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Summary of Contents for Watts HCTA-200-PPSM
- Page 1 IOM-WQ-HC200-PPSM Installation, Operation and Maintenance 2" to 4" Commercial Water Softeners Series: HCTA-200-PPSM & HCP-200-PPSM Series HCTA-200-PPSM Duplex Alternating Series HCP-200-PPSM Progressive Systems...
- Page 2 Congratulations on your purchase of this Watts commercial water softening solution. ® You have made a great choice to protect your plumbing system against the damaging effects of hard water. This system has been engineered for trouble free operation and produced using top quality components. Simple programming, corrosion resistant mineral tank(s) and an easy to service design ensures this system will be durable and easy to maintain.
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Page 3: Safety Information
If you are unsure about installing your Watts water softener • To disconnect power, unplug the AC adapter from its power contact a Watts representative or consult a professional water source. -
Page 4: Table Of Contents
Installation Diagrams - increase in soap and cleaning product usage. Series HCTA-200-PPSM Duplex Alternating Systems ..13 Ion exchange water softening is a process where an ion Installation Diagrams - exchange resin is used to effectively exchange calcium and Series HCP-200-PPSM 2-4 Tank Progressive Systems . -
Page 5: Project Data Sheet
Project Data Sheet Job Details Job Number: _____________________________________________ Model Number: __________________________________________ Water Hardness: _______________ppm or gpg Capacity Per Unit: Mineral Tank Size: _____________Diameter: _____________ Height: Salt Setting per Regeneration: Regenerant Flow:_____________Upflow _____________ Downflow 1. Meter Size: A. 3/4" Paddle Wheel B. -
Page 6: System Specifications
System Specifications Dimensions - Weights Series HCTA-200-PPSM Duplex Alternating FRONT SIDE Series HCP-200-PPSM Progressive Systems FRONT SIDE Series HCTA-200-PPSM Duplex Alternating MODEL NO. DIMENSIONS WEIGHTS lbs. kgs. M4048TA-PPSM 721/2 1842 1448 2210 1067 2083 1041 1956 1700 M4052TA-PPSM 751/2 1918... - Page 7 System Specifications Series HCP-200-PPSM Duplex Progressive MODEL NO. DIMENSIONS WEIGHTS lbs. kgs. M4048TI-PPSM 721/2 1842 1448 2210 1067 2083 1041 1956 1700 751/2 1918 1524 2286 1068 2083 1270 M4052TI-PPSM 2032 2100 M4058TI-PPSM 781/2 1994 1600 2413 1067 2083 1270 2108 2320 1055...
- Page 8 System Specifications General System Information for Skid Mounted Pre-Plumbed Duplex Alternating HCTA-200-PPSM Softeners SPACE REQUIRED SHIPPING MODEL NO. ORDERING CODES DESCRIPTION WEIGHT D X W X H M4048TA-PPSM 68110283 5 Cubic Foot Duplex Alternating Skid Mounted Softener with Flow Meter 74"...
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Page 9: Set Up
Hardness (maximum) ... Depends on customer’s series number. If any components are missing or damaged acceptable hardness contact your Watts representative. If they can not be reached leakage level contact Watts customer service at 800-659-8400. -
Page 10: System Installation
If O-ring lubricant is required, only use a silicone based compound formulated for potable water O-ring applica- tions. Watts recommends Ordering Code #68102757 Silicone Lubricant. The use of other types of lubricants may attack the control’s plastic or rubber components. Petroleum-based lubricants can cause swelling in rubber parts, including O-rings and seals. - Page 11 System Installation General Installation Instructions 4j. Place the distributor tube, screen end down, into the miner- al tank and center it in the bottom. The top of the distributor 1. Turn off water heater(s). tube should be flush with the top of the tank. Test the tape cap to make sure it can not come off during the media 2.
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Page 12: Start Up Instructions
6*. Install an inlet water sample port in the supply line and close it. valves are in the closed position and the treated water faucet 7*. If risk of vacuum exists, install Watts # 0556031 vacuum hot and cold side are in the open position. -
Page 13: Installation Diagrams - Series Hcta-200-Ppsm Duplex Alternating Systems
Drain water out to drain 6. Provided system shall not be subject to any vacuum. If risk of vacuum is present, install siphon break on drain line & install vacuum relief valve watts ordering code # 0556031 on inlet line. -
Page 14: Installation Diagrams - Series Hcp-200-Ppsm 2-4 Tank Progressive Systems
Installation Diagrams - Series HCP-200-PPSM Progressive 2-4 Tank Systems Top View Side View Front View... -
Page 15: Controller Electrical Connections
Wire Harness Meter Cable Power Supply 44404 Rev A 3150/3900 Valves: Communication Cables Wire Harness Hinge Mount: mount per valve model noted Meter Cable Power Supply 44403 Rev A *HCTA-200-PPSM & HCP-200-PPSM Systems use 2900/2900S Type Control Valves. -
Page 16: Wiring Diagram
Wiring Diagram 44403 Rev A... -
Page 17: Nxt2 Controller Programming And Operation
- Last Regeneration Filter - Identifiable Software Version - Total Number of Regenerations - Regeneration Interval - Last Settings Change - Error Log History - Average Daily Usage (per weekday, 3 month history) *HCTA-200-PPSM & HCP-200-PPSM Systems use 2900/2900S Type Control Valves. -
Page 18: Controller Display
Controller Display... -
Page 19: Controller Operation
Controller Operation Setting the Time of Day Note: Set Time of Day on any unit and the rest of the units in the system will update the Time of Day automatically. 1. Press and hold the Up button for 2 seconds. The “Time” value is displayed. -
Page 20: Controller Features
Controller Features Remote Lock Regeneration Types The controller does not allow the unit/system to go into Softener/Filter Meter Delayed - When volume remaining Regeneration until the Regeneration Lockout Input signal to the reaches zero and the scheduled regeneration time is reached unit is cleared. - Page 21 Regeneration at a time. System 7 (2 Units) Alternating Immediate Program all HCTA-200-PPSM Series Systems as System 7. One tank online supplying treated water, one tank in Standby. Only #1 control will monitor its flow meter/sensor input.
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Page 22: Master Programming Mode Flow Chart
5 minutes of inactivity the controller Example: will exit automatically. To exit master programming without 2510, 2750, 2815, 2900, 3150, 3900: HCTA-200-PPSM & HCP-200-PPSM Systems use 2900/2900S Type Control saving changes, press the Left button until you return to the Valves. -
Page 23: User Programming Mode Flow Chart
Paddle (0.75", 1", 1.5", 2", 3") Turbine (0.75", 1.25", 1.5") Example: Generic Range: Off - 99 Days All HCTA-200-PPSM & HCP-200-PPSM Systems use a 2" Paddle Meter. Example: Range: 0.1 to 999.9 gpm/Lpm Example: Range: 0 - 23 Hours 59 Minutes... -
Page 24: Diagnostic Programming Mode Flow Chart
Diagnostic Programming Mode Flow Chart Diagnostic Programming Mode Example: 1. Press and hold the Left button to enter Diagnostic Record of error events chronologically Programming mode. 2. To navigate, press the Extra Cycle button to advance to the next value. Press the Left button to retreat to the previous value. Example: 3. -
Page 25: Time Of Day Programming Mode Flow Chart
Time of Day Programming Mode Flow Chart Setting the Time of Day NOTE: Set Time of Day on any unit and the rest of the units in the system will update the Time of Day automatically. 1. Press and hold the Up button for 2 seconds. The “Time” value is displayed. -
Page 26: Nxt2 Programming Parameters And Ranges
NXT2 Programming Parameters and Ranges SYSTEM TYPE PROGRAMMING PARAMETER RANGES SOFTENER/ SOFTENER/ PROGRESSIVE TIME FILTER FILTER REGEN TYPE OF THE INTERLOCK SERIES ALTERNATING ALTERNATING ALTERNATING DEMAND METRIC CLOCK METERED METERED WEEK RECALL IMMEDIATE DELAYED Settings Review On, Off English Francais Deutsch Language Italiano... -
Page 27: Replacing The Media
Replacing the Media NOTICE to maintain the siphon. The bag will retain the resin while the water flows down the drain. Use caution not to allow resin to Ion exchange resin may need to be replaced periodically enter the floor drain. due to physical breakdown caused by chlorine/chloramine disinfectants, or fouling caused by certain metals such as 15. -
Page 28: Replacement Parts - Major System Components
Replacement Parts - Major System Components MAJOR SYSTEM COMPONENTS ITEM NO. ORDERING CODES DESCRIPTION 68103823 K4017-NT VLV 2900/1710 120V NHWBP FOR ALTERNATING & PROGRESSIVE MODELS W/ 18" & LARGER MINERAL TANK 68104397 K4519791-02 ELECTRONIC METER CABLE 35" 68108492 V2003-MCH-02 PVC DRAIN FLOW CONTROL PVC 1" HOUSING F/ 5-10 GPM BUTTONS 68108488 V2003-A-MCH-02 PVC DRAIN FLOW CONTROL PVC 1"... - Page 29 68100706 C1038 FIBERGLASS MINERAL TANK 36X72 ALMOND W/ 6" FLANGE TOP 68100326 A4000 SOFTENING RESIN MEDIA WATTS BRAND HIGH CAPACITY SAC NA FORM 1 CUBIC FOOT PER BAG 68100354 A7005A MEDIA GRAVEL #20 FLINT .06"X.125" 50 LBS PER BAG 68100356 A7006A MEDIA GRAVEL .25"X.125"...
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Page 30: Replacement Parts - Skid & Plumbing Components
R2552I UNISTRUT CLAMP 4" 68107262 R9110-2 VICTAULIC COUPLING 2" 68110104 I1553-VXT VICTAULIC X MNPT 2" NIPPLE PVC SCH 80 CONTACT WATTS SKID WITH E-TRACK TANK SUPPORT RAILS 68103049 I1910-2 BALL VALVE 2" SLIP XSLIP 68103050 I1910-3 BALL VALVE 3" SLIP XSLIP 68103051 I1910-4 BALL VALVE 4"... -
Page 31: Replacement Parts - 2900 Upper Powerhead
Replacement Parts - 2900 Upper Powerhead 2900 UPPER POWERHEAD ITEM NO. PART NUMBER DESCRIPTION 68104633 K4560410-NT UPPER POWERHEAD F/2900S 24V NXT2 W/ POWER SUPPLY, NO TIMER 68104575 K4560219-02 COVER FOR 2750 & 2900 UPPER POWER HEAD... -
Page 32: Replacement Parts - Nxt2 Controller Assembly
NXT2 Controller Assembly NXT2 CONTROLLER ASSEMBLY ITEM NO. PART NUMBER DESCRIPTION 68104777 K4562115 CONTROLLER ASSEMBLY NXT2... -
Page 33: Nxt To Nxt2 Conversion Kit
NXT to NXT2 Conversion Kit NXT TO NXT2 CONVERSION KIT ITEM NO. PART NUMBER DESCRIPTION 68104778 K4562121-01 CONTROLLER ASSY CONV KIT NXT TO NXT2 W/ 24V US POWER SUPPLY... -
Page 34: Replacement Parts - 2900 Lower Powerhead
Replacement Parts - 2900 Lower Powerhead 2900 LOWER POWERHEAD ITEM NO. PART NUMBER DESCRIPTION 68104635 K4560411-NT LOWER POWERHEAD F/ 2900S 24V NTXT2, NO COVER 68104574 K4560217-02 COVER FOR 2900 LOWER POWER HEAD ENVIRO... -
Page 35: Replacement Parts - 2900S Control Valve Body
Replacement Parts - 2900S Control Valve Body 2900S DOWNFLOW CONTROL VALVE BODY ASSEMBLY ITEM NO. ORDERING CODES DESCRIPTION VALVE BODY 2900S MACHINED, NPT U.S. TAP 68104729 K4561530 SEAL & SPACER KIT F/ 2900S UPPER 68104731 K4561540 PISTON ASSEMBLY DOWNFLOW F/ 2900S UPPER 68104546 K4560128 SEAL &... -
Page 36: Replacement Parts - 1700 Brine System
Replacement Parts - 1700 Brine System 1700 INJECTOR & BRINE VALVE ASSEMBLY ITEM NO. PART NUMBER DESCRIPTION 68104614 K4560381 PART 1700 INJECTOR ASSY .5 SPEC INJECTOR 68104209 K4514801-3CY INJECTOR NOZZLE #3C YELLOW 68104210 K4514801-4CG INJECTOR NOZZLE #4C GREEN 68104211 K4514801-5CW INJECTOR NOZZLE #5C WHITE 68104212 K4514801-6R INJECTOR NOZZLE #6C RED 68104213... -
Page 37: Replacement Parts - 1710 Brine System
Replacement Parts - 1710 Brine System 1710 BRINE VALVE ASSEMBLY ITEM NO. PART NUMBER DESCRIPTION 68104658 K4560605-20 BRINE VALVE 1710 F/2750 2900S VALVES W/ 2.0 GPM FLOW CONTROLLER 68104109 K4512085 FLOW CONTROL WASHER 1.2 GPM 68104110 K4512086 FLOW CONTROL WASHER 1.5 GPM 68104111 K4512087 FLOW CONTROL WASHER 2.0 GPM 68104112... -
Page 38: Replacement Parts - 2" Stainless Steel Electronic Meter
Replacement Parts - 2" Stainless Steel Mech/Electronic Meter 2 INCH STAINLESS STEEL METER ASSY ITEM NO. PART NUMBER DESCRIPTION 68104756 K4561934-10 METER ASSEMBLY COMPLETE 2" STAINLESS STEEL MECH/ELEC 68104199 K4514716 METER DOME PLASTIC FOR 2" METER W/ O-RING MECH/ELEC... -
Page 39: Troubleshooting
Troubleshooting Problem Cause Correction Water conditioner Electrical service to unit has been Assure permanent electrical service (check circuit breaker, GFCI, fails to regenerate interrupted fuse, plug, pull chain, or switch) Controller is defective Replace controller Power failure Reset time of day Softener delivers By-pass valve is open Close by-pass valve... - Page 40 Push correct system settings in Master Settings System Type Mismatch not match on Network Microcontroller Error Calibration or manufacturing test was Contact your Watts representative not performed 100 Days Without Regen 100 Days have expired without a regeneration Trigger a manual regeneration...
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Page 41: Water Softener Flow Diagrams
Water Softener Flow Diagrams - Down Flow Brining 1 Service Position 4 Slow Rinse Position 5 Rapid Rinse Position 2 Backwash Position 3 Brine Position 6 Brine Tank Refill Position... - Page 42 Water Softener Flow Diagrams - Up Flow Brining 1 Service Position 4 Backwash Position 2 Brine Position 5 Rapid Rinse Position 3 Slow Rinse Position 6 Brine Tank Fill Position...
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Page 43: Flow Data And Injector Draw Rates - Down Flow
Flow Data and Injector Draw Rates - Down Flow... -
Page 44: Injector Nozzle And Throat Chart For 1700 Brine Systems
AND FITNESS FOR A PARTICULAR PURPOSE, ARE LIMITED IN DURATION TO ONE YEAR FROM THE DATE OF ORIGINAL SHIPMENT. Watts Regulator Co. USA: T: (800) 659-8400 • F: (800) 659-8402 • N. Andover, MA 01845 • Watts.com Canada: T: (888) 208-8927 • F: (905) 481-2316 • Burlington, ON L7L 5H7 • Watts.ca Latin America: T: (52) 55-4122-0138 •...
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