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Instructions for Installing ProSense
Twin Alternating Water Softening Systems
Service Manual
TABLE OF CONTENTS
JOB SPECIFICATION SHEET ...............................................1
EQUIPMENT CONFIGURATION ...........................................1
SAFETY INFORMATION ........................................................2
HOW TO USE THIS MANUAL ...............................................2
GENERAL AND COMMERCIAL INSTALLATION
INSTRUCTIONS .....................................................................2
CONTROLLER FEATURES ...................................................4
OPERATION ...........................................................................5
PROGRAMMING MODE ........................................................6
WIRING DIAGRAMS ..............................................................12
POWERHEAD ASSEMBLY ....................................................13
ProSense CONTROL VALVE ASSEMBLY .............................14
ProSense SECOND TANK ASSEMBLY .................................15
3/4" METER ASSEMBLY ........................................................16
1" METER ASSEMBLY ...........................................................17
ProSense BYPASS VALVE ASSEMBLY .................................18
BYPASS VALVE ASSEMBLY .................................................19
PROBE KIT ............................................................................20
TROUBLESHOOTING ...........................................................21
ProSense METER FLOW DATA .............................................23
(1600 SERIES INJECTORS) ..................................................24
ProSense CONTROL DIMENSIONS .....................................25
WATER CONDITIONER FLOW DIAGRAMS .........................26
SERVICE ASSEMBLIES ........................................................28
JOB SPECIFICATION SHEET
Job No: ___________________________________________
Model No: _________________________________________
Water Test: _________________________________________
Capacity Per Unit: ___________________________________
Mineral Tank
Size: ____________ Diameter: __________ Height: _________
Brine Tank Size and Salt Setting per Regeneration: _________
ProSense Control Valve Specifications:
1. Timer Gallon Setting:________________________ Gallons
2. Regeneration Program Setting:
a. Brine and Slow Rinse: _____________________Minutes
b. Backwash: ______________________________Minutes
c. Rapid Rinse: _____________________________Minutes
d. Brine Tank Refill: _________________________Minutes
3. Drain Line Flow Control: _______________________ gpm
4. Brine Refill Rate: _____________________________ gpm
5. Injector Size: ____________________________________
EQUIPMENT CONFIGURATION
ProSense Water Softener Configuration
IOM-WQ-PROSENSE
Figure 1
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Summary of Contents for Watts IOM-WQ-PROSENSE
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Page 1: Table Of Contents
IOM-WQ-PROSENSE Instructions for Installing ProSense Twin Alternating Water Softening Systems Service Manual TABLE OF CONTENTS JOB SPECIFICATION SHEET JOB SPECIFICATION SHEET ..........1 Job No: ___________________________________________ EQUIPMENT CONFIGURATION ...........1 Model No: _________________________________________ SAFETY INFORMATION ............2 Water Test: _________________________________________ HOW TO USE THIS MANUAL ..........2... -
Page 2: Safety Information
SAFETY INFORMATION HOW TO USE THIS MANUAL This water conditioner’s control valve conforms to UL/CE This installation manual is designed to guide the installer Standards. Generic valves were tested and certified for through the process of installing and starting up water compliance as verified by the agency listing. -
Page 3: Instructions
14. Plug the system back into the electrical outlet and manually strongly recommended. Dow Corning® Silicone cycle it through the remaining regeneration steps until it Compound (available from Watts), is recommended arrives in the service position. for best possible results. Dow Corning® 7 Release 15. -
Page 4: Controller Features
CONTROLLER FEATURES Display Icons & Cursors WE TH FR SA DAYS SU MO TU Time/Day Regeneration Time Salt Amount x100 Capacity Hardness Lbs/ft 16. These cursors appear next to the item that is currently NOTE: In normal operation and during programming, only displayed. -
Page 5: Placing Water Conditioning System Into Operation
CONTROLLER FEATURES continued Keypad - Buttons Power-up The Controller Plug the transformer into a non-switched outlet. The display will show 9100. If this is the first time the control is powered up the display will show "_.__" if the product is for USA otherwise it will show "___". -
Page 6: Programming Mode
PROGRAMMING MODE Level I Programming - ProSense Screen Buttons to Description Range Press SU MO TU WE TH FR SA DAYS Time/Day Cubic feet: eet: 0.75 Cubic f Regeneration Time then Resin olume olume Salt Amount Select correct resin volume olume Select correct resin v press... - Page 7 PROGRAMMING MODE continued In Service Display • Resin Volume Setting: Set to match the volume (cubic feet) of resin in the mineral tank. SU MO TU WE TH FR SA DAYS • Time of Day: Includes PM indicatior. Can be set to display Time &...
- Page 8 PROGRAMMING MODE continued Level II Programming - P Values Level II Programming parameters can be adjusted to fine-tune the conditioner's operation. The parameters are accessible by pressing and holding the UP and DOWN buttons until the controller displays a "P" value. NOTE: The controller must be in the home position to change settings.
- Page 9 PROGRAMMING MODE continued Level III Cycle Programming - C Values Several Level III program parameters can be adjusted to fine-tune valve operation for non-standard applications. Typically these parameters will not need to be adjusted as the default settings accommodate most applications. Contact your Water Treatment Professional before attempting any programming.
- Page 10 PROGRAMMING MODE continued Level IV Viewing History - H Values Historical information can be viewed by pressing the SET and DOWN buttons simultaneously, with the ProSense controller in the home position. Release both buttons when the controller displays an “H” value. Press the UP or DOWN buttons to navigate to each setting.
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Page 11: Disinfection Of Water Conditioning Systems
DISINFECTION OF WATER CONDITIONING SYSTEMS The materials of construction in the modern water conditioning system will not support bacterial growth, nor will these materials contaminate a water supply. During normal use, a conditioner may become fouled with organic matter, or in some cases with bacteria from the water supply. -
Page 12: Wiring Diagrams
WIRING DIAGRAMS Connecting the ProSense Twin Alternating or Parallel Controller The twin sensor and extension cables are used for twin unit parallel and alternating applications. Four standard connections are required for operation; the power transformer, the flow sensor, motor/optical sensor, and the connection between tank 1 and tank 2 controls. -
Page 13: Powerhead Assembly
POWERHEAD ASSEMBLY Item No. Part No. Description Item No. Part No. Description 1 ....1 ..15131 ....Backplate, 9000 17 ....2 ..10340 ....Washer, Lock #4, Zinc 2 ....2 ..18728 ....Nut, Clip, #8-32 18 ....1 ..16433 ....Switch, Micro Low DB 3 ....1 .. -
Page 14: Prosense Control Valve Assembly
ProSense CONTROL VALVE ASSEMBLY Item No. Part No. Description Item No. Part No. Description 27 ....1 ..15348 ....O-ring, -563 1 ....1 ..40688 ....Valve Body Assy, ProSense 28 ....1 ..13173 ....Retainer, DLFC Button 2 ....16 ..13242 ....Seal, 5600 29 ....1 .. -
Page 15: Prosense Second Tank Assembly
ProSense SECOND TANK ASSEMBLY Item No. Part No. Description 1 ....4 ..40678 ....Ring, ProSense, Yoke Retainer 2 ....4 ..13287 ....O-ring, -123 3 ....1 ..14865 ....Adapter Assy, 2nd Tank, ProSense 4 ....1 ..19054 ....O-ring, -124 5 ....1 ..40538 ....Retainer, 32mm, O-ring Dist, 7000 6 ....1 .. -
Page 16: 3/4" Meter Assembly
3/4" METER ASSEMBLY Item No. Part No. Description 1 ....1 ..14613 ....Flow Straightener 2 ....4 ..12473 ....Screw, Hex Wsh, 10-24 x 5/8 3 ....1 ..14038 ....Meter Cap Assy 4 ....1 ..13847 ....O-ring, -137, Std/560CD, Meter 5 ....1 ..13509 ....Impeller, Meter 6 ....4 .. -
Page 17: 1" Meter Assembly
1" METER ASSEMBLY Item No. Part No. Description 1 ....4 ..12112 ....Screw, Hex Hd Mach 10-24 x 1/2 2 ....1 ..15218 ....Meter Cap Assy 1 ..15237 ....Meter Cap Assy, EXT 3 ....1 ..13847 ....O-ring, -137, STD/560CD, Meter 4 .... -
Page 18: Prosense Bypass Valve Assembly
BYPASS VALVE ASSEMBLY Item No. Part No. Description 1 ....1 ..17290 ....By-Pass Body, 3/4” 1 ..17290NP ...By-Pass Body, 3/4” NP, 5600 1 ..13399 ....By-Pass Body, 1” 1 ..13399NP ...By-Pass Body, 1” NP 2 ....1 ..14105 ....Seal, By-Pass, 560CD 3 ....1 .. -
Page 19: Bypass Valve Assembly
BYPASS VALVE ASSEMBLY Item No. Part No. Description 1 ....2 ..13305 ....O-ring, -119 2 ....2 ..13255 ....Clip, Mounting 3 ....2 ..13314 ....Screw, Slot Ind Hex, 8-18 x .60 4A .....1 ..18706 ....Yoke, 1”, NPT, Plastic 1 ..18706-02 ...Yoke, 3/4”, NPT, Plastic 4B .....1 .. -
Page 20: Probe Kit
PROBE KIT Item No. Part No. Description 1 ....1 ..30212618 ..Probe/Cable/Clips Kit... -
Page 21: Troubleshooting
TROUBLESHOOTING Problem Cause Correction 1. Water conditioner fails to regenerate. A. Electrical service to unit has been A. Assure permanent electrical service (check fuse, interrupted plug, pull chain, or switch) B. Timer is defective. B. Replace timer. C. Power failure. C. - Page 22 TROUBLESHOOTING continued ProSense Controller Problem Cause Solution ERR 1 is displayed. Program settings have been corrupted. Press any key and reprogram Level I settings. ERR 3 is displayed. Controller on tank 1 does not know the Wait for two minutes for the controller to return to Home position of the camshaft.
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Page 23: Prosense Meter Flow Data
ProSense METER FLOW DATA... -
Page 24: Prosense Injector Flow Data (1600 Series Injectors)
ProSense INJECTOR FLOW DATA (1600 SERIES INJECTORS) -
Page 25: Prosense Control Dimensions
PROSENSE CONTROL VALVE DIMENSIONS... -
Page 26: Water Conditioner Flow Diagrams
WATER CONDITIONER FLOW DIAGRAMS In Service Position Tanks Switching Position (Meter Initiated Regeneration) In Service Position, Tanks Switched Backwash Position Brine Draw Position... - Page 27 WATER CONDITIONER FLOW DIAGRAMS continued Slow Rinse Position Rapid Rinse Position Brine Tank Fill Position...
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Page 28: Service Assemblies
SERVICE ASSEMBLIES Brine Line Flow Controls (ProSense): Piston, Seal & Spacer Kits: 60022-12 ....BLFC, .125 GPM, 5000/5600/9000/ 61785......ProSense Upper Piston Kit ProSense 61786......ProSense Lower Piston Kit 60022-50 ....BLFC, .50 GPM, 5000/5600/9000/ ProSense Second Tank Assemblies (ProSense): 60350......Brine Valve Assy, 9000/ProSense 60425-12 ....Tube Assy, ProSense, 6-12”... - Page 29 SERVICE ASSEMBLIES continued...
- Page 30 LIMITED WARRANTY: Certain Watts products come with a limited warranty from Watts Regulator Co. Other products may have no warranty or are covered by the original manufacturer’s warranty only. For specific product warranty information, please visit www.watts.com or the published literature that comes with your product. Any remedies stated in such warranties are exclusive and are the only remedies for breach of warranty.