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Anthony Liftgates ETU-20-44 Installation Manual

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Download this manual See also: Maintenance Manual, Parts Book
ETU
INSTALLATION MANUAL
MODELS
ETU-20-44
ETU-25-50
For Serial Number 123751 and Greater
MADE IN THE USA
Quality, Reliability, Customer Service

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Summary of Contents for Anthony Liftgates ETU-20-44

  • Page 1 INSTALLATION MANUAL MODELS ETU-20-44 ETU-25-50 For Serial Number 123751 and Greater MADE IN THE USA Quality, Reliability, Customer Service...

  • Page 3: Table Of Contents

    6. Lifting Fixture ......27 ETU Installation Anthony Liftgates, Inc. 800-482-0003 www.anthonyliftgates.com...

  • Page 4: General Information

    1. General Information 1.1 Introduction 1.3 State and Federal Regulations 1.3.1 Brakes Congratulations on selecting an Anthony Liftgates TuckUnder™ liftgate. When installed, the operation or WARNING weight of this liftgate must not All Anthony tuckunder model liftgates are factory alter...

  • Page 5: If Installation Help Is Required

    COULD result in death or serious injury. Anthony Liftgates cannot anticipate every possible circumstance that might involve a potential hazard. The Indicates a potentially hazardous CAUTION situation which, if not avoided, on the product itself is, therefore, not all-inclusive.

  • Page 6: Safety Icons Nomenclature

    • A hard hat. • Protective shoes with slip resistant soles. • Protective goggles, glasses, or face shield. • Protective clothing. Anthony Liftgates, Inc. ETU Installation www.anthonyliftgates.com 800-482-0003...

  • Page 7: Equipment / Tools / Parts

    Anthony Liftgates will not platform. Always stand away from the edge. When on accept responsibility for damages as a result of using the ground, always stand clear of the liftgate when it unapproved parts.

  • Page 8: Welding Or Grinding Stainless Steel

    Gusset Pump Box Lift Frame Flip-over Platform Section Adapter Frame Curbside Tube Dock Bumper Corner Cap Radius Arm Tubular Bumper Attachment Brackets Rubber Main Platform Section Dock Bumper Tubular Bumper Attachment (Optional) (Optional) Anthony Liftgates, Inc. ETU Installation www.anthonyliftgates.com 800-482-0003...
  • Page 9 Power Up (Raising Valve) Reservoir Cartridge and Solenoid Breather Fill Port and Tube Breather Control Box Wiring Control Switch Power Up High-Pressure Hydraulic Hose Cylinder Power Cord with Amp Fuse Flow Control Valve ETU Installation Anthony Liftgates, Inc. 800-482-0003 www.anthonyliftgates.com...

  • Page 10: Installation

    36” - 41” 15-3/4” 29” ETU-25-50 38” min. 56” max. 42” - 49” 19” 24-1/4” 50” - 51” 20” 23-3/4” 52” - 53” 21” 23-1/4” 54” - 55” 22” 22-5/8” 56” - 57” 23” 22-1/2” Anthony Liftgates, Inc. ETU Installation www.anthonyliftgates.com 800-482-0003...

  • Page 11: Installation

    In some cases, related installation parts are located on the shipping pallet, or are shipped separately. Some parts are located inside the pump box. ETU Installation Anthony Liftgates, Inc. 800-482-0003 www.anthonyliftgates.com...

  • Page 12: Installing The Floor Extension

    Simply measure 20 inches from the rear edge of the truck body frame to the long sill. Make a mark on the long sill and either add or remove material from the frame. Anthony Liftgates, Inc. ETU Installation www.anthonyliftgates.com 800-482-0003...
  • Page 13 CAUTION enough to hold the weight of the floor extension (up to 300 lbs.) until the final welds are completed. Insufficient welds may not hold the floor extension, resulting in possible bodily harm. ETU Installation Anthony Liftgates, Inc. 800-482-0003 www.anthonyliftgates.com...
  • Page 14 10. Position and weld the bumper gusset between the two gusset plates. The bumper gusset can be 7. Weld both sides of the floor extension gussets. reduced in length depending on the truck body configuration. Anthony Liftgates, Inc. ETU Installation www.anthonyliftgates.com 800-482-0003...

  • Page 15: Positioning The Liftgate

    3. Adjust the chains/strap until the liftgate is almost parallel with the ground. 4.4.4 Attaching Liftgate to Truck Frame 1. Raise and position the liftgate against the floor extension. ETU Installation Anthony Liftgates, Inc. 800-482-0003 www.anthonyliftgates.com...
  • Page 16 Connect the black (–) cable to a ground on the notch is facing the back of the truck, as shown. pump box. 9” MIN Anthony Liftgates, Inc. ETU Installation www.anthonyliftgates.com 800-482-0003...
  • Page 17 The rear edge should also contact the ground. If the front edge does not 12. Remove the spacing guide from the lift cylinder. touch the ground, refer to the next step. ETU Installation Anthony Liftgates, Inc. 800-482-0003 www.anthonyliftgates.com...

  • Page 18: Adjust The Wheel Arm

    19. With the platform on the ground, finish welding the mounting plates to the truck frame and adapter frame tube. Use a continuous weld around all sides of the adapter frame tube and on both sides of the mounting plates. Anthony Liftgates, Inc. ETU Installation www.anthonyliftgates.com 800-482-0003...

  • Page 19: Mounting Control Switch And Routing The Power Cable

    1. Yellow solenoid wire to green control cable wire. 2. Black 10 Amp fuse wire to black control cable wire. 3. Red motor start solenoid wire to white control cable wire. ETU Installation Anthony Liftgates, Inc. 800-482-0003 www.anthonyliftgates.com...
  • Page 20 8. If desired, install an optional cut-off switch. 10. Mount the fuse in a location that accessible should the fuse require replacement. Anthony Liftgates strongly WARNING 11. Route the short, section of the cable into the battery recommends the installa-...

  • Page 21: Installing Dot Lighting, Decals, And Any Components Not Part Of Liftgate

    State and Federal standards in your area. The installer must make sure that guards are installed, if necessary, to fulfill these standards. Consult each truck manufacturer’s recommendations for compliance. ETU Installation Anthony Liftgates, Inc. 800-482-0003 www.anthonyliftgates.com...

  • Page 22: Cut-Off Switch

    Installing this switch will help to prevent accidental or unauthorized use of the liftgate. Follow the installation directions on the installation instruction sheet that comes with the kit. Cut-Off Switch Mounted in Cab of Truck. Anthony Liftgates, Inc. ETU Installation www.anthonyliftgates.com 800-482-0003...

  • Page 23: Final Inspection Checklist

    INSTRUCTIONS factory-installed pivot pins. items are checked and verified. If you have any questions, contact Anthony Liftgates. Operate the liftgate through its entire operational cycle leaking. (Up, Down, Fold In, Fold Out) several times. Make...

  • Page 24: Decals

    Do not allow body parts to contact moving components. • Ensure footing is stable and stand away from edge • A-131028 before raising or lowering platform. Owner/operators must properly maintain liftgate. • A-131115 Anthony Liftgates, Inc. ETU Installation www.anthonyliftgates.com 800-482-0003...
  • Page 25 Do not put a higher rated decal on a liftgate with a lower capacity; this could result in liftgate damage or possibly personal injury. ETU Installation Anthony Liftgates, Inc. 800-482-0003 www.anthonyliftgates.com...
  • Page 26 A-150601 7 — A-131147 8 — A-131148 9 — A-131133 This hydraulic reservoir is filled with Kendall Glacial Blu hydraulic fluid. Use ONLY the same or equivalent fluid. A-131133 10 — A-131028 A-131028 Anthony Liftgates, Inc. ETU Installation www.anthonyliftgates.com 800-482-0003...

  • Page 27: Lifting Fixture

    Failure to use the proper materials or material thickness can result in severe injury or death. 32” 3” 1 1/2” 36” 9 1/2” 8” 12” 3” 18” 4” ETU Installation Anthony Liftgates, Inc. 800-482-0003 www.anthonyliftgates.com...
  • Page 28 7.2.3 Welding Parameters Amperage (Amp) Wire [Wire Feed Speed (ipm)] Voltage Diameter Flat Vertical & Overhead (inches) 130-200 [250-425] 120-160 [225-300] .045 24-28 180-250 [150-250] 180-220 [150-200] .062 25-30 Anthony Liftgates, Inc. ETU Installation www.anthonyliftgates.com 800-482-0003...
  • Page 29 Notes ETU Installation Anthony Liftgates, Inc. 800-482-0003 www.anthonyliftgates.com...
  • Page 30 Notes Anthony Liftgates, Inc. ETU Installation www.anthonyliftgates.com 800-482-0003...
  • Page 32 ANTHONY LIFTGATES, INC. 1037 W. HOWARD ST. • P.O. BOX 615 PONTIAC, IL 61764-0615 PH: 815-842-3383 FAX: 815-844-3612 TOLL FREE: 800-482-0003 WWW.ANTHONYLIFTGATES.COm Form No. L-901-IM (02-19) Este manual en español también está disponsible en nuestro sitio Web.

This manual is also suitable for:

Etu-25-50

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