Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Troubleshooting
Related Manuals for Anthony Liftgates ALB-1500
Summary of Contents for Anthony Liftgates ALB-1500
-
Page 3: Table Of Contents
Contents 1. General Information Section ............6 1.1 Introduction . - Page 4 11. Limited Warranty ............. . 39 11.1 Limited Warranty .
- Page 5 Please record the serial number, model number, and depend on the proper installation of the liftgate. Read date of installation for easy reference when contacting and understand the contents of these instructions before Anthony Liftgates with questions. proceeding! Serial Number Information Important! Serial No.
-
Page 6: General Information Section
1. General Information Section Introduction Installation Recommendations Congratulations on selecting an Anthony Liftgates ALB Our liftgates should only be installed by skilled people liftgate. Our liftgates are the fi nest available on the with the knowledge to understand the installation market today. -
Page 7: Safety Section
Anthony Liftgates are used, you must This manual contains DANGERS, SAFETY satisfy yourself that they are safe for you and for others. - Page 8 CAUTION DANGER To prevent serious bodily injury, Anthony Liftgates recommends not riding the keep sparks, lighted matches, liftgate, however, if the delivery operation and open flames away from the requires it, make sure your footing is stable top of the battery, because battery gas can explode.
-
Page 9: Safety Icons Nomenclature
Safety Icons Nomenclature Fall hazard This manual and the equipment has numerous safety icons. These safety icons provide important Crush hazard (foot) operating instructions which alert you to potential personal injury hazards. 2.4.1 Personal Protection/Important Information Read the manual Use proper tools Use two people when lifting heavy objects Weight rating Eye protection... -
Page 10: Nomenclature
3. Nomenclature ALI-00111 Power Unit Nomenclature. Item Description Breather Tube ALI-00084 Hydraulic Cylinder (attached to H-Frame and moving Platform nomenclature. post) Control Switch (located on curbside H-Frame) Control Switch Wiring Item Description Electric Motor H-Frame Motor Start Solenoid Hydraulic Pump & Reservoir Adjustable Relief Valve (factory preset) Hydraulic Housing Cover Hydraulic Pump... -
Page 11: General Information
If any deviation is deemed necessary, written permission must first be obtained from Anthony Liftgates. Safety decals provide a vital role in helping reduce injury and/or death. To ensure the greatest level of safety, all... -
Page 12: Installation Section
5. Installation Section Item Part Number Description Qty. Unpacking A-135087 Strap Washer Make sure the complete package is received. The liftgate A-132085 1/2-13 x 1” Hex Head Cap Screw is packaged on one pallet. A-150065 1/2” Flat Washer A-150074 1/2” Lock Washer ATU159 3/8-16 x 1”... -
Page 13: Prior To Installation
7. Refer to the illustration and chart below to make sure there is enough clearance to properly install the liftgate. Liftgate Dimensions Model ALB-1500 ALB-1500-G 61-3/4 52-1/2 26-1/4 19-1/2 36-3/4... - Page 14 6. Drill two holes through the lens and the lip using 9. Position the liftgate so the mounting lip of the liftgate a #32 (0.116”) drill, to accept the #8 self tapping is resting on the truck bed and is as far forward as screws.
- Page 15 11. Check that the liftgate is as far forward as possible 12. Insert five 3/8” x 1” carriage bolts through the square and centered. Drill 3/8” clearance holes in the truck holes and bolt the mounting lip of the liftgate to the bed using the square holes in the liftgate mounting truck bed using flat washers, lock washers, and bolts lip as a guide.
- Page 16 14. Position the liftgate so the lower support bracket is 17. Install the mounting straps and strap washers to the flush to the bed. liftgate post using 1/2-13 x 1” bolts. Do not tighten the bolts yet. 15. Using the holes in the lower support bracket as a guide, drill 3/8”...
- Page 17 19. Bolt the four rubber bumpers to the corners of the 21. Install the 200 Amp fuse assembly within 30” of deck using 5/16-18 x 1” bolts. the truck battery, and in a location that is easily accessible for fuse replacement. Leave enough slack in the cable to connect it to the positive (+) post of the battery.
- Page 18 To prevent unauthorized use, use “6.7 Cut-Off Switch Connection Option” on page 26. WARNING Anthony Liftgates strongly recommends the installation of a power cut-off solenoid (“6.6 Cut-Off Solenoid Connection Option” on page 26) or cab cut-off switch (“6.7 Cut-Off Switch 27.
- Page 19 31. Complete the items in the Final Inspection Checklist. Refer to “8. Final Inspection Checklist” on page WARNING Anthony Liftgates strongly recommends the installation of a power cut-off solenoid (“6.6 Cut-Off Solenoid Connection Option” on page 26) or cab cut-off switch (“6.7 Cut-Off Switch CAUTION Connection Option”...
-
Page 20: Liftgate Wiring Diagram
Liftgate Wiring Diagram Anthony Lifgtates, Inc. L-501 Models www.anthonyliftgates.com 800-482-0003... -
Page 21: Mounting To A Utility Body
Mounting to a Utility Body 1. Remove the tailgate and all hardware that will interfere with the placement and mounting of the liftgate. The Utility Body Mounting Hardware Package A-135161 is liftgate footprint must be clear of the tailgate, hinges, required. - Page 22 Utility Body Mounting Bracket Backers 3. Push the liftgate into the truck bed and assure the liftgate is resting on the truck floor and the posts are ALI-00100 against the utility body. Make sure the mounting brackets are snug to the inside of the body walls. If Liftgate mounting diagram.
-
Page 23: Optional Component Installation
6. Optional Component Installation Taillights Folding Step The optional taillight kit mounts to the inside of the liftgate 1. The optional folding step kit contains the step, posts. mounting bolts, lock washers, and flat washers.. 2. Bolt the step to the threaded mounting holes provided Attach the taillight housing with the 5/16-18 x 1”... -
Page 24: Cable Lug Installation
4. When using the optional taillight kit, install the license Cable Lug Installation plate lights (1) in the provided holes in the left taillight 1. Strip insulation one inch back from the end of the housing. Bolt the license plate bracket (2) to the left cable to expose the copper wire. -
Page 25: Clip Or Tie Wrap Installation Method
6.4.1 Clip or Tie Wrap Installation Method CAUTION Fasten the power cable to the truck body. Locate one Using the direct battery wiring connection is not fastener (battery side) within three inches of the end of recommended because it does not remove power to the the fuse assembly. -
Page 26: Cut-Off Solenoid Connection Option
Tip: Do not apply undercoating to the fuse holder or Fuse Box On/Off the power cable near the fuse holder to ensure Toggle Switch easy removal of the rubber boot seals if the fuse needs to be replaced. For fuse replacement, see Ground Vehicle the instructions in the Maintenance section of this... -
Page 27: Decals
For a complete part number list of the decals used on the liftgate, refer to”12.7 Decals” on page 46. For replacement decals contact: 1. ATU-146 Anthony Liftgates, Inc. 1037 West Howard Street Pontiac, Illinois 61764 (815) 842-3383 or 800-482-0003 www.anthonyliftgates.com Customer installed decals. - Page 28 2. A-135090 4. Q-003013 5. A-150601 3. A-131015 Anthony Lifgtates, Inc. L-501 Models www.anthonyliftgates.com 800-482-0003...
- Page 29 6. AR-18-76 A-131066 05/2010 ALI-00112 7. A-131036 L-501 Models Anthony Lifgtates, Inc. 800-482-0003 www.anthonyliftgates.com...
-
Page 30: Final Inspection Checklist
8. Final Inspection Checklist Install cover on power unit box. Make sure it is WARNING properly secured. Do not use the liftgate if any of the items in the Operate the liftgate through its entire operational cycle Final Inspection Checklist are not checked and (Up, Down) several times. -
Page 31: Operation Section
fl at surface. Keep all decals in place and legible and retain the owners manual with the vehicle or all Warranties are Anthony Liftgates recommends not riding the liftgate. void. However, if the delivery operation requires it, make sure your footing is stable before raising or lowering, ... -
Page 32: Operating Instructions
Operating Instructions 4. To close the gate, press the Raise/Lower toggle switch up to raise the platform to bed height. 1. On the curbside of the liftgate, lift the latch handle to 5. Fold the ramp closed, then fold the platform to the disengage the latch from the pin. -
Page 33: Maintenance Section
10. Maintenance Section 10.1 Monthly Inspection 10.2 Maintenance and Troubleshooting All Anthony Liftgates are “Service-Free” which means Procedures they have lubrication-free bushings at the major pivot 10.2.1 Replacing the Fuse points. 1. Make sure the liftgate operates freely and smoothly... -
Page 34: Checking Motor Start Solenoid And Power Cut-Off Solenoid
10.2.2 Checking Motor Start Solenoid and Power 10.2.4 Checking Cylinder Piston Seals Cut-off Solenoid (drifting - caused by seal leakage) A-1054 Piston rod seals (1) and packing gland nut and seals (2). 1. Completely raise the liftgate and hold the switch in the “UP”... -
Page 35: Checking Control Switch Fuse
10.2.6 Checking Control Switch Fuse If the control switch is not operating the liftgate, check the in-line fuse located on the control cable inside the power unit box. L-501 Models Anthony Lifgtates, Inc. 800-482-0003 www.anthonyliftgates.com... -
Page 36: Troubleshooting Chart
10.3 Troubleshooting Chart Problem Possible Causes Possible Solution Motor does not run when Cut-off switch. Turn switch to ON position. control switch is activated. Dead battery. Make sure battery is fully charged. Check for loose or corroded battery connections. Replace or recharge battery. Circuit protection (fuse or breaker). - Page 37 Problem Possible Causes Possible Solution Foaming hydraulic oil. Air in the hydraulic hose(s). Check oil level in reservoir. “10.1 Monthly Inspection” on page 33. Broken or loose fluid return tube. Check the oil reservoir and make sure the return tube is below the oil level.
-
Page 38: Inspection Record
10.4 Inspection Record Anthony LIftgates, Inc. ALB Liftgate Inspection Record Date of Inspection Notes, observations, maintenance performed, etc. Anthony Lifgtates, Inc. L-501 Models www.anthonyliftgates.com 800-482-0003... -
Page 39: Limited Warranty
11. Limited Warranty Anthony Liftgates, Inc. is not responsible or liable for 11.1 Limited Warranty loss of time, cost, labor, material, profi ts, direct or indirect damages caused by failed components, whether due to ALB - 2 yr Mechanical/Electric/Hydraulic rights arising under purchase, order, contract of sale or independently thereof, and whether or not such claim is Thank you for purchasing an Anthony liftgate. -
Page 40: Parts Section
12. Parts Section 12.1 Locking Mechanism Assembly Parts ALI-00092 Item Part No. Description Qty. A-135020 H-Frame A-135008 Lock Arm A-135011 Lock Link A-132056 Teflon Washer 1/2” Dia. x 3/4” Long Shoulder A-132057 Bolt, 3/8-16 Thread 2064 3/8-16 Lock Nut A-132058 Extension Spring A-132059 3/8-16 x 1/2”... -
Page 41: Lifting Mechanism Assembly Parts
12.2 Lifting Mechanism Assembly Parts ALI-00093 Item Part No. Description Qty. Item Part No. Description Qty. A-135020 H-Frame A-150060 Snap Ring 1” Shaft A-135083-L LH Moving Post (shown) ATU359 1/4-20 Lock Nut A-135083-R RH Moving Post ATU358 1/4-20 x 2” Cap Screw A-135016 Cylinder Link Arm A-132031... -
Page 42: Linkage Assembly Parts
12.3 Linkage Assembly Parts ALI-00094 Item Part No. Description Qty. A-135025-R RH Moving Post (shown) A-135025-L LH Moving Post A-135039 Platform A-135050 Platform Foldover A-135060 Platform Long Link A-135061 Platform Short Link A-135062 Weldment Linkage Pivot Pin A-135063 Linkage Pivot Pin A-135064 Foldover Pivot Pin A-132060... -
Page 43: Platform Assembly Parts
12.4 Platform Assembly Parts ALI-00095 Item Part No. Description Qty. A-135039 Platform A-135126 Platform - Aluminum A-135050 Platform Foldover A-135140 Platform Foldover - Aluminum A-135070 Rear Platform A-135024 1/2-13 Lock Nut Shoulder Screw, 5/8” Dia. x A-132063 1/2-13 A-132069 Rubber Bumper 6608 5/16-18 x 1”... -
Page 44: Hydraulic Components
12.5 Hydraulic Components ALI-00113 Item Part No. Description Qty. ATU125 Breather Line (60”) A-130162 Barbed Fitting A-130050 Pump & Reservoir A-130134 Hydraulic Hose (53”) A-130154 Branch Tee A-130036 Barbed Tee A-130104 Flow Control Valve A-130240 Cylinder Anthony Lifgtates, Inc. L-501 Models www.anthonyliftgates.com 800-482-0003... -
Page 45: Liftgate Mounting Parts
12.6 Liftgate Mounting Parts Item Part No. Description Qty. Item Part No. Description Qty. A-150218 Reinforcement Plate 2054 3/8” Lock Washer A-150127-R Lower Support Bracket - RH P162 3/8” Hex Nut A-150127-L Lower Support Bracket - LH A-133073 Ground Cable A-135296 Mounting Strap - RH A-133008... -
Page 46: Decals
12.7 Decals ALB Liftgate Safety Decals Item Part No. Description Qty. Remarks ATU-146 Stand Clear - Do Not Ride on Lift A-135090 Operating Instructions A-131015 1500 lb. Maximum Capacity Q-003013 Urgent Warning - Elevating Gate Instructions A-150601 Made in USA AR-18-76 Caution: Pinchpoint A-131036... - Page 47 3. A-131015 5. A-150601 4. Q-003013 AR-18-76 A-131066 05/2010 ALI-00112 7. A-131036 L-501 Models Anthony Lifgtates, Inc. 800-482-0003 www.anthonyliftgates.com...
- Page 48 Notes Anthony Lifgtates, Inc. L-501 Models www.anthonyliftgates.com 800-482-0003...
- Page 49 Notes L-501 Models Anthony Lifgtates, Inc. 800-482-0003 www.anthonyliftgates.com...
- Page 50 Notes Anthony Lifgtates, Inc. L-501 Models www.anthonyliftgates.com 800-482-0003...
Need help?
Do you have a question about the ALB-1500 and is the answer not in the manual?
Questions and answers