Table Of Contents; Contents - EWM Phoenix 355 Progress puls HP MM TKM Operating Instructions Manual

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Contents

1 Contents .......................................................................................................................................... 3
2 For your safety ............................................................................................................................... 7
2.1 Notes on using these operating instructions .......................................................................... 7
2.2 Explanation of icons ............................................................................................................... 8
2.3 Safety instructions .................................................................................................................. 9
2.4 Transport and installation .................................................................................................... 12
3 Intended use ................................................................................................................................. 14
3.1 Applications .......................................................................................................................... 14
3.2 Software version .................................................................................................................. 14
3.3 Documents which also apply ............................................................................................... 14
3.3.1
3.3.2
3.3.3
3.3.4
3.3.5
3.3.6
4 Machine description - quick overview ...................................................................................... 16
4.1 Front view ............................................................................................................................ 16
4.2 Inside view ........................................................................................................................... 18
4.2.1
4.3 Machine control - Operating elements ................................................................................ 21
4.3.1
4.3.2
5 Design and function ..................................................................................................................... 25
5.1 General ................................................................................................................................ 25
5.2 Transport and installation .................................................................................................... 26
5.2.1
5.2.2
5.2.3
5.2.4
5.2.5
5.2.6
5.2.7
5.2.8
5.2.9
5.2.10
5.2.11
5.3 MIG/MAG welding ................................................................................................................ 35
5.3.1
5.3.2
5.3.3
5.3.4
5.3.5
5.3.6
5.3.7
099-005403-EW501
10.2.2022
Warranty ............................................................................................................... 14
Declaration of Conformity ..................................................................................... 14
Welding in environments with increased electrical hazards ................................. 14
Service documents (spare parts and circuit diagrams) ........................................ 15
Calibration/Validation............................................................................................ 15
Part of the complete documentation ..................................................................... 15
Operating elements in the machine ...................................................................... 19
Function sequence ............................................................................................... 23
Welding data display ............................................................................................ 24
Ambient conditions ............................................................................................... 26
Machine cooling .................................................................................................... 26
Workpiece lead, general ....................................................................................... 26
Notes on the installation of welding current leads ................................................ 27
Stray welding currents .......................................................................................... 28
Mains connection .................................................................................................. 29
5.2.6.1 Mains configuration ............................................................................... 29
Shielding gas supply (shielding gas cylinder for welding machine) ..................... 30
5.2.7.1 Pressure regulator connection .............................................................. 30
5.2.7.2 Shielding gas hose connection ............................................................. 31
5.2.7.3 Shielding gas volume settings .............................................................. 31
5.2.7.4 Gas test ................................................................................................. 32
5.2.7.5 Purge hose package ............................................................................. 32
Welding torch cooling system ............................................................................... 32
5.2.8.1 Cooling unit connection ......................................................................... 32
Welding torch holder ............................................................................................. 33
Protective flap, welding machine control .............................................................. 34
Dirt filter ................................................................................................................ 34
Assemble the wire guide ...................................................................................... 35
Welding torch and workpiece line connection ...................................................... 36
Wire feed .............................................................................................................. 36
5.3.3.1 Inserting the wire spool ......................................................................... 37
5.3.3.2 Changing the wire feed rollers .............................................................. 38
5.3.3.3 Inching the wire electrode ..................................................................... 40
5.3.3.4 Spool brake setting ............................................................................... 41
Definition of MIG/MAG welding tasks ................................................................... 42
Welding task selection .......................................................................................... 42
5.3.5.1 Basic welding parameters ..................................................................... 42
5.3.5.2 Operating mode .................................................................................... 43
Welding type ......................................................................................................... 43
Welding power (operating point) .......................................................................... 43
Notes on using these operating instructions
Contents
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