M odels E-8 Per form Engi ne M ai ntenance - Perkins 404D-22 M odels Perform Engine Maintenance - Perform Engine Maintenance - Deutz D 2.9 L4 Models Perkins 404D-22 Models Engine specifications require that this procedure...
Page 108: Perform Engine Maintenance - Perkins Models
Service Manual February 2015 Checklist E Procedures E-9 Per form Engi ne M ai ntenance - Perkins Models E-10 R epl ace the Boom Ex tend and R etr act C ables E-10 Perform Engine Maintenance - Replace the Boom Extend/Retract Perkins Models Cables Engine specifications require that this procedure...
Page 109: Repair Procedures
February 2015 Service Manual Repair Procedures Machine Configuration: Section 4 Repair Pr oc edures Intr oducti on  Unless otherwise specified, perform each repair procedure with the machine in the following configuration: • Machine parked on a firm, level surface •...
Page 110 Service Manual February 2015 Repair Procedures About This Section Most of the procedures in this section should only be performed by trained service professional in a suitably equipped workshop. Select the appropriate repair procedure after troubleshooting the problem. Perform disassembly procedures to the point where repairs can be completed.
Page 111: Platform Controls
February 2015 Service Manual Platform Controls Platform Contro ls Platform Controls 1-1 ALC-500 Circuit Boar d ALC-500 Circuit Board The platform control box contains one printed circuit board. The ALC-500 circuit board inside the Electrocution/burn hazard. platform control box controls all proportional Contact with electrically charged machine functions from the platform.
Page 112: Joysticks
Service Manual February 2015 Platform Controls 1-2 Joys ticks Attach a grounded wrist strap to the ground screw inside the platform control box. Joysticks Component damage hazard. Electrostatic discharge (ESD) How to Calibrate a Joystick can damage printed circuit board components.
Page 113: How To Adjust The Joystick Threshold Setting
February 2015 Service Manual Platform Controls How to Adj ust the Joystick Thr eshol d Setting How to Adjust the Joystick Select a boom function joystick to set the Threshold Setting threshold. 10 Slowly move the joystick off center in either The threshold setting of a joystick is the minimum direction just until the function begins to move.
Page 114: How To Adjust The Joystick Max-Out Setting
Service Manual February 2015 Platform Controls How to Adj ust the Joystick Max- out Setting How to Adjust the Joystick Start the engine from the platform controls Max-out Setting and press down the foot switch. Start a timer and activate the machine The max-out setting of a joystick controls the function that needs to be adjusted.
Page 115: How To Adjust The Joystick Ramp Rate Setting
February 2015 Service Manual Platform Controls How to Adj ust the Joystick Ram p R ate Setting How to Adjust the Joystick Ramp Start the engine from the platform controls Rate Setting and press down the foot switch. Start a timer and simultaneously move the The ramp rate setting of a joystick controls the time joystick in either direction full stroke.
Page 116: How To Calibrate The Boom Angle Sensor
Service Manual February 2015 Platform Controls How to C alibr ate the Boom Angle Sens or How to Calibrate the Boom Angle 15 Cycle the red Emergency Stop button off, then back on. Sensor Ramp rate (factory settings) The boom angle sensor controls the maximum Boom up/down angle that the boom can attain.
Page 117 February 2015 Service Manual Platform Controls Momentarily activate the drive enable toggle switch to the right 1 time to set the stowed position. Note: The alarm will not sound indicating the setting. Raise the primary boom to the fully elevated position.
Page 118: Platform Components
Service Manual February 2015 Platform Components Platform Co mpon ents 2-1 Platform Lev eling Slav e Cyli nder Remove the pin retaining fastener from the Platform Leveling Slave Cylinder slave cylinder rod-end pivot pin. Use a soft metal drift to drive the rod-end pivot pin out. The slave cylinder and the rotator pivot are thetwo Crushing hazard.
Page 119: Platform Rotator
February 2015 Service Manual Platform Components 2-2 Platform Rotator S-60 HC: Tag and disconnect the electrical Platform Rotator connector from the platform load sense module. The platform rotator is a hydraulically activated Tag, disconnect and plug the hydraulic hoses helical gear assembly used to rotate the platform from the platform rotator manifold.
Page 120 Service Manual February 2015 Platform Components S-60, S-60X, S-60XC and S-60 TRAX: S-65 and S-65 TRAX: Support the rod end of the platform leveling 11 Remove the pin retaining fasteners from the slave cylinder. Protect the cylinder rod from jib boom and jib boom leveling arms to damage.
Page 121 February 2015 Service Manual Platform Components How to Bleed the Platform Move the function enable toggle switch to Rotator either side and hold the platform rotate toggle switch to the left position until the platform is fully rotated to the left. Continue holding the Note: This procedure will require two people.
Page 122: Platform Overload System
Service Manual February 2015 Platform Components 2-3 Platform Ov erload System, S-60, S-65, S- 60 TRAX and S-65 TR AX (if equipped) Move the platform up and down by hand, so it Platform Overload System, S-60, bounces approximately 2.5 to 5 cm / 1 to 2 inches.
Page 123 February 2015 Service Manual Platform Components Note: The platform will need to be moved up and Test all machine functions from the platform down and allowed to settle between each controls. adjustment. Result: All platform control functions should not operate. Note: There may be a 2 second delay before the platform overload indicator lights and alarm 10 Turn the key switch to ground control.
Page 124: Platform Load Sense System, S-60 Hc
Service Manual February 2015 Platform Components 2-4 Platform Load Sense Sys tem , S- 60 HC Remove all weight, tools and equipment from Platform Load Sense System, the platform. S-60 HC Tip-over hazard. Failure to remove all weight, options, accessories and/or tools from How to Calibrate the Platform the platform or subtracting the Load Sense System...
Page 125 February 2015 Service Manual Platform Components Activate and release the calibration toggle Start the engine from the ground controls. switch 3 times within 2 seconds after the Raise the boom until the distance, when alarm sounds to enter calibration mode. measured between the centers of the pivot Result: The alarm should sound for 1 second pins shown, equals 108.75 inches / 276 cm ±...
Page 126 Service Manual February 2015 Platform Components Operational Control Module LED Status 10 Activate and release the calibration toggle switch inside the ground control box 1 time. Description Definition Result: The alarm should sound for 1 second Green and Red LED's System calibrated not flashing indicating the third calibration step was...
Page 127 February 2015 Service Manual Platform Components Platform Load Sens e - H ow to R es tor e System D efault Settings System, S- 60 HC How to Restore the System 15 Activate and release the calibration toggle Default Settings switch inside the ground control box 1 time.
Page 128: Jib Boom Components
Service Manual February 2015 Jib Boom Components Jib Bo om Co mpon ents 3-1 Jib Boom Attach a lifting strap from an overhead crane Jib Boom to the jib boom assembly. Place blocks under the platform leveling cylinder for support. Protect the cylinder rod How to Remove the Jib Boom from damage.
Page 129: Jib Boom Lift Cylinder
February 2015 Service Manual Jib Boom Components 3-2 Jib Boom Lift Cylinder Use a soft metal drift to tap the jib boom lift Jib Boom Lift Cylinder cylinder rod-end pivot pin half way out. Then lower one of the leveling arms to the ground. Tap the pin the other direction and lower the How to Remove the Jib Boom Lift opposite leveling arm.
Page 130: Boom Components
Service Manual February 2015 Boom Components Boom Com ponent s 4-1 C able Track Tag, disconnect and plug the platform leveling slave cylinder hydraulic hoses from the Cable Track bulkhead fittings on the side of the primary boom. Cap the bulkhead fittings. The primary boom cable track guides the cables Bodily injury hazard.
Page 131: How To Remove The Cable Track, S-65 And S-65 Trax
February 2015 Service Manual Boom Components How to R emove the C able Track , S-65 and S-65 TR AX How to Remove the Cable Track, 14 Place blocks in between the upper and lower S-65 and S-65 TRAX cable tracks and secure the upper and lower tracks together.
Page 132 Service Manual February 2015 Boom Components 17 Remove the cable track pull tube guide Tag, disconnect and plug the hydraulic hoses fasteners from the cable track guide at the from the "V1" and "V2" ports of the jib platform end of the boom. Remove the cable boom/platform rotate manifold.
Page 133: How To Repair The Cable Track
February 2015 Service Manual Boom Components How to R epair the C abl e Tr ack How to Repair the Cable Track Lift up the hoses and cables and carefully insert the new 4 link section of cable track. Component damage hazard. Component damage hazard.
Page 134 Service Manual February 2015 Boom Components Boom components 1 short link arm to boom pivot pin 2 boom 3 boom lift cylinder rod-end pivot pin 4 boom lift cylinder 5 long link arm (ground controls side) 6 long link arm (engine side) 7 long link arm to turntable pivot pin 8 master cylinder cam 9 master cylinder cam link...
Page 135: Boom
February 2015 Service Manual Boom Components 4-2 Boom Note: Perform this procedure with the boom in the stowed position. Boom Note: When removing a hose assembly or fitting, the O-ring (if equipped) on the fitting and/or hose How to Remove the Boom end must be replaced.
Page 136 Service Manual February 2015 Boom Components Insert a 1.125 x 12 inches / 32 x 300 mm 13 Remove the lift cylinder rod-end pivot pin eye-bolt through each hole located on the top retaining fasteners. Use a soft metal drift to surface of the counterweight.
Page 137 February 2015 Service Manual Boom Components 18 S-60 HC:Remove the pulley retaining plate 25 Remove the external snap rings from both from the string potentiometer pulley bracket. boom pivot pins at the short and long link Carefully remove the string potentiometer arms.
Page 138: Boom Lift Cylinder
Service Manual February 2015 Boom Components 4-3 Boom Lift Cylinder Support and secure both ends of the boom lift cylinder to a second overhead crane or similar Boom Lift Cylinder lifting device. Remove the pin retaining fastener from the The boom lift cylinder raises and lowers the boom. boom lift cylinder rod-end pivot pin.
Page 139: Boom Extension Cylinder
February 2015 Service Manual Boom Components 4-4 Boom Extension C ylinder Use a slide hammer to remove the barrel-end pivot pins. Boom Extension Cylinder Crushing hazard. The lift cylinder could become The boom extension cylinder is located inside the unbalanced and fall if not boom assembly and incorporates cables and properly supported and secured pulleys that are responsible for extending the...
Page 140 Service Manual February 2015 Boom Components S-60 HC: Remove the string potentiometer 11 Remove the fasteners from the retaining cable break limit switch mounting fasteners. blocks from the extension cylinder saddle. Remove the blocks. S-60 HC:Remove the pulley retaining plate Note: Access the fasteners through the access from the string potentiometer pulley bracket.
Page 141 February 2015 Service Manual Boom Components 17 Remove the lower extend cable bracket 24 Lift the boom extension cylinder with the mounting fasteners and pull back on the crane until it clears the cylinder saddle inside bracket to release it from the number 3 boom the number 2 boom tube.
Page 142: Boom Extend/Retract Cables
Service Manual February 2015 Boom Components 4-5 Boom Extend/Retrac t C abl es Adjust the extend cable adjustment nuts until Boom Extend/Retract Cables approximately 1.5 inches / 4 cm of threads are visible past the nylock nut. Note: If the cables have been replaced, be sure How to Adjust the Boom the adjustment nuts have been replaced.
Page 143 February 2015 Service Manual Boom Components How to Replace the Boom 12 Visually inspect the cable break limit switch Extend/Retract Cables arm to be sure the wheel of the limit switch arm is centered in the notch of the pivot plate. Note: The cable pulleys must also be replaced Note: If the boom extend cables are adjusted when replacing the cables.
Page 144 Service Manual February 2015 Boom Components Boom retract cables: 18 At the pivot end of the boom, carefully pull the rope with the new retract cable attached. 10 Remove the cotter pins and clevis pins from 19 Pull the new cable towards the pivot end of the boom retract cables at the platform end of the boom until the end of the cable is at the the boom.
Page 145: Platform Leveling Master Cylinder
February 2015 Service Manual Boom Components 4-6 Platform Lev eling M aster Cylinder Place a 2 x 4 x 48 inches / 5 x 10 x 120 cm Platform Leveling Master block of wood across the turntable covers. Position the block under the master cylinder. Cylinder Remove the pin retaining fastener from the master cylinder rod-end pivot pin.
Page 146: Primary Boom Angle Sensor, S-60X And S-60Xc
Service Manual February 2015 Boom Components 4-7 Primary Boom Angl e Sens or, S-60X and S- 60XC Install the angle sensor onto the hex key. Primary Boom Angle Sensor, Refer to the illustration for proper alignment. S-60X and S-60XC The primary boom angle sensor works in conjunction with the boom extend limit switches when restricted maximum platform load is selected from the platform controls maintaining the working...
Page 147 February 2015 Service Manual Boom Components 11 Turn the key switch to platform controls. Pull up red Emergency Stop buttons at the ground and platform controls to the on position. 12 Using a volt meter set to DC volts, back probe the angle sensor harness connector.
Page 148: Engines
Service Manual February 2015 Engines Engin es 5-3 Fl ex Plate - Rem ov al 5-1 R PM Adj ustm ent - F ord and D eutz M odels Flex Plate RPM Adjustment - Ford and Deutz Models The flex plate acts as a coupler between the engine and the pump.
Page 149 February 2015 Service Manual Engines How to Remove the Flex Plate Remove the engine mounting plate to bell housing fasteners. Deutz models: Raise the engine slightly using the overhead Remove the tailpipe bracket mounting crane and place a block of wood under the oil fasteners from the engine bell housing.
Page 150: How To Install A Type "A" Flex Plate
Service Manual February 2015 Engines How to Ins tall a T ype " A" Flex Plate How to Install a Type "A" Flex Install the pump coupler onto the pump shaft Plate with the set screw toward the pump. Leave the appropriate gap between coupler and pump end plate for your engine.
Page 151: How To Install A Type "B" Flex Plate
February 2015 Service Manual Engines How to Ins tall a T ype " B" Flex Plate How to Install a Type "B" Flex Plate Install the flex plate onto the engine flywheel with the rubber vibration isolators towards the pump. Apply Loctite®...
Page 152: How To Install The Pump And Bell Housing Assembly
Service Manual February 2015 Engines How to i nstall the Pum p and Bell H ousing Ass embly How to install the Pump and Bell Housing Assembly Install the pump and bell housing assembly. Deutz models: Torque the bell housing mounting bolts labeled "C"...
Page 153: Ford Msg-425 Engine Fault Codes
February 2015 Service Manual Engines 5-4 F ord MSG-425 Engine F aul t C odes Ford MSG-425 Engine Fault Codes How to Retrieve Engine Fault Codes The ECM constantly monitors the engine by the use of sensors on the engine. The ECM also uses signals from the sensors to initiate sequential fuel injection and make constant and instantaneous changes to ignition timing, fuel delivery and throttle...
Page 154: Engine Fault Codes - Deutz D 2.9 L4 And Perkins 404F-22 Models
Service Manual February 2015 Engines 5-5 Engi ne Fault C odes - D eutz D 2.9 L4 and Perki ns 404F- 22 M odels Engine Fault Codes - Deutz D 2.9 L4 and Perkins 404F-22 Models How to Retrieve Engine Fault Codes The ECM constantly monitors the engine by the use of sensors on the engine.
Page 155: Hydraulic Pump
February 2015 Service Manual Hydraulic Pump Hydr aulic Pump 6-1 Lift/Steer Pum p Tag, disconnect and plug the function pump Function Pump hydraulic hoses. Cap the fittings on the pum Bodily injury hazard. Spraying hydraulic oil can penetrate and How to Remove the Function burn skin.
Page 156: Drive Pump
Service Manual February 2015 Hydraulic Pump 6-2 Driv e Pum p Locate the two hydraulic tank valves at the Drive Pump hydraulic tank through the access hole underneath the turntable. Close the valves. The drive pump is a bi-directional variable Component damage hazard.
Page 157 February 2015 Service Manual Hydraulic Pump Ford models: Close the valve on the LPG Carefully pull the drive pump out until the pump coupler separates from the flex plate. tank then disconnect the hose from the tank. Then move the fuel select switch to the LPG Remove the drive pump from the machine.
Page 158: Manifolds
Service Manual February 2015 Manifolds Manifold s 7-1 F uncti on Manifold C om ponents (to s erial number 26514) 7-1 Function Manifold Components (to serial number 26514) The function manifold is located underneath the ground controls side turntable cover. Index Schematic Description...
Page 159 February 2015 Service Manual Manifolds S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No. 825591...
Page 160 Service Manual February 2015 Manifolds Function Manifold Components, continued (to serial number 26514) Index Schematic Description Function Torque Item Check valve, 5 psi / 0.3 bar Blocks flow from auxiliary pump to 30-35 ft-lbs / 41-47 Nm function pump Relief valve, 3000 psi / 206.8 bar System relief 30-35 ft-lbs / 41-47 Nm Flow control valve, 0.1 gpm / 0.38...
Page 161 February 2015 Service Manual Manifolds Function M ani fol d C omponents (from serial number 26515) S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No. 825591...
Page 162: Function Manifold Components (From Serial Number 26515)
Service Manual February 2015 Manifolds Function Manifold Components (from serial number 26515) The function manifold is located underneath the ground controls side turntable cover. Index Schematic Description Function Torque Item Counterbalance valve Platform level down 30-35 ft-lbs / 41-47 Nm Counterbalance valve Platform level up 30-35 ft-lbs / 41-47 Nm...
Page 163 February 2015 Service Manual Manifolds S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No. 825591...
Page 164 Service Manual February 2015 Manifolds Function Manifold Components, continued (from serial number 26515) Index Schematic Description Function Torque Item Check valve, 5 psi / 0.3 bar Blocks flow from auxiliary pump 30-35 ft-lbs / 41-47 Nm to function pump Relief valve, 3000 psi / 206.8 bar System relief 30-35 ft-lbs / 41-47 Nm Flow control valve, 0.1 gpm / 0.38 L/min...
Page 165 February 2015 Service Manual Manifolds S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No. 825591...
Page 166: Valve Adjustments - Function Manifold
Service Manual February 2015 Manifolds 7-2 Valve Adjus tments - Func tion M anifol d 7-2 Valve Adjustments - Function Manifold How to Adjust the System Relief Valve Note: Perform this procedure with the boom in the stowed position. Connect a 0 to 5000 psi / 0 to 350 bar pressure gauge to the ptest port on the function manifold.
Page 167: Jib Boom / Platform Rotate Manifold Components
February 2015 Service Manual Manifolds 7-3 Jib Boom / Platform R otate M ani fol d C omponents Jib Boom / Platform Rotate Manifold Components The jib boom / platform rotate manifold is mounted to the platform support. Index Schematic Description Function Torque...
Page 168: Brake/Two-Speed Manifold Components
Service Manual February 2015 Manifolds 7-4 Brak e/Two- Speed M anifol d C omponents Brake/Two-Speed Manifold Components The brake/two-speed manifold is mounted near the turntable rotator. Index Schematic Description Function Torque Item Solenoid valve, 2 position 3 way Brake release 20-25 ft-lbs / 27-34 Nm Orifice, 0.025 inch / 0.64 mm Brake release...
Page 169: Turntable Rotation Manifold Components
February 2015 Service Manual Manifolds 7-5 T urntabl e R otation M ani fol d C omponents Turntable Rotation Manifold Componentss The turntable rotation manifold is mounted to the turntable rotation motor. Index Schematic Description Function Torque Item Counterbalance valve Turntable rotate right 35-40 ft-lbs / 47-54 Nm Counterbalance valve...
Page 170: Oscillate Directional Valve Components
Service Manual February 2015 Manifolds 7-6 Oscillate Directi onal Valv e C om ponents Oscillate Directional Valve Components The oscillate directional valve is mounted inside the drive chassis at the non-steer end. Index No. Description Schematic Item Function Torque Breather 20-25 ft-lbs / 27-33 Nm Spool valve Directional control...
Page 171: How To Set Up The Oscillate Directional Valve
February 2015 Service Manual Manifolds How to Set U p the Oscillate Directional Valv e How to Set Up the Oscillate Adjust the heim joint until the hole lines up Directional Valve with the retaining fastener hole in the axle. 10 Install the heim joint to the axle and tighten Note: Adjustment of the oscillate directional valve the jam nut.
Page 172: Valve Adjustments - Oscillate Relief Valve
Service Manual February 2015 Manifolds 7-7 Valve Adjus tments - Os cillate R elief Valve Adjust the hex screw. Turn it clockwise to Valve Adjustments - Oscillate increase the pressure or counterclockwise to decrease the pressure. Tighten the jamb nut. Relief Valve Tip-over hazard.
Page 173: Drive Oil Diverter Manifold Components (Welder Option)
February 2015 Service Manual Manifolds 7-8 Driv e Oil Diverter M anifol d C omponents (w elder option) Drive Oil Diverter Manifold Components (welder option) The oil diverter manifold is mounted to the hydraulic generator located in the engine compartment. Index Schematic Description...
Page 174: Traction Manifold Components, 2Wd
Service Manual February 2015 Manifolds 7-9 Tr acti on Manifold Com ponents, 2WD Traction Manifold Components, 2WD The traction manifold is mounted inside the drive chassis at the non-steer end. Index Schematic Description Function Torque Item Relief valve, 280 psi / Charge pressure circuit 30-35 ft-lbs / 41-47 Nm 19.3 bar...
Page 175: Valve Adjustments, 2Wd Traction Manifold
February 2015 Service Manual Manifolds 7-10 Valv e Adj ustm ents, 2WD Tracti on Manifold 7-10 Hold the charge pressure relief valve and Valve Adjustments, 2WD Traction remove the cap (item TT). Manifold Adjust the internal hex socket until the pressure reading on the gauge is 30 psi / 2 bar less than the pressure reading on the How to Adjust the Charge...
Page 176: Traction Manifold Components, 4Wd
Service Manual February 2015 Manifolds 7-11 Traction M anifol d C omponents , 4WD 7-11 Traction Manifold Components, 4WD The traction manifold is mounted inside the drive chassis at the non-steer end. Index Schematic Description Function Torque Item Flow divider/combiner valve Controls flow to non-steer end drive 80-90 ft-lbs / 108-122 Nm motors in forward and reverse...
Page 177 February 2015 Service Manual Manifolds S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No. 825591...
Page 178: Valve Adjustments, 4Wd Traction Manifold
Service Manual February 2015 Manifolds 7-12 Valv e Adj ustm ents, 4WD Tracti on Manifold 7-12 Hold the charge pressure relief valve and Valve Adjustments, 4WD Traction remove the cap (item UU). Manifold Adjust the internal hex socket until the pressure reading on the gauge is 30 psi / 2 bar less than the pressure reading on the How to Adjust the Charge...
Page 179: Hydraulic Generator Manifold Components, 3Kw
February 2015 Service Manual Manifolds 7-13 Hy draulic Gener ator Manifold Com ponents, 3kW 7-13 Hydraulic Generator Manifold Components, 3kW The generator manifold is mounted to the hydraulic generator located in the engine compartment. Index Schematic Description Function Torque Item Proportional solenoid valve Generator speed 33-37 ft-lbs / 45-50 Nm...
Page 180: Valve Coils
Service Manual February 2015 Manifolds 7-14 Valve Coil Resistance Specification Valve Coils Note: The following coil resistance specifications How to Test a Coil are at an ambient temperature of 68°F / 20°C. As valve coil resistance is sensitive to changes in air A properly functioning coil provides an temperature, the coil resistance will typically electromotive force which operates the solenoid...
Page 181: How To Test A Coil Diode
February 2015 Service Manual Manifolds How to T est a Coil Di ode How to Test a Coil Diode Genie incorporates spike suppressing diodes in all of its directional valve coils except proportional valves and those coils with a metal case. Properly functioning coil diodes protect the electrical circuit by suppressing voltage spikes.
Page 182: Turntable Rotation Components
Service Manual February 2015 Turntable Rotation Components Turntable Rot ation Co mpon ents 8-1 T urntabl e R otation Ass embly Loosen the backlash pivot plate and adjustment bolts. Turntable Rotation Assembly How to Remove the Turntable Rotation Assembly Note: When removing a hose assembly or fitting, the O-ring (if equipped) on the fitting and/or hose end must be replaced.
Page 183: How To Adjust The Turntable Rotation Gear Backlash
February 2015 Service Manual Turntable Rotation Components How to Adj ust the Tur ntabl e R otati on Gear Backlas h How to Adjust the Turntable Remove the backlash pivot plate mounting Rotation Gear Backlash bolts. Carefully remove the drive hub assembly from the machine.
Page 184 Service Manual February 2015 Turntable Rotation Components Push the backlash pivot plate towards the turntable as far as possible (this will push the rotation gear into the turntable bearing ring gear). Loosen the lock nut on the adjustment bolt. Turn the adjustment bolt clockwise until it contacts the backlash pivot plate.
Page 185: Axle Components
February 2015 Service Manual Axle Components Axle Com ponent s 9-1 Oscillating Axle Cylinders Tag, disconnect and plug the oscillating axle Oscillating Axle Cylinders cylinder hydraulic hoses. Cap the fittings on the cylinder. The oscillating axle cylinders extend and retract Bodily injury hazard.
Page 186: Track Components
Service Manual February 2015 Track Components Track Compon ents How to R eplac e a Tr ack How to Replace a Track 10- 1 Track Ass embly , S- 60 TRAX and S- 65 TRAX 10-1 Assembly Track Assembly, S-60 TRAX and S-65 TRAX Note: Perform this procedure on firm, level surface with the boom in the stowed position.
Page 187 February 2015 Service Manual Track Components Install the new track onto the undercarriage. Rotate the sprocket half until the split tooth of the sprocket is lower than the other side. Attach a lifting strap from an overhead crane to the center-point of the track, above the sprocket.
Page 188 Service Manual February 2015 Track Components 14 Using the pry bars, lift the sprocket half into 19 Pump grease into the grease zerk fitting until position. Install the 2 sprocket retaining grease, free from air, comes out of the grease fasteners and torque to specification.
Page 189 February 2015 Service Manual Track Components 21 Continue to pump grease into the cylinder until the track has proper tension. Component damage hazard. Do not over tighten the track. Overtightening the track will cause the machine to lose power during operation. Note: If the track becomes too tight, loosen the grease plug on the cylinder to remove grease and loosen the track.
Page 190 Service Manual February 2015 Section 5 Faul t Codes This page intentionally left blank. S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No. 825591...
Page 191: Fault Codes
February 2015 Service Manual Fault Codes Intr oducti on Before Troubleshooting:  Read, understand and obey the safety rules and operating instructions in the appropriate operator's manual on your machine.  Be sure that all necessary tools and test equipment are available and ready for use. Observe and Obey: ...
Page 192: Control System Fault Codes
Service Manual February 2015 Control System Fault Codes Control System F ault Cod es How to R etrieve Contr ol Sy stem F ault Codes Control System Determine the error source: The red LED indicates the error source and will flash two separate codes.
Page 193: Control System Fault Codes
February 2015 Service Manual Control System Fault Codes Control System F ault C odes Error Source Error Type Condition Solution Name Name Primary Up / Value at 5V Function is inoperative.Alarm sounds Cycle power off, then on Down Joystick indicating a fault. after problem has been corrected.
Page 194 Service Manual February 2015 Control System Fault Codes Error Source Error Type Condition Solution Name Name Secondary Up / Fault Valve is operating outside of limits. Cycle power off, then on Down. Directional Alarm sounds indicating a fault. after problem has been Valves corrected.
Page 195 February 2015 Service Manual Control System Fault Codes Error Source Error Type Condition Solution Name Name Platform Level Fault Platform level frozen at neutral Power up controller with Switch problem corrected Primary Fault Platform Ext/Ret frozen at neutral Power up controller with Extend/Retract problem corrected Switch...
Page 196 Service Manual February 2015 Control System Fault Codes Error Source Error Type Condition Solution Name Name Drive Brake Valve 21 Fault Drive frozen at zero and neutral. Cycle power off, then on after problem has been corrected. Alarm sounds indicating a fault. High Drive Motor Fault Motor speed in the low state.
Page 197: Fault Code Display - Deutz And Perkins Models
February 2015 Service Manual Fault Code Display - Deutz and Perkins Models Fault Cod e D isp lay - D eutz and Per kin s Mod els How to R etrieve Ac tive Engi ne F ault Codes D eutz D 2.9 L4 and Perki ns 404F- 22 Models How to Retrieve Active Engine With an active fault and the engine running: (preferred method)
Page 198 Service Manual February 2015 Fault Code Display - Deutz and Perkins Models Faul t Code Dis play - Flashi ng and Solid LED's - D eutz D 2.9 L4 and Perki ns 404F- 22 Models Flashing and Solid LED's - Deutz D 2.9 L4 and Perkins 404F-22 Models 1 Left green LED: Flashing, engine fault detected.
Page 199: Deutz D 2.9 L4 And Perkins 404F-22 Models
February 2015 Service Manual Fault Code Display - Deutz and Perkins Models Soft Key F unc tions and Ic ons - Deutz D 2.9 L4 and Perki ns 404F-22 M odels Soft Key Functions and Icons - Deutz D 2.9 L4 and Perkins 404F-22 Models Next menu •...
Page 200: Main Menu Structure - Deutz D 2.9 L4 Models
Service Manual February 2015 Fault Code Display - Deutz and Perkins Models Main M enu Str ucture - Deutz D 2.9 L4 Models Main Menu Structure - Deutz D 2.9 L4 Models S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No.
Page 201: Main Menu Structure - Perkins 404F-22 Models
February 2015 Service Manual Fault Code Display - Deutz and Perkins Models Main M enu Str ucture - Perkins 404F-22 M odels Main Menu Structure - Perkins 404F-22 Models S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No.
Page 202: Deutz D 2.9 L4 Engine Fault Codes
Service Manual February 2015 Deutz D 2.9 L4 Engine Fault Codes Deutz D 2.9 L 4 Engin e F ault Codes SPN FMI Description SPN = Suspect Parameter Number FMI = Failure Mode Identifier 1231 Actuator error EGR-Valve; KWP = Keyword Protocol Power stage over temp due to SPN FMI Description...
Page 203 February 2015 Service Manual Deutz D 2.9 L4 Engine Fault Codes SPN FMI Description SPN = Suspect Parameter Number FMI = Failure Mode Identifier 1180 Physical range check high for KWP = Keyword Protocol battery voltage SPN FMI Description 1181 Physical range check low for battery voltage High charged air cooler...
Page 204 Service Manual February 2015 Deutz D 2.9 L4 Engine Fault Codes SPN FMI Description SPN = Suspect Parameter Number FMI = Failure Mode Identifier 1007 Sensor error EGR cooler KWP = Keyword Protocol downstream temperature; signal range check high SPN FMI Description 1008 Sensor error EGR cooler...
Page 205 February 2015 Service Manual Deutz D 2.9 L4 Engine Fault Codes SPN FMI Description SPN = Suspect Parameter Number FMI = Failure Mode Identifier 1109 2 Engine shut off demand ignored KWP = Keyword Protocol 1136 0 1398 Physikal range check high for SPN FMI Description ECU temperature...
Page 206 Service Manual February 2015 Deutz D 2.9 L4 Engine Fault Codes SPN FMI Description SPN = Suspect Parameter Number FMI = Failure Mode Identifier 2659 2 1527 AGS sensor temperature KWP = Keyword Protocol exhaust gas mass flow; plausibility error SPN FMI Description 2659 12...
Page 207 February 2015 Service Manual Deutz D 2.9 L4 Engine Fault Codes FMI KWP Description SPN = Suspect Parameter Number FMI = Failure Mode Identifier 523212 Timeout Error of KWP = Keyword Protocol CAN-Receive-Frame ComEngPrt; Engine Protection FMI KWP Description 523216 Timeout Error of 4766 1029 Physical range check high for...
Page 208 Service Manual February 2015 Deutz D 2.9 L4 Engine Fault Codes FMI KWP Description SPN = Suspect Parameter Number FMI = Failure Mode Identifier 523612 Internal ECU monitoring KWP = Keyword Protocol detection reported error FMI KWP Description 523612 1170 Internal software error ECU 523605 Timeout Error of 523612...
Page 209 February 2015 Service Manual Deutz D 2.9 L4 Engine Fault Codes FMI KWP Description SPN = Suspect Parameter Number FMI = Failure Mode Identifier 523788 Timeout Error of KWP = Keyword Protocol CAN-Transmit-Frame TrbCH; Status Wastegate FMI KWP Description 523793 Timeout Error of 523717 Timeout Error of...
Page 210 Service Manual February 2015 Deutz D 2.9 L4 Engine Fault Codes FMI KWP Description SPN = Suspect Parameter Number FMI = Failure Mode Identifier 523946 1164 Zero fuel calibration injector 1 (in KWP = Keyword Protocol firing order); minimum value FMI KWP Description exceeded 523922...
Page 211 February 2015 Service Manual Deutz D 2.9 L4 Engine Fault Codes FMI KWP Description SPN = Suspect Parameter Number FMI = Failure Mode Identifier 524032 1442 EGR actuator; status message KWP = Keyword Protocol EGRCust is missing FMI KWP Description 524033 1443 EGR actuator;...
Page 212 Service Manual February 2015 Deutz D 2.9 L4 Engine Fault Codes KWP Description SPN = Suspect Parameter Number FMI = Failure Mode Identifier 524114 9 1659 Timeout error of KWP = Keyword Protocol CAN-Transmit-Frame A1DOC KWP Description 524115 9 1660 Timeout error of 524102 9 1674 Timeout error of CAN-Transmit-Frame AT1S...
Page 213: Perkins 404F-22 Engine Fault Codes
February 2015 Service Manual Perkins 404F-22 Engine Fault Codes Per kin s 404F- 22 En gin e F ault Cod es Description SPN = Suspect Parameter Number FMI = Failure Mode Identifier Engine Speed Sensor #2: Voltage Description Above Normal Accelerator Pedal Position 2: Voltage Engine Speed Sensor #2: Voltage Above Normal...
Page 214 Service Manual February 2015 Perkins 404F-22 Engine Fault Codes Description SPN = Suspect Parameter Number FMI = Failure Mode Identifier 4201 Engine Speed Sensor #1: Voltage Description Below Normal 3251 Particulate Trap Differential Pressure: 4201 Engine Speed Sensor #1: Abnormal Voltage Above Normal Frequency, Pulse \Nidth, or Period 3251...
Page 215: Ford Msg-425 Engine Fault Codes
February 2015 Service Manual Ford MSG-425 Engine Fault Codes Ford MSG-425 En gin e F ault Cod es How to R etrieve For d M SG-425 Engine F ault C odes How to Retrieve Ford Engine Note: Before the fault codes are displayed, the check engine light will blink a code 1-6-5-4 three Fault Codes times.
Page 216: Ford Msg-425 Engine Fault Codes
Service Manual February 2015 Ford MSG-425 Engine Fault Codes Ford M SG- 425 Engi ne Fault Codes Code Description Code Description Never crank synced at start TIP Low Voltage FP low voltage TIP High Voltage FP high voltage Injector Loop Open or Low-side short to Ground MAP Low Voltage Injector Coil Shorted...
Page 217 February 2015 Service Manual Ford MSG-425 Engine Fault Codes Code Description Code Description Emissions/catalyst damaging misfire 5VE1 low voltage Emissions/catalyst damaging misfire 5VE1 high voltage Emissions/catalyst damaging misfire MIL open Emissions/catalyst damaging misfire 5VE2 low voltage Emissions/catalyst damaging misfire 5VE2 high voltage Emissions/catalyst damaging misfire Relay Coil Open Emissions/catalyst damaging misfire...
Page 218 Service Manual February 2015 Ford MSG-425 Engine Fault Codes Code Description Code Description 1173 Megajector comm lost 1551 AUX DIG1 high 1174 Megajector voltage supply high 1552 AUX DIG1 low 1175 Megajector voltage supply low 1553 AUX DIG2 high 1176 Megajector internal actuator fault detection 1554 AUX DIG2 low...
Page 219 February 2015 Service Manual Ford MSG-425 Engine Fault Codes Code Description Code Description 1629 J1939 TSC1 message receipt lost 2130 IVS stuck at-idle, FPP1/2 match 1630 J1939 ETC message receipt lost 2131 IVS stuck off-idle, FPP1/2 match 1631 PWM1-Gauge1 open / ground short 2135 TPS1/2 simultaneous voltages out of range 1632...
Page 220 Service Manual February 2015 Ford MSG-425 Engine Fault Codes Code Description 2309 Primary Loop Open or Low-side Short to Ground 2310 Primary Coil Shorted 2312 Primary Loop Open or Low-side Short to Ground 2313 Primary Coil Shorted 2315 Primary Loop Open or Low-side Short to Ground 2316 Primary Coil Shorted...
Page 221: Load Sense System Fault Codes
February 2015 Service Manual Load Sense System Fault Codes Load Sense System F ault Cod es Platform Load Sens e System, S-60 HC Platform Load Sense System, Use the fault code table on the following pages to aid in troubleshooting the machine S-60 HC by pinpointing the area or component affected.
Page 222 Service Manual February 2015 Fault Codes Error Source 12, System Checks Error Type Condition Solution ID Name 11 Safety envelope reached Power relays disengaged. Use recovery switch and APU from the ground controls to recover the machine to stowed position or within the operating envelope.
Page 223 February 2015 Service Manual Fault Codes Error Source 21, String Potentiometer Operational Sensor (C167PSL) Error Type Condition Solution ID Name Sensor tolerance fault Power relays disengaged. Repair wiring and/or connections OR replace string potentiometer and calibrate overload system. 11 Output short high Power relays disengaged.
Page 224 Service Manual February 2015 Fault Codes Error Source 22, String Potentiometer Safety Sensor (C167PSL) Error Type Condition Solution ID Name Sensor tolerance fault Power relays disengaged. Repair wiring and/or connections OR replace string potentiometer and calibrate overload system. 11 Output short high Power relays disengaged.
Page 225 February 2015 Service Manual Fault Codes Error Source 31, Boom Angle Operational Sensor (C123PBS) Error Type Condition Solution ID Name Sensor tolerance fault Power relays disengaged. Repair wiring and/or connections OR replace boom angle sensor and calibrate overload system. 11 Output short high Power relays disengaged.
Page 226 Service Manual February 2015 Fault Codes Error Source 32, Boom Angle Safety Sensor (C141PBS) Error Type Condition Solution ID Name Sensor tolerance fault Power relays disengaged. Repair wiring and/or connections OR 11 Output short high Power relays disengaged. Repair wiring and/or connections OR Boom angle sensor wiring replace boom angle sensor and calibrate open or shorted to voltage.
Page 227 February 2015 Service Manual Fault Codes Error Source 41, Load Cell Operational (C175LDS) Error Type Condition Solution ID Name Sensor tolerance fault Power relays disengaged. Repair wiring and/or connections OR replace platform load cell and calibrate overload system. 11 Output short high Power relays disengaged.
Page 228 Service Manual February 2015 Fault Codes Error Source 42, Load Cell Safety (C94LDS) Error Type Condition Solution ID Name Sensor tolerance fault Power relays disengaged. Repair wiring and/or connections OR replace platform load cell and calibrate overload system. 11 Output short high Power relays disengaged.
Page 229 February 2015 Service Manual Schematics About This Section Section 6 Schem atics Intr oducti on There are two groups of schematics in this section. Electrical Schematics Electrocution/burn hazard. Contact with electrically charged Observe and Obey: circuits could result in death or serious injury.
Page 230: Electrical Symbol Legend
Service Manual February 2015 Electrical Symbol Legend Elec trical Symbol Legend Battery Coil, solenoid or relay Horn or alarm Flashing beacon Gauge Diode Hour meter Fuse with amperage Foot switch T-circuits connect Limit Switch Power relay Coil with suppression Fuel or RPM solenoid T-circuits connect at Circuits crossing - no Quick disconnect...
Page 231: Hydraulic Symbols Legend
February 2015 Service Manual Hydraulic Symbols Legend Hydraulic Symbols Legend Orifice with size Check valve Shut off valve Brake Pump, bi-directional Motor, 2 speed Pump, fixed displacement Motor, bi-directional variable displacement bi-directional Pump, prime mover (engine Shuttle valve. 2 position, Double acting cylinder Differential sensing valve or motor)
Page 232: Limit Switch Location Legend
Service Manual February 2015 Limit Switch Location Legend Limit Swi tch Loc ati on Legend All models except as noted 1 LSB1RO 1 LST3O 2 LSB2S 2 LST2O 3 LST1O 3 Primary boom angle sensor (excludes the S-60 HC) S-60 HC, S-60X and S-60XC as noted 1 String pot (S-60 HC MODELS) 1 LS18 / LS18A (CE MODELS) 2 LST3S (S-60X / S-60XC)
Page 233: Ford Engine Relay Layout
February 2015 Service Manual Ford Engine Relay Layout Ford Engi ne Rel ay Layout Ford MSG-425 EFI 1 Power Relay 2 Fuel Pump Relay 3 Starter Relay 4 Starter - 20A 5 Empty 6 Fuse 1 - 10A 7 Fuse 2 - 5A 8 Fuse 3 - 10A 9 Fuse 4 - 15A 10 Fuse 5 - 15A...
Page 234: Engine Relay Layout - Deutz D 2.9 L4 And Perkins 404F-22
Service Manual February 2015 Engine Relay Layout - Deutz D 2.9 L4 and Perkins 404F-22 Engine R elay Lay out - D eutz D 2.9 L4 and Perkins 404F- 22 Deutz D 2.9 L4 Fuses Horn, Hydraulic Oil Cooler ECU Power Ignition Engine accessory Fuel Pump...
Page 235 February 2015 Service Manual Electrical Schematics – Options Ford MSG-425 Engine Wire Harness...
Page 236: Ford Msg-425 Efi Engine Wire Harness
Service Manual February 2015 Ford M SG- 425 EFI Engine Wire H arness Ford MSG-425 EFI Engine Wire Harness S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No. 825591...
Page 237: Deutz D 2.9 L4 Engine Wire Harness
February 2015 Service Manual Deutz D 2.9 L4 Engine Wire Har nes s Deutz D 2.9 L4 Engine Wire Harness S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No. 825591...
Page 238 Service Manual February 2015 Deutz D 2.9 L4 Engine Wire Harness...
Page 239: Perkins 404F-22 Engine Wire Harness
February 2015 Service Manual Perkins 404F-22 Engine Wire Harness...
Page 240 Service Manual February 2015 Perki ns 404F-22 Engi ne Wire H arness Perkins 404F-22 Engine Wire Harness S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No. 825591...
Page 241: Electrical Schematic, Options Deutz D2011L03I, Td2011L04I And Perkins 404D-22
February 2015 Service Manual Elec trical Schem atic, Opti ons - Deutz D2011L03i, TD 2011L04i and Perkins 404D-22 Electrical Schematic, Options Deutz D2011L03i, TD2011L04i and Perkins 404D-22 S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No.
Page 242 Service Manual February 2015 Electrical Schematic, Options Deutz D2011L03i, TD2011L04i and Perkins 404D-22...
Page 243: Electrical Schematic, Options - Deutz D 2.9 L4
February 2015 Service Manual Electrical Schematic, Options - Deutz D 2.9 L4...
Page 244 Service Manual February 2015 Elec trical Schem atic, Opti ons - Deutz D 2.9 L4 Electrical Schematic, Options - Deutz D 2.9 L4 S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No. 825591...
Page 245: Electrical Schematic, Options - Perkins 404F-22
February 2015 Service Manual Elec trical Schem atic, Opti ons - Perkins 404F-22 Electrical Schematic, Options - Perkins 404F-22 S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No. 825591...
Page 246 Service Manual February 2015 Electrical Schematic, Options - Perkins 404F-22...
Page 247: Wiring Diagram, 3Kw Hydraulic Generator
February 2015 Service Manual Wiring Diagram, 3kW Hydraulic Generator...
Page 248 Service Manual February 2015 Wiring Diagram , 3kW Hy draulic Gener ator Wiring Diagram, 3kW Hydraulic Generator S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No. 825591...
Page 249: Wiring Diagram, 12Kw Hydraulic Generator - Welder Option
February 2015 Service Manual Wiring Diagram , 12kW Hydr aulic Generator - Wel der Option Wiring Diagram, 12kW Hydraulic Generator - Welder Option S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No. 825591...
Page 250 Service Manual February 2015 Wiring Diagram, 12kW Hydraulic Generator - Welder Option...
Page 251: Electrical Schematic, 12Kw Hydraulic Generator - Welder Option
February 2015 Service Manual Electrical Schematic, 12kW Hydraulic Generator - Welder Option...
Page 252 Service Manual February 2015 Elec trical Schem atic, 12kW Hy draulic Generator - W elder Opti on Electrical Schematic, 12kW Hydraulic Generator - Welder Option S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No.
Page 253: Hydraulic Schematic, 12Kw Hydraulic Generator - Welder Option
February 2015 Service Manual Hydraulic Schem atic, 12kW Hy draulic Generator - W elder Opti on Hydraulic Schematic, 12kW Hydraulic Generator - Welder Option S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No.
Page 254 Service Manual February 2015 Hydraulic Schematic, 12kW Hydraulic Generator - Welder Option...
Page 255: Hydraulic Schematic, 2Wd Models
February 2015 Service Manual Hydr aulic Schematics Hydraulic Schematic, 2WD Models...
Page 256 Service Manual February 2015 Hydraulic Schem atic, 2WD M odels Hydraulic Schematic, 2WD Models S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No. 825591...
Page 257: Hydraulic Schematic, 4Wd Models
February 2015 Service Manual Hydraulic Schem atic, 4WD M odels Hydraulic Schematic, 4WD Models S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No. 825591...
Page 258 Service Manual February 2015 Hydraulic Schematic, 4WD Models...
Page 259: Electrical Schematic, Ford Msg-425 Efi Models (Ansi • Csa)
February 2015 Service Manual Electrical Schematics – AN SI and C SA Mod els Electrical Schematic, Ford MSG-425 EFI Models (ANSI • CSA)
Page 260 Service Manual February 2015 Elec trical Schem atic, For d M SG-425 EFI M odels (ANSI • C SA) Electrical Schematic, Ford MSG-425 EFI Models (ANSI • CSA) S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No.
Page 261 February 2015 Service Manual Electrical Schematic, Ford MSG-425 EFI Models (ANSI • CSA) S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No. 825591...
Page 262 Service Manual February 2015 Electrical Schematic, Ford MSG-425 EFI Models (ANSI • CSA)
Page 263: Ground Control Box Terminal Strip Wiring Diagram, Ford Msg-425 Efi Models (Ansi • Csa)
February 2015 Service Manual Ground Control Box Terminal Strip Wiring Diagram, Ford MSG-425 EFI Models (ANSI • CSA)
Page 264 Service Manual February 2015 Ground C ontrol Box T erminal Strip Wiring Di agr am, F ord MSG-425 EF I Models (AN SI • CSA) Ground Control Box Terminal Strip Wiring Diagram, Ford MSG-425 EFI Models (ANSI • CSA) S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No.
Page 265 February 2015 Service Manual Ground C ontrol Box Switch Panel Wiring Di agr am, For d MSG-425 EFI M odels ( ANSI • C SA) Ground Control Box Switch Panel Wiring Diagram, Ford MSG-425 EFI Models (ANSI • CSA) S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No.
Page 266: Ground Control Box Switch Panel Wiring Diagram, Ford Msg-425 Efi Models (Ansi • Csa)
Service Manual February 2015 Ground Control Box Switch Panel Wiring Diagram, Ford MSG-425 EFI Models (ANSI • CSA)
Page 267: Platform Control Box Wiring Diagram, Ford Msg-425 Efi Models (Ansi • Csa)
February 2015 Service Manual Platform Control Box Wiring Diagram, Ford MSG-425 EFI Models (ANSI • CSA)
Page 268 Service Manual February 2015 Platform C ontrol Box Wiring Di agr am, F ord MSG-425 EF I Models (AN SI • CSA) Platform Control Box Wiring Diagram, Ford MSG-425 EFI Models (ANSI • CSA) S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No.
Page 269 February 2015 Service Manual Platform C ontrol Box Switc h Panel Wiring Diagram, For d M SG- 425 EFI M odels (ANSI • C SA) Platform Control Box Switch Panel Wiring Diagram, Ford MSG-425 EFI Models (ANSI • CSA) S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No.
Page 270: Platform Control Box Switch Panel Wiring Diagram, Ford Msg-425 Efi Models (Ansi • Csa)
Service Manual February 2015 Platform Control Box Switch Panel Wiring Diagram, Ford MSG-425 EFI Models (ANSI • CSA)
Page 271: Electrical Schematic, Deutz D2011L03I Models (Ansi • Csa)
February 2015 Service Manual Electrical Schematic, Deutz D2011L03i Models (ANSI • CSA)
Page 272 Service Manual February 2015 Elec trical Schem atic, Deutz D2011L03i M odels (ANSI • C SA) Electrical Schematic, Deutz D2011L03i Models (ANSI • CSA) S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No.
Page 273 February 2015 Service Manual Electrical Schematic, Deutz D2011L03i Models (ANSI • CSA) S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No. 825591...
Page 274 Service Manual February 2015 Electrical Schematic, Deutz D2011L03i Models (ANSI • CSA)
Page 275: Electrical Schematic, Deutz Td2011L04I Models (Ansi • Csa)
February 2015 Service Manual Electrical Schematic, Deutz TD2011L04i Models (ANSI • CSA)
Page 276 Service Manual February 2015 Elec trical Schem atic, Deutz TD2011L04i M odels (ANSI • C SA) Electrical Schematic, Deutz TD2011L04i Models (ANSI • CSA) S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No.
Page 277 February 2015 Service Manual Electrical Schematic, Deutz TD2011L04i Models (ANSI • CSA) S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No. 825591...
Page 278 Service Manual February 2015 Electrical Schematic, Deutz TD2011L04i Models (ANSI • CSA)
Page 279: Ground Control Box Terminal Strip Wiring Diagram, Deutz D2011L03I • Td2011L04I Models (Ansi • Csa)
February 2015 Service Manual Ground Control Box Terminal Strip Wiring Diagram, Deutz D2011L03i • TD2011L04i Models (ANSI • CSA)
Page 280 Service Manual February 2015 Ground C ontrol Box T erminal Strip Wiring Di agr am, D eutz D 2011L03i • TD 2011L04i Models (AN SI • CSA) Ground Control Box Terminal Strip Wiring Diagram, Deutz D2011L03i • TD2011L04i Models (ANSI • CSA) S-60 •...
Page 281: Ground Control Box Switch Panel Wiring Diagram, Deutz D2011L03I • Td2011L04I Models (Ansi • Csa)
February 2015 Service Manual Ground C ontrol Box Switch Panel Wiring Di agr am, D eutz D2011L03i • TD 2011L04i M odels ( ANSI • C SA) Ground Control Box Switch Panel Wiring Diagram, Deutz D2011L03i • TD2011L04i Models (ANSI • CSA) S-60 •...
Page 282 Service Manual February 2015 Ground Control Box Switch Panel Wiring Diagram, Deutz D2011L03i • TD2011L04i Models (ANSI • CSA)
Page 283: Platform Control Box Wiring Diagram, Deutz D2011L03I • Td2011L04I Models (Ansi • Csa)
February 2015 Service Manual Platform Control Box Wiring Diagram, Deutz D2011L03i • TD2011L04i Models (ANSI • CSA)
Page 284 Service Manual February 2015 Platform C ontrol Box Wiring Di agr am, D eutz D 2011L03i • TD 2011L04i Models (AN SI • CSA) Platform Control Box Wiring Diagram, Deutz D2011L03i • TD2011L04i Models (ANSI • CSA) S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No.
Page 285 February 2015 Service Manual Platform C ontrol Box Switc h Panel Wiring Diagram, Deutz D2011L03i • TD2011L04i M odels ( ANSI • C SA) Platform Control Box Switch Panel Wiring Diagram, Deutz D2011L03i • TD2011L04i Models (ANSI • CSA) S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No.
Page 286: Platform Control Box Switch Panel Wiring Diagram, Deutz D2011L03I • Td2011L04I Models (Ansi • Csa)
Service Manual February 2015 Platform Control Box Switch Panel Wiring Diagram, Deutz D2011L03i • TD2011L04i Models (ANSI • CSA)
Page 287: Electrical Schematic, Deutz D 2.9 L4 Models (Ansi • Csa)
February 2015 Service Manual Electrical Schematic, Deutz D 2.9 L4 Models (ANSI • CSA)
Page 288 Service Manual February 2015 Elec trical Schem atic, Deutz D 2.9 L4 Models (AN SI • C SA) Electrical Schematic, Deutz D 2.9 L4 Models (ANSI • CSA) S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No.
Page 289 February 2015 Service Manual Electrical Schematic, Deutz D 2.9 L4 Models (ANSI • CSA) S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No. 825591...
Page 290 Service Manual February 2015 Electrical Schematic, Deutz D 2.9 L4 Models (ANSI • CSA)
Page 291: Ground Control Box Terminal Strip Wiring Diagram, Deutz D 2.9 L4 Models (Ansi • Csa)
February 2015 Service Manual Ground Control Box Terminal Strip Wiring Diagram, Deutz D 2.9 L4 Models (ANSI • CSA)
Page 292 Service Manual February 2015 Ground C ontrol Box T erminal Strip Wiring Di agr am, D eutz D 2.9 L4 M odels ( ANSI • C SA) Ground Control Box Terminal Strip Wiring Diagram, Deutz D 2.9 L4 Models (ANSI • CSA) S-60 •...
Page 293 February 2015 Service Manual Ground C ontrol Box Switch Panel Wiring Di agr am, D eutz D 2.9 L4 M odels (ANSI • C SA) Ground Control Box Switch Panel Wiring Diagram, Deutz D 2.9 L4 Models (ANSI • CSA) S-60 •...
Page 294: Ground Control Box Switch Panel Wiring Diagram, Deutz D 2.9 L4 Models (Ansi • Csa)
Service Manual February 2015 Ground Control Box Switch Panel Wiring Diagram, Deutz D 2.9 L4 Models (ANSI • CSA)
Page 295: Platform Control Box Wiring Diagram, Deutz D 2.9 L4 Models (Ansi • Csa)
February 2015 Service Manual Platform Control Box Wiring Diagram, Deutz D 2.9 L4 Models (ANSI • CSA)
Page 296 Service Manual February 2015 Platform C ontrol Box Wiring Di agr am, D eutz D 2.9 L4 M odels ( ANSI • C SA) Platform Control Box Wiring Diagram, Deutz D 2.9 L4 Models (ANSI • CSA) S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No.
Page 297 February 2015 Service Manual Platform C ontrol Box Switc h Panel Wiring Diagram, Deutz D 2.9 L4 Models (AN SI • CSA) Platform Control Box Switch Panel Wiring Diagram, Deutz D 2.9 L4 Models (ANSI • CSA) S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No.
Page 298: Platform Control Box Switch Panel Wiring Diagram, Deutz D 2.9 L4 Models (Ansi • Csa)
Service Manual February 2015 Platform Control Box Switch Panel Wiring Diagram, Deutz D 2.9 L4 Models (ANSI • CSA)
Page 299: Electrical Schematic, Perkins 404D-22 Models (Ansi • Csa)
February 2015 Service Manual Electrical Schematic, Perkins 404D-22 Models (ANSI • CSA)
Page 300 Service Manual February 2015 Elec trical Schem atic, Perkins 404D-22 M odels ( ANSI • C SA) Electrical Schematic, Perkins 404D-22 Models (ANSI • CSA) S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No.
Page 301 February 2015 Service Manual Electrical Schematic, Perkins 404D-22 Models (ANSI • CSA) S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No. 825591...
Page 302 Service Manual February 2015 Electrical Schematic, Perkins 404D-22 Models (ANSI • CSA)
Page 303: Ground Control Box Terminal Strip Wiring Diagram, Perkins 404D-22 Models (Ansi • Csa)
February 2015 Service Manual Ground Control Box Terminal Strip Wiring Diagram, Perkins 404D-22 Models (ANSI • CSA)
Page 304 Service Manual February 2015 Ground C ontrol Box T erminal Strip Wiring Di agr am, Perki ns 404D- 22 Models (AN SI • C SA) Ground Control Box Terminal Strip Wiring Diagram, Perkins 404D-22 Models (ANSI • CSA) S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No.
Page 305 February 2015 Service Manual Ground C ontrol Box Switch Panel Wiring Di agr am, Perkins 404D- 22 Models (AN SI • CSA) Ground Control Box Switch Panel Wiring Diagram, Perkins 404D-22 Models (ANSI • CSA) S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No.
Page 306: Ground Control Box Switch Panel Wiring Diagram, Perkins 404D-22 Models (Ansi • Csa)
Service Manual February 2015 Ground Control Box Switch Panel Wiring Diagram, Perkins 404D-22 Models (ANSI • CSA)
Page 307: Platform Control Box Wiring Diagram, Perkins 404D-22 Models (Ansi • Csa)
February 2015 Service Manual Platform Control Box Wiring Diagram, Perkins 404D-22 Models (ANSI • CSA)
Page 308 Service Manual February 2015 Platform C ontrol Box Wiring Di agr am, Perki ns 404D- 22 Models (AN SI • CSA) Platform Control Box Wiring Diagram, Perkins 404D-22 Models (ANSI • CSA) S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No.
Page 309 February 2015 Service Manual Platform C ontrol Box Switc h Panel Wiring Diagram, Perkins 404D-22 M odels ( ANSI • C SA) Platform Control Box Switch Panel Wiring Diagram, Perkins 404D-22 Models (ANSI • CSA) S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No.
Page 310: Platform Control Box Switch Panel Wiring Diagram, Perkins 404D-22 Models (Ansi • Csa)
Service Manual February 2015 Platform Control Box Switch Panel Wiring Diagram, Perkins 404D-22 Models (ANSI • CSA)
Page 311: Electrical Schematic, Perkins 404F-22 Models (Ansi • Csa)
February 2015 Service Manual Electrical Schematic, Perkins 404F-22 Models (ANSI • CSA)
Page 312 Service Manual February 2015 Elec trical Schem atic, Perkins 404F-22 M odels ( ANSI • C SA) Electrical Schematic, Perkins 404F-22 Models (ANSI • CSA) S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No.
Page 313 February 2015 Service Manual Electrical Schematic, Perkins 404F-22 Models (ANSI • CSA) S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No. 825591...
Page 314 Service Manual February 2015 Electrical Schematic, Perkins 404F-22 Models (ANSI • CSA)
Page 315: Ground Control Box Terminal Strip Wiring Diagram, Perkins 404F-22 Models (Ansi • Csa)
February 2015 Service Manual Ground Control Box Terminal Strip Wiring Diagram, Perkins 404F-22 Models (ANSI • CSA)
Page 316 Service Manual February 2015 Ground C ontrol Box T erminal Strip Wiring Di agr am, Perki ns 404F- 22 Models (AN SI • CSA) Ground Control Box Terminal Strip Wiring Diagram, Perkins 404F-22 Models (ANSI • CSA) S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No.
Page 317 February 2015 Service Manual Ground C ontrol Box Switch Panel Wiring Di agr am, Perkins 404F-22 Models (AN SI • CSA) Ground Control Box Switch Panel Wiring Diagram, Perkins 404F-22 Models (ANSI • CSA) S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No.
Page 318: Ground Control Box Switch Panel Wiring Diagram, Perkins 404F-22 Models (Ansi • Csa)
Service Manual February 2015 Ground Control Box Switch Panel Wiring Diagram, Perkins 404F-22 Models (ANSI • CSA)
Page 319: Platform Control Box Wiring Diagram, Perkins 404F-22 Models (Ansi • Csa)
February 2015 Service Manual Platform Control Box Wiring Diagram, Perkins 404F-22 Models (ANSI • CSA)
Page 320 Service Manual February 2015 Platform C ontrol Box Wiring Di agr am, Perki ns 404F- 22 Model s (AN SI • CSA) Platform Control Box Wiring Diagram, Perkins 404F-22 Models (ANSI • CSA) S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No.
Page 321 February 2015 Service Manual Platform C ontrol Box Switc h Panel Wiring Diagram, Perkins 404F-22 M odels ( ANSI • C SA) Platform Control Box Switch Panel Wiring Diagram, Perkins 404F-22 Models (ANSI • CSA) S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No.
Page 322: Platform Control Box Switch Panel Wiring Diagram, Perkins 404F-22 Models (Ansi • Csa)
Service Manual February 2015 Platform Control Box Switch Panel Wiring Diagram, Perkins 404F-22 Models (ANSI • CSA)
Page 323: Electrical Schematic, S-60X • S-60Xc Ford Msg-425 Efi Models (Ansi • Csa)
February 2015 Service Manual Electrical Schematic, S-60X • S-60XC Ford MSG-425 EFI Models (ANSI • CSA)
Page 324 Service Manual February 2015 Elec trical Schem atic, S- 60X • S-60XC F ord M SG- 425 EFI Models (AN SI • C SA) Electrical Schematic, S-60X • S-60XC Ford MSG-425 EFI Models (ANSI • CSA) S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No.
Page 325 February 2015 Service Manual Electrical Schematic, S-60X • S-60XC Ford MSG-425 EFI Models (ANSI • CSA) S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No. 825591...
Page 326 Service Manual February 2015 Electrical Schematic, S-60X • S-60XC Ford MSG-425 EFI Models (ANSI • CSA)
Page 327: Ground Control Box Terminal Strip Wiring Diagram, S-60X • S-60Xc Ford Msg-425 Efi Models (Ansi • Csa)
February 2015 Service Manual Ground Control Box Terminal Strip Wiring Diagram, S-60X • S-60XC Ford MSG-425 EFI Models (ANSI • CSA)
Page 328: Ground Control Box Terminal Strip Wiring Diagram, S-60X • S-60Xc Ford Msg-425 Efi Models (Ansi • Csa)
Service Manual February 2015 Ground C ontrol Box T erminal Strip Wiring Di agr am, S-60X • S- 60XC, For d M SG-425 EFI M odels (ANSI • C SA) Ground Control Box Terminal Strip Wiring Diagram, S-60X • S-60XC Ford MSG-425 EFI Models (ANSI •...
Page 329 February 2015 Service Manual Ground C ontrol Box T erminal Strip Wiring Di agr am, S-60X • S- 60XC, For d M SG-425 EFI M odels (ANSI • C SA) Ground Control Box Terminal Strip Wiring Diagram, S-60X • S-60XC Ford MSG-425 EFI Models (ANSI •...
Page 330 Service Manual February 2015 Ground Control Box Switch Panel Wiring Diagram, S-60X • S-60XC, Ford MSG-425 EFI Models (ANSI • CSA)
Page 331: Platform Control Box Wiring Diagram, S-60X • S-60Xc Ford Msg-425 Efi Models (Ansi • Csa)
February 2015 Service Manual Platform Control Box Wiring Diagram, S-60X • S-60XC Ford MSG-425 EFI Models (ANSI • CSA)
Page 332 Service Manual February 2015 Platform C ontrol Box Wiring Di agr am, S-60X • S- 60XC, For d M SG- 425 EFI M odels (ANSI • C SA) Platform Control Box Wiring Diagram, S-60X • S-60XC Ford MSG-425 EFI Models (ANSI • CSA) S-60 •...
Page 333 February 2015 Service Manual Platform C ontrol Box Switc h Panel Wiring Diagram, S- 60X • S-60XC, F ord MSG-425 EF I Models (AN SI • CSA) Platform Control Box Switch Panel Wiring Diagram, S-60X • S-60XC Ford MSG-425 EFI Models (ANSI • CSA) S-60 •...
Page 334: Platform Control Box Switch Panel Wiring Diagram, S-60X • S-60Xc Ford Msg-425 Efi Models (Ansi • Csa)
Service Manual February 2015 Platform Control Box Switch Panel Wiring Diagram, S-60X • S-60XC Ford MSG-425 EFI Models (ANSI • CSA)
Page 335 February 2015 Service Manual Electrical Schematic, S-60X • S-60XC, Deutz D2011L03i Models (ANSI • CSA)
Page 336 Service Manual February 2015 Elec trical Schem atic, S- 60X • S-60XC, D eutz D 2011L03i Models (AN SI • CSA) Electrical Schematic, S-60X • S-60XC, Deutz D2011L03i Models (ANSI • CSA) S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No.
Page 337 February 2015 Service Manual Electrical Schematic, S-60X • S-60XC, Deutz D2011L03i Models (ANSI • CSA) S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No. 825591...
Page 338: Electrical Schematic, S-60X • S-60Xc
Service Manual February 2015 Electrical Schematic, S-60X • S-60XC, Deutz D2011L03i Models (ANSI • CSA)
Page 339: Electrical Schematic, S-60X • S-60Xc
February 2015 Service Manual Electrical Schematic, S-60X • S-60XC Deutz TD2011L04i Models (ANSI • CSA)
Page 340 Service Manual February 2015 Elec trical Schem atic, S- 60X • S-60XC, D eutz TD 2011L04i M odels (AN SI • CSA) Electrical Schematic, S-60X • S-60XC Deutz TD2011L04i Models (ANSI • CSA) S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No.
Page 341 February 2015 Service Manual Electrical Schematic, S-60X • S-60XC Deutz TD2011L04i Models (ANSI • CSA) S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No. 825591...
Page 342 Service Manual February 2015 Electrical Schematic, S-60X • S-60XC Deutz TD2011L04i Models (ANSI • CSA)
Page 343: Ground Control Box Terminal Strip Wiring Diagram
February 2015 Service Manual Ground Control Box Terminal Strip Wiring Diagram, S-60X • S-60XC Deutz D2011L03i • TD2011L04i Models (ANSI • CSA)
Page 344 Service Manual February 2015 Ground C ontrol Box T erminal Strip Wiring Di agr am, D eutz D 2011L03i • TD 2011L04i Models (AN SI • CSA) Ground Control Box Terminal Strip Wiring Diagram, S-60X • S-60XC, Deutz D2011L03i • TD2011L04i Models (ANSI • CSA) S-60 •...
Page 345 February 2015 Service Manual Ground C ontrol Box Switch Panel Wiring Di agr am, S-60X • S-60XC , D eutz D 2011L03i • TD 2011L04i Models (AN SI • CSA) Ground Control Box Switch Panel Wiring Diagram, S-60X • S-60XC Deutz D2011L03i •...
Page 346: Ground Control Box Switch Panel Wiring Diagram, S-60X • S-60Xc Deutz D2011L03I • Td2011L04I Models (Ansi • Csa)
Service Manual February 2015 Ground Control Box Switch Panel Wiring Diagram, S-60X • S-60XC Deutz D2011L03i • TD2011L04i Models (ANSI • CSA)
Page 347: Platform Control Box Wiring Diagram, S-60X • S-60Xc Deutz D2011L03I • Td2011L04I Models (Ansi • Csa)
February 2015 Service Manual Platform Control Box Wiring Diagram, S-60X • S-60XC Deutz D2011L03i • TD2011L04i Models (ANSI • CSA)
Page 348 Service Manual February 2015 Platform C ontrol Box Wiring Di agr am, S-60X • S- 60XC, Deutz D2011L03i • TD2011L04i M odels (ANSI • C SA) Platform Control Box Wiring Diagram, S-60X • S-60XC Deutz D2011L03i • TD2011L04i Models (ANSI • CSA) S-60 •...
Page 349 February 2015 Service Manual Platform C ontrol Box Switc h Panel Wiring Diagram, S- 60X • S-60XC, D eutz D 2011L03i • TD 2011L04i Models (AN SI • CSA) Platform Control Box Switch Panel Wiring Diagram, S-60X • S-60XC Deutz D2011L03i • TD2011L04i Models (ANSI • CSA) S-60 •...
Page 350: Platform Control Box Switch Panel Wiring Diagram, S-60X • S-60Xc Deutz D2011L03I • Td2011L04I Models (Ansi • Csa)
Service Manual February 2015 Platform Control Box Switch Panel Wiring Diagram, S-60X • S-60XC Deutz D2011L03i • TD2011L04i Models (ANSI • CSA)
Page 351: Electrical Schematic, S-60X • S-60Xc Deutz D 2.9 L4 Models (Ansi • Csa)
February 2015 Service Manual Electrical Schematic, S-60X • S-60XC Deutz D 2.9 L4 Models (ANSI • CSA)
Page 352 Service Manual February 2015 Elec trical Schem atic, S- 60X • S-60XC, D eutz D 2.9 L4 M odels ( ANSI • C SA) Electrical Schematic, S-60X • S-60XC, Deutz D 2.9 L4 Models (ANSI • CSA) S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No.
Page 353 February 2015 Service Manual Electrical Schematic, S-60X • S-60XC, Deutz D 2.9 L4 Models (ANSI • CSA) S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No. 825591...
Page 354 Service Manual February 2015 Electrical Schematic, S-60X • S-60XC Deutz D 2.9 L4 Models (ANSI • CSA)
Page 355: Ground Control Box Terminal Strip Wiring Diagram, S-60X • S-60Xc Deutz D 2.9 L4 Models (Ansi • Csa)
February 2015 Service Manual Ground Control Box Terminal Strip Wiring Diagram, S-60X • S-60XC Deutz D 2.9 L4 Models (ANSI • CSA)
Page 356 Service Manual February 2015 Ground C ontrol Box T erminal Strip Wiring Di agr am, S-60X • S- 60XC, Deutz D 2.9 L4 Models (AN SI • C SA) Ground Control Box Terminal Strip Wiring Diagram, S-60X • S-60XC Deutz D 2.9 L4 Models (ANSI • CSA) S-60 •...
Page 357 February 2015 Service Manual Ground C ontrol Box Switch Panel Wiring Di agr am,S-60X • S- 60XC, Deutz D 2.9 L4 (ANSI • C SA) Ground Control Box Switch Panel Wiring Diagram, S-60X • S-60XC Deutz D 2.9 L4 (ANSI • CSA) S-60 •...
Page 358: Ground Control Box Switch Panel Wiring Diagram,S-60X • S-60Xc, Deutz D 2.9 L4 (Ansi • Csa)
Service Manual February 2015 Ground Control Box Switch Panel Wiring Diagram, S-60X • S-60XC, Deutz D 2.9 L4 (ANSI • CSA)
Page 359: Platform Control Box Wiring Diagram, S-60X • S-60Xc Deutz D 2.9 L4 Models (Ansi • Csa)
February 2015 Service Manual Platform Control Box Wiring Diagram, S-60X • S-60XC Deutz D 2.9 L4 Models (ANSI • CSA)
Page 360 Service Manual February 2015 Platform C ontrol Box Wiring Di agr am, S-60X • S- 60XC, Deutz D 2.9 L4 Models (AN SI • CSA) Platform Control Box Wiring Diagram, S-60X • S-60XC Deutz D 2.9 L4 Models (ANSI • CSA) S-60 •...
Page 361 February 2015 Service Manual Platform C ontrol Box Switc h Panel Wiring Diagram, S- 60X • S-60XC, D eutz D 2.9 L4 M odels ( ANSI • C SA) Platform Control Box Switch Panel Wiring Diagram, S-60X • S-60XC Deutz D 2.9 L4 Models (ANSI • CSA) S-60 •...
Page 362: Platform Control Box Switch Panel Wiring Diagram, S-60X • S-60Xc Deutz D 2.9 L4 Models (Ansi • Csa)
Service Manual February 2015 Platform Control Box Switch Panel Wiring Diagram, S-60X • S-60XC Deutz D 2.9 L4 Models (ANSI • CSA)
Page 363: Electrical Schematic, S-60X • S-60Xc Perkins 404D-22 Models (Ansi • Csa)
February 2015 Service Manual Electrical Schematic, S-60X • S-60XC Perkins 404D-22 Models (ANSI • CSA)
Page 364 Service Manual February 2015 Elec trical Schem atic, S- 60X • S-60XC, Perki ns 404D- 22 Models (AN SI • C SA) Electrical Schematic, S-60X • S-60XC, Perkins 404D-22 Models (ANSI • CSA) S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No.
Page 365 February 2015 Service Manual Electrical Schematic, S-60X • S-60XC, Perkins 404D-22 Models (ANSI • CSA) S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No. 825591...
Page 366 Service Manual February 2015 Electrical Schematic, S-60X • S-60XC Perkins 404D-22 Models (ANSI • CSA)
Page 367: Ground Control Box Terminal Strip Wiring Diagram, S-60X • S-60Xc, Perkins 404D-22 Models (Ansi • Csa)
February 2015 Service Manual Ground Control Box Terminal Strip Wiring Diagram, S-60X • S-60XC, Perkins 404D-22 Models (ANSI • CSA)
Page 368 Service Manual February 2015 Ground C ontrol Box T erminal Strip Wiring Di agr am, S-60X • S- 60XC, Perkins 404D-22 M odels ( ANSI • C SA) Ground Control Box Terminal Strip Wiring Diagram, S-60X • S-60XC, Perkins 404D-22 Models (ANSI • CSA) S-60 •...
Page 369 February 2015 Service Manual Ground C ontrol Box Switch Panel Wiring Di agr am, S-60X • S-60XC , Perki ns 404D-22 M odels ( ANSI • C SA) Ground Control Box Switch Panel Wiring Diagram, S-60X • S-60XC, Perkins 404D-22 Models (ANSI • CSA) S-60 •...
Page 370: Ground Control Box Switch Panel Wiring Diagram, S-60X • S-60Xc, Perkins 404D-22 Models (Ansi • Csa)
Service Manual February 2015 Ground Control Box Switch Panel Wiring Diagram, S-60X • S-60XC, Perkins 404D-22 Models (ANSI • CSA)
Page 371: Platform Control Box Wiring Diagram, S-60X • S-60Xc, Perkins 404D-22 Models (Ansi • Csa)
February 2015 Service Manual Platform Control Box Wiring Diagram, S-60X • S-60XC, Perkins 404D-22 Models (ANSI • CSA)
Page 372 Service Manual February 2015 Platform C ontrol Box Wiring Di agr am, S-60X • S- 60XC, Perkins 404D-22 M odels ( ANSI • C SA) Platform Control Box Wiring Diagram, S-60X • S-60XC, Perkins 404D-22 Models (ANSI • CSA) S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No.
Page 373 February 2015 Service Manual Platform C ontrol Box Switc h Panel Wiring Diagram, S- 60X • S-60XC, Perki ns 404D- 22 Models (AN SI • CSA) Platform Control Box Switch Panel Wiring Diagram, S-60X • S-60XC, Perkins 404D-22 Models (ANSI • CSA) S-60 •...
Page 374: Platform Control Box Switch Panel Wiring Diagram, S-60X • S-60Xc, Perkins 404D-22 Models (Ansi • Csa)
Service Manual February 2015 Platform Control Box Switch Panel Wiring Diagram, S-60X • S-60XC, Perkins 404D-22 Models (ANSI • CSA)
Page 375: Electrical Schematic, S-60X • S-60Xc Perkins 404F-22 Models (Ansi • Csa)
February 2015 Service Manual Electrical Schematic, S-60X • S-60XC Perkins 404F-22 Models (ANSI • CSA)
Page 376 Service Manual February 2015 Elec trical Schem atic, S- 60X • S-60XC, Perki ns 404F- 22 Models (AN SI • CSA) Electrical Schematic, S-60X • S-60XC, Perkins 404F-22 Models (ANSI • CSA) S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No.
Page 377 February 2015 Service Manual Electrical Schematic, S-60X • S-60XC, Perkins 404F-22 Models (ANSI • CSA) S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No. 825591...
Page 378 Service Manual February 2015 Electrical Schematic, S-60X • S-60XC Perkins 404F-22 Models (ANSI • CSA)
Page 379: Ground Control Box Terminal Strip Wiring Diagram, S-60X • S-60Xc, Perkins 404F-22 Models (Ansi • Csa)
February 2015 Service Manual Ground Control Box Terminal Strip Wiring Diagram, S-60X • S-60XC, Perkins 404F-22 Models (ANSI • CSA)
Page 380 Service Manual February 2015 Ground C ontrol Box T erminal Strip Wiring Di agr am, S-60X • S- 60XC, Perkins 404F-22 M odels ( ANSI • C SA) Ground Control Box Terminal Strip Wiring Diagram, S-60X • S-60XC, Perkins 404F-22 Models (ANSI • CSA) S-60 •...
Page 381 February 2015 Service Manual Ground C ontrol Box Switch Panel Wiring Di agr am, S-60X • S-60XC , Perki ns 404F-22 M odels (ANSI • C SA) Ground Control Box Switch Panel Wiring Diagram, S-60X • S-60XC, Perkins 404F-22 Models (ANSI • CSA) S-60 •...
Page 382: Ground Control Box Switch Panel Wiring Diagram, S-60X • S-60Xc, Perkins 404F-22 Models (Ansi • Csa)
Service Manual February 2015 Ground Control Box Switch Panel Wiring Diagram, S-60X • S-60XC, Perkins 404F-22 Models (ANSI • CSA)
Page 383: Platform Control Box Wiring Diagram, S-60X • S-60Xc, Perkins 404F-22 Models (Ansi • Csa)
February 2015 Service Manual Platform Control Box Wiring Diagram, S-60X • S-60XC, Perkins 404F-22 Models (ANSI • CSA)
Page 384 Service Manual February 2015 Platform C ontrol Box Wiring Di agr am, S-60X • S- 60XC, Perkins 404F-22 M odels ( ANSI • C SA) Platform Control Box Wiring Diagram, S-60X • S-60XC, Perkins 404F-22 Models (ANSI • CSA) S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No.
Page 385 February 2015 Service Manual Platform C ontrol Box Switc h Panel Wiring Diagram, S- 60X • S-60XC, Perki ns 404F- 22 Models (AN SI • CSA) Platform Control Box Switch Panel Wiring Diagram, S-60X • S-60XC, Perkins 404F-22 Models (ANSI • CSA) S-60 •...
Page 386: Platform Control Box Switch Panel Wiring Diagram, S-60X • S-60Xc, Perkins 404F-22 Models (Ansi • Csa)
Service Manual February 2015 Platform Control Box Switch Panel Wiring Diagram, S-60X • S-60XC, Perkins 404F-22 Models (ANSI • CSA)
Page 387: Electrical Schematic, Ford Msg-425 Efi Models (Ce)
February 2015 Service Manual Electrical Schematics – C E Mod els Electrical Schematic, Ford MSG-425 EFI Models (CE)
Page 388 Service Manual February 2015 Elec trical Schem atic, For d M SG-425 EFI M odels (CE) Electrical Schematic, Ford MSG-425 EFI Models (CE) S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No. 825591...
Page 389 February 2015 Service Manual Electrical Schematic, Ford MSG-425 EFI Models (CE) S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No. 825591...
Page 390 Service Manual February 2015 Electrical Schematic, Ford MSG-425 EFI Models (CE)
Page 391: Ground Control Box Terminal Strip Wiring Diagram, Ford Msg-425 Efi Models (Ce)
February 2015 Service Manual Ground Control Box Terminal Strip Wiring Diagram, Ford MSG-425 EFI Models (CE)
Page 392 Service Manual February 2015 Ground C ontrol Box T erminal Strip Wiring Di agr am, F ord MSG-425 EF I Models (CE) Ground Control Box Terminal Strip Wiring Diagram, Ford MSG-425 EFI Models (CE) S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No.
Page 393 February 2015 Service Manual Ground C ontrol Box Switch Panel Wiring Di agr am, For d MSG-425 EFI M odels (C E) Ground Control Box Switch Panel Wiring Diagram, Ford MSG-425 EFI Models (CE) S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No.
Page 394: Ground Control Box Switch Panel Wiring Diagram, Ford Msg-425 Efi Models (Ce)
Service Manual February 2015 Ground Control Box Switch Panel Wiring Diagram, Ford MSG-425 EFI Models (CE)
Page 395: Platform Control Box Wiring Diagram, Ford Msg-425 Efi Models (Ce)
February 2015 Service Manual Platform Control Box Wiring Diagram, Ford MSG-425 EFI Models (CE)
Page 396 Service Manual February 2015 Platform C ontrol Box Wiring Di agr am, F ord MSG-425 EF I Models (CE) Platform Control Box Wiring Diagram, Ford MSG-425 EFI Models (CE) S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No.
Page 397 February 2015 Service Manual Platform C ontrol Box Switc h Panel Wiring Diagram, For d M SG- 425 EFI M odels (CE) Platform Control Box Switch Panel Wiring Diagram, Ford MSG-425 EFI Models (CE) S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No.
Page 398: Platform Control Box Switch Panel Wiring Diagram, Ford Msg-425 Efi Models (Ce)
Service Manual February 2015 Platform Control Box Switch Panel Wiring Diagram, Ford MSG-425 EFI Models (CE)
Page 399: Electrical Schematic, Deutz D2011L03I Models (Ce)
February 2015 Service Manual Electrical Schematic, Deutz D2011L03i Models (CE)
Page 400 Service Manual February 2015 Elec trical Schem atic, Deutz D2011L03i M odels (CE) Electrical Schematic, Deutz D2011L03i Models (CE) S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No. 825591...
Page 401 February 2015 Service Manual Electrical Schematic, Deutz D2011L03i Models (CE) S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No. 825591...
Page 402 Service Manual February 2015 Electrical Schematic, Deutz D2011L03i Models (CE)
Page 403: Electrical Schematic, Deutz Td2011L04I Models (Ce)
February 2015 Service Manual Electrical Schematic, Deutz TD2011L04i Models (CE)
Page 404 Service Manual February 2015 Elec trical Schem atic, Deutz TD2011L04i M odels (CE) Electrical Schematic, Deutz TD2011L04i Models (CE) S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No. 825591...
Page 405 February 2015 Service Manual Electrical Schematic, Deutz TD2011L04i Models (CE) S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No. 825591...
Page 406 Service Manual February 2015 Electrical Schematic, Deutz TD2011L04i Models (CE)
Page 407: Ground Control Box Terminal Strip Wiring Diagram, Deutz D2011L03I • Td2011L04I Models (Ce)
February 2015 Service Manual Ground Control Box Terminal Strip Wiring Diagram, Deutz D2011L03i • TD2011L04i Models (CE)
Page 408 Service Manual February 2015 Ground C ontrol Box T erminal Strip Wiring Di agr am, D eutz D 2011L03i • TD 2011L04i Models (CE) Ground Control Box Terminal Strip Wiring Diagram, Deutz D2011L03i • TD2011L04i Models (CE) S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No.
Page 409 February 2015 Service Manual Ground C ontrol Box Switch Panel Wiring Di agr am, D eutz D2011L03i • TD 2011L04i M odels (C E) Ground Control Box Switch Panel Wiring Diagram, Deutz D2011L03i • TD2011L04i Models (CE) S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No.
Page 410: Ground Control Box Switch Panel Wiring Diagram, Deutz D2011L03I • Td2011L04I Models (Ce)
Service Manual February 2015 Ground Control Box Switch Panel Wiring Diagram, Deutz D2011L03i • TD2011L04i Models (CE)
Page 411: Platform Control Box Wiring Diagram, Deutz D2011L03I • Td2011L04I Models (Ce)
February 2015 Service Manual Platform Control Box Wiring Diagram, Deutz D2011L03i • TD2011L04i Models (CE)
Page 412 Service Manual February 2015 Platform C ontrol Box Wiring Di agr am, D eutz D 2011L03i • TD 2011L04i Models (CE) Platform Control Box Wiring Diagram, Deutz D2011L03i • TD2011L04i Models (CE) S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No.
Page 413 February 2015 Service Manual Platform C ontrol Box Switc h Panel Wiring Diagram, Deutz D2011L03i • TD2011L04i M odels (C E) Platform Control Box Switch Panel Wiring Diagram, Deutz D2011L03i • TD2011L04i Models (CE) S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No.
Page 414: Platform Control Box Switch Panel Wiring Diagram, Deutz D2011L03I • Td2011L04I Models (Ce)
Service Manual February 2015 Platform Control Box Switch Panel Wiring Diagram, Deutz D2011L03i • TD2011L04i Models (CE)
Page 415: Electrical Schematic, Perkins 404D-22 Models (Ce)
February 2015 Service Manual Electrical Schematic, Perkins 404D-22 Models (CE)
Page 416 Service Manual February 2015 Elec trical Schem atic, Perkins 404D-22 M odels (C E) Electrical Schematic, Perkins 404D-22 Models (CE) S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No. 825591...
Page 417 February 2015 Service Manual Electrical Schematic, Perkins 404D-22 Models (CE) S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No. 825591...
Page 418 Service Manual February 2015 Electrical Schematic, Perkins 404D-22 Models (CE)
Page 419: Ground Control Box Terminal Strip Wiring Diagram, Perkins 404D-22 Models (Ce)
February 2015 Service Manual Ground Control Box Terminal Strip Wiring Diagram, Perkins 404D-22 Models (CE)
Page 420 Service Manual February 2015 Ground C ontrol Box T erminal Strip Wiring Di agr am, Perki ns 404D- 22 Models (CE) Ground Control Box Terminal Strip Wiring Diagram, Perkins 404D-22 Models (CE) S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No.
Page 421 February 2015 Service Manual Ground C ontrol Box Switch Panel Wiring Di agr am, Perkins 404D- 22 Models (CE) Ground Control Box Switch Panel Wiring Diagram, Perkins 404D-22 Models (CE) S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No.
Page 422: Ground Control Box Switch Panel Wiring Diagram, Perkins 404D-22 Models (Ce)
Service Manual February 2015 Ground Control Box Switch Panel Wiring Diagram, Perkins 404D-22 Models (CE)
Page 423: Platform Control Box Wiring Diagram, Perkins 404D-22 Models (Ce)
February 2015 Service Manual Platform Control Box Wiring Diagram, Perkins 404D-22 Models (CE)
Page 424 Service Manual February 2015 Platform C ontrol Box Wiring Di agr am, Perki ns 404D- 22 Models (CE) Platform Control Box Wiring Diagram, Perkins 404D-22 Models (CE) S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No.
Page 425 February 2015 Service Manual Platform C ontrol Box Switc h Panel Wiring Diagram, Perkins 404D-22 M odels (C E) Platform Control Box Switch Panel Wiring Diagram, Perkins 404D-22 Models (CE) S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No.
Page 426: Platform Control Box Switch Panel Wiring Diagram, Perkins 404D-22 Models (Ce)
Service Manual February 2015 Platform Control Box Switch Panel Wiring Diagram, Perkins 404D-22 Models (CE)
Page 427: Electrical Schematic, S-60 Hc (Ce)
February 2015 Service Manual Electrical Schematic, S-60 HC (CE)
Page 428 Service Manual February 2015 Elec trical Schem atic, S- 60 HC (CE) Electrical Schematic, S-60 HC (CE) S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No. 825591...
Page 429: Chassis Wiring Diagram, S-60 Hc (Ce)
February 2015 Service Manual Chas sis Wiring Diagram , S-60 HC (C E) Chassis Wiring Diagram, S-60 HC (CE) S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No. 825591...
Page 430 Service Manual February 2015 Chassis Wiring Diagram, S-60 HC (CE)
Page 431 February 2015 Service Manual Ground Control Box Terminal Strip Wiring Diagram, S-60 HC (CE)
Page 432: Ground Control Box Terminal Strip Wiring Diagram, S-60 Hc (Ce)
Service Manual February 2015 Ground C ontrol Box T erminal Strip Wiring Di agr am, S-60 HC (C E) Ground Control Box Terminal Strip Wiring Diagram, S-60 HC (CE) S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No.
Page 433: Platform Control Box Wiring Diagram, S-60 Hc (Ce)
February 2015 Service Manual Platform C ontrol Box Wiring Di agr am, S-60 HC (C E) Platform Control Box Wiring Diagram, S-60 HC (CE) S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No.
Page 434 Service Manual February 2015 Platform Control Box Wiring Diagram, S-60 HC (CE)
Page 435: Electrical Schematic, Ford Msg-425 Efi Models (As)
February 2015 Service Manual Electrical Schematics – A S Mod els Electrical Schematic, Ford MSG-425 EFI Models (AS)
Page 436 Service Manual February 2015 Elec trical Schem atic, For d M SG-425 EFI M odels (AS) Electrical Schematic, Ford MSG-425 EFI Models (AS) S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No. 825591...
Page 437 February 2015 Service Manual Electrical Schematic, Ford MSG-425 EFI Models (AS) S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No. 825591...
Page 438 Service Manual February 2015 Electrical Schematic, Ford MSG-425 EFI Models (AS)
Page 439: Ground Control Box Terminal Strip Wiring Diagram, Ford Msg-425 Efi Models (As)
February 2015 Service Manual Ground Control Box Terminal Strip Wiring Diagram, Ford MSG-425 EFI Models (AS)
Page 440 Service Manual February 2015 Ground C ontrol Box T erminal Strip Wiring Di agr am, F ord MSG-425 EF I Models (AS) Ground Control Box Terminal Strip Wiring Diagram, Ford MSG-425 EFI Models (AS) S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No.
Page 441 February 2015 Service Manual Ground C ontrol Box Switch Panel Wiring Di agr am, For d MSG-425 EFI M odels ( AS) Ground Control Box Switch Panel Wiring Diagram, Ford MSG-425 EFI Models (AS) S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No.
Page 442: Ground Control Box Switch Panel Wiring Diagram, Ford Msg-425 Efi Models (As)
Service Manual February 2015 Ground Control Box Switch Panel Wiring Diagram, Ford MSG-425 EFI Models (AS)
Page 443: Platform Control Box Wiring Diagram, Ford Msg-425 Efi Models (As)
February 2015 Service Manual Platform Control Box Wiring Diagram, Ford MSG-425 EFI Models (AS)
Page 444 Service Manual February 2015 Platform C ontrol Box Wiring Di agr am, F ord MSG-425 EF I Models (AS) Platform Control Box Wiring Diagram, Ford MSG-425 EFI Models (AS) S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No.
Page 445 February 2015 Service Manual Platform C ontrol Box Switc h Panel Wiring Diagram, For d M SG- 425 EFI M odels (AS) Platform Control Box Switch Panel Wiring Diagram, Ford MSG-425 EFI Models (AS) S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No.
Page 446: Platform Control Box Switch Panel Wiring Diagram, Ford Msg-425 Efi Models (As)
Service Manual February 2015 Platform Control Box Switch Panel Wiring Diagram, Ford MSG-425 EFI Models (AS)
Page 447: Electrical Schematic, Deutz D2011L03I Models (As)
February 2015 Service Manual Electrical Schematic, Deutz D2011L03i Models (AS)
Page 448 Service Manual February 2015 Elec trical Schem atic, Deutz D2011L03i M odels (AS) Electrical Schematic, Deutz D2011L03i Models (AS) S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No. 825591...
Page 449 February 2015 Service Manual Electrical Schematic, Deutz D2011L03i Models (AS) S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No. 825591...
Page 450 Service Manual February 2015 Electrical Schematic, Deutz D2011L03i Models (AS)
Page 451: Electrical Schematic, Deutz Td2011L04I Models (As)
February 2015 Service Manual Electrical Schematic, Deutz TD2011L04i Models (AS)
Page 452 Service Manual February 2015 Elec trical Schem atic, Deutz TD2011L04i M odels (AS) Electrical Schematic, Deutz TD2011L04i Models (AS) S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No. 825591...
Page 453 February 2015 Service Manual Electrical Schematic, Deutz TD2011L04i Models (AS) S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No. 825591...
Page 454 Service Manual February 2015 Electrical Schematic, Deutz TD2011L04i Models (AS)
Page 455: Ground Control Box Terminal Strip Wiring Diagram, Deutz D2011L03I • Td2011L04I Models (As)
February 2015 Service Manual Ground Control Box Terminal Strip Wiring Diagram, Deutz D2011L03i • TD2011L04i Models (AS)
Page 456 Service Manual February 2015 Ground C ontrol Box T erminal Strip Wiring Di agr am, D eutz D 2011L03i • TD 2011L04i Models (AS) Ground Control Box Terminal Strip Wiring Diagram, Deutz D2011L03i • TD2011L04i Models (AS) S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No.
Page 457 February 2015 Service Manual Ground C ontrol Box Switch Panel Wiring Di agr am, D eutz D2011L03i • TD 2011L04i M odels ( AS) Ground Control Box Switch Panel Wiring Diagram, Deutz D2011L03i • TD2011L04i Models (AS) S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No.
Page 458: Ground Control Box Switch Panel Wiring Diagram, Deutz D2011L03I • Td2011L04I Models (As)
Service Manual February 2015 Ground Control Box Switch Panel Wiring Diagram, Deutz D2011L03i • TD2011L04i Models (AS)
Page 459: Platform Control Box Wiring Diagram, Deutz D2011L03I • Td2011L04I Models (As)
February 2015 Service Manual Platform Control Box Wiring Diagram, Deutz D2011L03i • TD2011L04i Models (AS)
Page 460 Service Manual February 2015 Platform C ontrol Box Wiring Di agr am, D eutz D 2011L03i • TD 2011L04i Models (AS) Platform Control Box Wiring Diagram, Deutz D2011L03i • TD2011L04i Models (AS) S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No.
Page 461 February 2015 Service Manual Platform C ontrol Box Switc h Panel Wiring Diagram, Deutz D2011L03i • TD2011L04i M odels ( AS) Platform Control Box Switch Panel Wiring Diagram, Deutz D2011L03i • TD2011L04i Models (AS) S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No.
Page 462: Platform Control Box Switch Panel Wiring Diagram, Deutz D2011L03I • Td2011L04I Models (As)
Service Manual February 2015 Platform Control Box Switch Panel Wiring Diagram, Deutz D2011L03i • TD2011L04i Models (AS)
Page 463: Electrical Schematic, Perkins 404D-22 Models (As)
February 2015 Service Manual Electrical Schematic, Perkins 404D-22 Models (AS)
Page 464 Service Manual February 2015 Elec trical Schem atic, Perkins 404D-22 M odels ( AS) Electrical Schematic, Perkins 404D-22 Models (AS) S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No. 825591...
Page 465 February 2015 Service Manual Electrical Schematic, Perkins 404D-22 Models (CE) S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No. 825591...
Page 466 Service Manual February 2015 Electrical Schematic, Perkins 404D-22 Models (AS)
Page 467: Ground Control Box Terminal Strip Wiring Diagram, Perkins 404D-22 Models (As)
February 2015 Service Manual Ground Control Box Terminal Strip Wiring Diagram, Perkins 404D-22 Models (AS)
Page 468 Service Manual February 2015 Ground C ontrol Box T erminal Strip Wiring Di agr am, Perki ns 404D- 22 Models (AS) Ground Control Box Terminal Strip Wiring Diagram, Perkins 404D-22 Models (AS) S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No.
Page 469 February 2015 Service Manual Ground C ontrol Box Switch Panel Wiring Di agr am, Perkins 404D- 22 Models (AS) Ground Control Box Switch Panel Wiring Diagram, Perkins 404D-22 Models (AS) S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No.
Page 470: Ground Control Box Switch Panel Wiring Diagram, Perkins 404D-22 Models (As)
Service Manual February 2015 Ground Control Box Switch Panel Wiring Diagram, Perkins 404D-22 Models (AS)
Page 471: Platform Control Box Wiring Diagram, Perkins 404D-22 Models (As)
February 2015 Service Manual Platform Control Box Wiring Diagram, Perkins 404D-22 Models (AS)
Page 472 Service Manual February 2015 Platform C ontrol Box Wiring Di agr am, Perki ns 404D- 22 Models (AS) Platform Control Box Wiring Diagram, Perkins 404D-22 Models (AS) S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No.
Page 473 February 2015 Service Manual Platform C ontrol Box Switc h Panel Wiring Diagram, Perkins 404D-22 M odels ( AS) Platform Control Box Switch Panel Wiring Diagram, Perkins 404D-22 Models (AS) S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No.
Page 474: Platform Control Box Switch Panel Wiring Diagram, Perkins 404D-22 Models (As)
Service Manual February 2015 Platform Control Box Switch Panel Wiring Diagram, Perkins 404D-22 Models (AS) S-60 • S-65 • S-60 TR AX • S-65 TR AX • S- 60 HC • S-60X • S- 60XC Part No. 825591 Servic e M anual Febr uary 2015...

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