Rockwell Automation Allen-Bradley Kinetix MMA-B080 Series Installation Instructions Manual

Rockwell Automation Allen-Bradley Kinetix MMA-B080 Series Installation Instructions Manual

Asynchronous main motors

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Summary of Contents for Rockwell Automation Allen-Bradley Kinetix MMA-B080 Series

  • Page 1: Table Of Contents

    Installation Instructions Original Instructions Kinetix MMA Asynchronous Main Motors Catalog Numbers MMA-B080, MMA-B100, MMA-B132, MMA-B160, MMA-B180, MMA-B225 Topic Page Summary of Changes About the Kinetix MMA Asynchronous Main Motors Catalog Number Explanation Before You Install the Motor Functional Safety Motor Feature Drawings Cable and Connector Descriptions Instructions to Lift Motor Installation...
  • Page 2: Summary Of Changes

    Updated Maintenance and Inspection to include all available maintenance and replacement procedures 43…57 Updated Table 59 to include shock and vibration information Images that are used in this publication are examples and may not be representative of your exact motor. Rockwell Automation Publication MM-IN001B-EN-P - February 2022...
  • Page 3: About The Kinetix Mma Asynchronous Main Motors

    Country Of Origin Fixed 1061259813777 Manufacture Date Variable PRODUCT OF ITALY 1013022 YYYY/MM/DD Rockwell Automation, 1201 S. 2nd St. Milwuakee, WI 53204, USA Serial Number Variable PN-123456 Series Letter Fixed Table 2 - Motor Nameplate Technical Data (Label 2) Label 2...
  • Page 4: Catalog Number Explanation

    Only for shaft heights 160, 180, and 225 Only for shaft height 225 Not available for shaft height 225 Only available for shaft height 80 and 100 IC17 clean-air option cannot come cURus certified Not available for shaft height 80 Rockwell Automation Publication MM-IN001B-EN-P - February 2022...
  • Page 5 Only for shaft heights 160, 180, and 225 Only for shaft height 225 Not available for shaft height 225 Only available for shaft height 80 and 100 IC17 clean-air option cannot come cURus certified Not available for shaft height 80 Rockwell Automation Publication MM-IN001B-EN-P - February 2022...
  • Page 6: Before You Install The Motor

    ATTENTION: You are not permitted to disassemble the mechanical components of the motor; the exceptions are: the blower, shaft seal, and the standard encoder replacement procedures. All other motor maintenance must be performed by a Rockwell Automation authorized service center. Prolong Motor Life Proper installation and motor maintenance can help prolong motor life.
  • Page 7 Your motor requires environmentally sealed connectors and cables as standard equipment. Motor feedback, power, and brake functions all have separate cables and are terminated in the motor terminal box. Rockwell Automation recommends a feedback cable for the Kinetix MMA main motors, but this feedback cable is ordered and shipped separately from the motor.
  • Page 8 See the Knowledgebase article: Kinetix MMA Frequently Asked Questions, for additional information. See also Motor Feedback Connector and Cable on page 13 and the Catalog Number Explanation for additional information. Rockwell Automation Publication MM-IN001B-EN-P - February 2022...
  • Page 9 WARNING: During the operation of the motor, the heaters must be switched off (not powered). Failure to disconnect the space heater before motor power is applied could result in major equipment damage or personal injury. Rockwell Automation Publication MM-IN001B-EN-P - February 2022...
  • Page 10: Functional Safety

    Kinetix MMA main motor to meet all Functional Safety requirements, per the Kinetix Rotary Motion Specifications Technical Data, publication KNX-TD001 and the drives manuals listed in the Additional Resources. See Catalog Number Explanation on page 4 for details about each option. See Table 4 for additional information. Rockwell Automation Publication MM-IN001B-EN-P - February 2022...
  • Page 11 8010701) and Requirements for the evaluation of safe Hiperface motor feedback systems in connection with converts for safe electrical servo drive systems (SICK Document: 8014120). To view the TÜV Rheinland certificate and other product certifications currently available from Rockwell Automation, go to rok.auto/certifications.
  • Page 12: Motor Feature Drawings

    Factory-installed Eye Hooks Flange Shaft Front Grease Fitting Access Panel for Rear Mounting Feet Access Panel Rear grease fitting for the bearing is located behind this panel. Only applicable to shaft height 180 and 225. Rockwell Automation Publication MM-IN001B-EN-P - February 2022...
  • Page 13: Cable And Connector Descriptions

    For PowerFlex 750-series drives, the 2090-CFBM7DF-CFAFxx continuous-flex flying-lead feedback cable is designed to connect directly to the PowerFlex 750-series control board. See PowerFlex 750-Series I/O, Feedback, and Power Option Module Installation Instructions, publication 750-IN111 and Kinetix 2090 Feedback Cable for Kinetix Motors with PowerFlex 750-Series Drives, publication 2090-PC010, for additional information. Rockwell Automation Publication MM-IN001B-EN-P - February 2022...
  • Page 14 EPWR 9V 9V DC encoder power ECOM ECOM ECOM ECOM Encoder power common Thermostat differential signal + Thermostat differential signal - — — — — PT1000 differential signal + PT1000 differential signal - Rockwell Automation Publication MM-IN001B-EN-P - February 2022...
  • Page 15: Instructions To Lift

    Adjust the rigging lengths to compensate for any unequal weight distribution of the load. A hoist or crane, spreader bar, straps, and J-hooks with a lockable clasp capable of supporting the maximum motor weight are recommended. Rockwell Automation Publication MM-IN001B-EN-P - February 2022...
  • Page 16 To determine the total weight of the motor with the brake and the blower, you must add these three columns, based on your motor catalog selections. Unless otherwise indicated, all brake variations for a given character are available for the shaft height groups. See Catalog Number Explanation. Rockwell Automation Publication MM-IN001B-EN-P - February 2022...
  • Page 17: Motor Installation

    ATTENTION: The blower screws cause a height differential between the motor and a repositioned blower. When repositioning the blower to the left or right, you may need to add a shim under the motor and level it. Rockwell Automation Publication MM-IN001B-EN-P - February 2022...
  • Page 18 C1, C2, C3, C4 C1, C2, C4 MMA-B160xxx P1, P2, P3, P4 P1, P2, P4 MMA-B180xxx C1, C2, C4 MMA-B225xxx P1, P2, P4 See the Catalog Number Explanation for more information on frame size. Rockwell Automation Publication MM-IN001B-EN-P - February 2022...
  • Page 19 • For pilot diameter sizes up to 230 mm, the standard flange precision is 0.100 mm. The extra-precise flange option is 0.050 mm. • For pilot diameter sizes 250 mm or larger, the standard flange precision is 0.125 mm. The extra-precise flange option is 0.063 mm. Motor Dimensions for additional information. Rockwell Automation Publication MM-IN001B-EN-P - February 2022...
  • Page 20 Failure to observe these procedures could result in damage to the motor and its components. Rockwell Automation Publication MM-IN001B-EN-P - February 2022...
  • Page 21 IMPORTANT The MMA-B080xxx feedback connector does not allow for reorientation of the connector. For information to change the orientation of the MMA-B080xxx, see Remove and Install the Feedback Connector. Connect the feedback cable. Rockwell Automation Publication MM-IN001B-EN-P - February 2022...
  • Page 22: Wiring The Motor Terminal Box

    NC - normally closed Brake Status (microswitch) NO - normally open KTY 84-130 RTD embedded in the windings and is used in place of the PT1000 COM - common Resistive temperature device (RTD). Rockwell Automation Publication MM-IN001B-EN-P - February 2022...
  • Page 23 Do not conduct the high-voltage test on the thermal protector terminals. RTD provides real temperature data and may need to be connected to a controller if there is not drive support. Rockwell Automation Publication MM-IN001B-EN-P - February 2022...
  • Page 24 Do not repeatedly N.C. use the brake during the machine cycle or to reduce the deceleration time of the Microswitch system. N.C. Brake 24V DC Rockwell Automation Publication MM-IN001B-EN-P - February 2022...
  • Page 25 To reengage the holding brake, release the brake hand-release lever. The spring force returns the brake hand-release to the neutral position. It is recommended to remove the brake hand-release lever in between uses. Rockwell Automation Publication MM-IN001B-EN-P - February 2022...
  • Page 26: Wiring The Blower Terminal Box

    If you removed the blower assembly during motor installation or mounting, reattach the blower subassembly. Blower Specifications, Replacement, and Repositioning on page 48 for instructions and additional blower specifications. Rockwell Automation Publication MM-IN001B-EN-P - February 2022...
  • Page 27 The voltage range for SH80 is 220…230V AC; for SH100 and SH132 it is 200…240V AC. If applicable, install the blower filters. See Replace, Inspect, and 400…460V Maintain Blower Filters on page 49 for instructions and additional 50-60Hz information. Input Power Connection Power Supply Power Supply Rockwell Automation Publication MM-IN001B-EN-P - February 2022...
  • Page 28: Motor Dimensions

    Kinetix MMA Asynchronous Main Motors Installation Instructions Rockwell Automation Publication MM-IN001B-EN-P - February 2022...
  • Page 29 Kinetix MMA Asynchronous Main Motors Installation Instructions Rockwell Automation Publication MM-IN001B-EN-P - February 2022...
  • Page 30 Kinetix MMA Asynchronous Main Motors Installation Instructions Rockwell Automation Publication MM-IN001B-EN-P - February 2022...
  • Page 31 Kinetix MMA Asynchronous Main Motors Installation Instructions Rockwell Automation Publication MM-IN001B-EN-P - February 2022...
  • Page 32 Kinetix MMA Asynchronous Main Motors Installation Instructions Rockwell Automation Publication MM-IN001B-EN-P - February 2022...
  • Page 33 Kinetix MMA Asynchronous Main Motors Installation Instructions Rockwell Automation Publication MM-IN001B-EN-P - February 2022...
  • Page 34 Kinetix MMA Asynchronous Main Motors Installation Instructions Rockwell Automation Publication MM-IN001B-EN-P - February 2022...
  • Page 35 Kinetix MMA Asynchronous Main Motors Installation Instructions Rockwell Automation Publication MM-IN001B-EN-P - February 2022...
  • Page 36 Kinetix MMA Asynchronous Main Motors Installation Instructions Rockwell Automation Publication MM-IN001B-EN-P - February 2022...
  • Page 37 Kinetix MMA Asynchronous Main Motors Installation Instructions Rockwell Automation Publication MM-IN001B-EN-P - February 2022...
  • Page 38 Kinetix MMA Asynchronous Main Motors Installation Instructions Rockwell Automation Publication MM-IN001B-EN-P - February 2022...
  • Page 39 Kinetix MMA Asynchronous Main Motors Installation Instructions Rockwell Automation Publication MM-IN001B-EN-P - February 2022...
  • Page 40: Motor Load Force Ratings

    Fa=610 N Fa=610 N Fa=360 N Fa=360 N Fa=330 N N=6700 N=4900 N=8000 MMA- Fr=1180 N Fr=2160 N Fr=670 N B132xxx Far=380 N Far=230 N Far=180 N Fa=830 N Fa=500 N Fa=390 N Rockwell Automation Publication MM-IN001B-EN-P - February 2022...
  • Page 41 Table 39 additional information. Radial load force that is applied at the midpoint of the shaft extension. Axial load force that is SIDE SIDE applied to the center of the shaft. BOTTOM Rockwell Automation Publication MM-IN001B-EN-P - February 2022...
  • Page 42 See Kinetix Rotary Motion Specifications Technical Data, publication KNX-TD001, Kinetix 5700 Drive Systems Design Guide, publication KNX-RM010, and Kinetix 7000 Systems Design Guide, publication KNX-RM007 for full tables of power, torque, and speed values for each Kinetix MMA main motor and drive pairing. Rockwell Automation Publication MM-IN001B-EN-P - February 2022...
  • Page 43: Motor Startup

    ATTENTION: You are not permitted to disassemble the mechanical components of the motor; the exceptions are: the blower, shaft seal, and the standard encoder replacement procedures. All other motor maintenance must be performed by a Rockwell Automation authorized service center. ATTENTION: To avoid an electric shock hazard, verify that the voltage has discharged completely before servicing.
  • Page 44 Feedback Cable and Motor Feedback Connector: Replacement or Rotation Feedback connectors are not provided as a replacement part from Rockwell Automation, and it is not recommended to remove or replace them. If the upper shell is damaged, it can be sourced separately (as an Intercontec M23) and replaced without tampering the feedback wiring and pinout connections.
  • Page 45 ATTENTION: You are not permitted to disassemble the mechanical components of the motor; the exceptions are: the blower, shaft seal, and the standard encoder replacement procedures. All other motor maintenance must be performed by a Rockwell Automation authorized service center. Bearing Inspection and Lubrication Bearings are an integral part of proper motor maintenance.
  • Page 46 Brush size specifications for replacement: 5 x 8 x 20 mm (0.2 x 0.31 x 0.79 in.) ATTENTION: This level of service must be done at an authorized Rockwell Automation Service Center. Rockwell Automation Publication MM-IN001B-EN-P - February 2022...
  • Page 47 64 (2.52) — MMA-B180xxx 18 (0.71) B, C, D 69 (2.72) — — — A, B, C 20 (0.79) 79.5 (3.13) 22 (0.86) 90 (3.54) MMA-B225xxx D, E 22 (0.86) 90 (3.54) — Rockwell Automation Publication MM-IN001B-EN-P - February 2022...
  • Page 48 The MMA-B132xxx and larger size motors can be ordered with the radial blower option. As a standard configuration, the blower is mounted on the non-drive end (NDE) top side of the motor. This radial blower can be repositioned and mounted on either the right or left side as needed. See Instructions to Reposition or Replace the Radial Blower Assembly. Rockwell Automation Publication MM-IN001B-EN-P - February 2022...
  • Page 49 Normally, conduct cleaning about every 200 working hours, however, there are cases when the work is required more frequently. Radial blower filters must be inspected, cleaned, and replaced regularly. Air filters are not provided as a replacement part from Rockwell Automation. Use the information in Table 51 to source a filter.
  • Page 50 Complete these tasks on a workbench and not in a mounted position. Replacement of the blower housing requires the torque specifications as listed in Table Rockwell Automation Publication MM-IN001B-EN-P - February 2022...
  • Page 51 When repositioning the blower to the left or right, you may need to add a shim under the motor and level it. Shaft Height 180 and 225 only Rockwell Automation Publication MM-IN001B-EN-P - February 2022...
  • Page 52 ATTENTION: You are not permitted to disassemble the mechanical components of the motor; the exceptions are: the blower, shaft seal, and the standard encoder replacement procedures. All other motor maintenance must be performed by a Rockwell Automation authorized service center. ATTENTION: Only qualified personnel familiar with three-phase AC asynchronous motors and associated machinery can plan or implement the installation, startup, and subsequent maintenance of the system.
  • Page 53 Remove the blower guard or blower cover from the rear side of the motor by removing the screws. See Table 55 for quantity and type. Figure 21 - Blower Housing Guard and Cover Axial Blower Radial Blower Rockwell Automation Publication MM-IN001B-EN-P - February 2022...
  • Page 54 42 (371.73) Attach duct work (not supplied) to the adapter shroud. Replace Extension Rods Extension rods are not available as a replacement part from Rockwell Automation. See Table 57 for dimensions and specifications. If the extension rods need to be replaced, follow these instructions.
  • Page 55 Catalog Number Explanation on page 4 and the Motor Nameplate on page 3 determine your encoder type. Contact your local Rockwell Automation sales representative to reorder. The encoder replacement kit includes the motor feedback connector, the necessary wiring, and harnessing. Incremental Encoder Catalog Number Explanation The Kinetix MMA Asynchronous Main Motor has one 2048 incremental encoder option, MMA-ENC-L2.
  • Page 56 Encoder harness replacement procedure. Thermostat connector • For radial blowers, do not remove the blower from the Feedback connector blower housing as part of the standard encoder replacement procedure. Rockwell Automation Publication MM-IN001B-EN-P - February 2022...
  • Page 57 MMA main motors with functional safety-rated encoder. Shaft Seals Shaft seals are not provided as a replacement part from Rockwell Automation. The customer must supply their own Kinetix MMA main motor shaft seal using the information Table 58. Shaft seals are made of nitrile and kits should include a lubricant to reduce wear. Consistent and regular inspection is recommended. See Shaft Seal Kits...
  • Page 58: Environmental Ratings

    Any shock and vibration application exceeding these specifications can result in premature motor failure. Repetitive acceleration is considered vibration, not intermittent shock. For different environmental conditions, the power varies according to the following table: Figure 23 - Derating of Motors in Function of Temperature and Altitude Rockwell Automation Publication MM-IN001B-EN-P - February 2022...
  • Page 59: Additional Resources

    Industrial Automation Wiring and Grounding Guidelines, publication 1770-4.1 Provides general guidelines for installing a Rockwell Automation® industrial system. Product Certifications website, rok.auto/certifications. Provides declarations of conformity, certificates, and other certification details. You can view or download publications at rok.auto/literature in the hypertext use: https://rok.auto/literature.
  • Page 60 Rockwell Otomasyon Ticaret A.Ş. Kar Plaza İş Merkezi E Blok Kat:6 34752 İçerenköy, İstanbul, Tel: +90 (216) 5698400 EEE Yönetmeliğine Uygundur Allen-Bradley, expanding human possibility, Kinetix, PowerFlex, Rockwell Automation, Studio 5000 Logix Designer, and TotalFORCE are trademarks of Rockwell Automation, Inc.

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