Evikon PluraSens E2658-LEL User Manual

Evikon PluraSens E2658-LEL User Manual

Combustible gas detector-transmitter
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PluraSens
Combustible Gas Detector-Transmitter
E2658-LEL
User Manual

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Summary of Contents for Evikon PluraSens E2658-LEL

  • Page 1 ® PluraSens Combustible Gas Detector-Transmitter E2658-LEL User Manual...
  • Page 2: Table Of Contents

    E2658-LEL Rev 11.03.2022 Table of contents Acetylene Butane Hexane Hydrogen Methane Octane Propane Specifications Product description Safety requirements Operating conditions Installation guidelines Mounting dimensions Sensor probe handling Gas sensor replacement procedures Electrical connections Correct and incorrect cabling for 24 VAC Operation Maintenance Calibration...
  • Page 3 E2658-LEL Rev 11.03.2022 Modbus RTU Communication RS485 communication interface Communication parameters Modbus holding registers Warranty Manufacturer contacts...
  • Page 4: Acetylene

    E2658-LEL Rev 11.03.2022 Acetylene A colorless flammable gas, lighter than air. Mixtures with air are explosive. It results from the interaction of calcium carbide with water. In industrial production, acetylene is mainly manufactured by the pyrolysis of light hydrocarbons. Acetylene is widely used for welding and cutting of metals. The usage of acetylene as a feedstock in the chemical industry declines due to cost and environmental considerations.
  • Page 5: Butane

    E2658-LEL Rev 11.03.2022 Butane A colorless flammable gas that is heavier than air. The term “butane” is used for any of two structural isomers (n-butane or iso-butane, with unbranched and branched-chain respectively) or for their mixture. Occurs in light petroleum fractions. Butane is used mainly as a fuel and as a feedstock in organic synthesis.
  • Page 6: Hexane

    E2658-LEL Rev 11.03.2022 Hexane A colorless flammable gas that is heavier than air. Hexane is a constituent component of gasoline. It is widely used in solvents as it is cheap, relatively safe and largely unreactive. It is also used as an industrial cleaner and degreaser and is an ingredient in many consumer products.
  • Page 7: Hydrogen

    E2658-LEL Rev 11.03.2022 Hydrogen A colorless, odorless, flammable gas, that is much lighter than air. Mixtures with air are explosive. Results from the interaction of acids, bases, and water with active metals and from the electrolysis of aqueous solutions. In industrial production, the main source of hydrogen is hydrocarbons.
  • Page 8: Methane

    E2658-LEL Rev 11.03.2022 Methane A colorless flammable gas, the main component of natural gas, marsh gases. Methane results from bacterial decomposition of plant and animal matter (landfill gas). Methane is widely used as a fuel and chemical feedstock. Synonyms: Marsh Gas, Natural Gas, Carbon tetrahydride, Hydrogen carbide. Chemical formula Molar weight Relative gas density (to air)
  • Page 9: Octane

    E2658-LEL Rev 11.03.2022 Octane A colorless flammable gas that is heavier than air. Octane is a component of gasoline (petrol). Chemical formula Molar weight 114.23 Relative gas density (to air) 3.86 Conversion 1 ppm = 4.67 mg/m Boiling point 125.6 °C Low explosive limit (LEL), % vol.
  • Page 10: Propane

    E2658-LEL Rev 11.03.2022 Propane A colorless flammable gas that is heavier than air. it occurs in light petroleum fractions. Propane is used mainly as a fuel and as a feedstock in organic synthesis. It is applied also as a propellant in aerosol sprays and may be used as an ozone-friendly refrigerant. Mixtures of propane with butane and other hydrocarbons are referred to as LPG (liquefied petroleum gas).
  • Page 11: Specifications

    E2658-LEL Rev 11.03.2022 Specifications Sampling method Diffusion Sensor type Metal oxide semiconductor Catalytic (pellistor) Typical detection range 0...100% LEL 0...100% LEL Resolution / digital unit 0.1% LEL 1% LEL ≤10 s Response time T90 ca. 60 s Sensor lifetime > 5 years >...
  • Page 12 E2658-LEL Rev 11.03.2022 II 2G Ex db IIC Gb II 2D Ex tb IIIC Db IP66 According to 2014/30/EU and 2014/34/EU, EN 61000-6-3:2020, EN 61326-1:2013 (EMC, Emissions) EN 61000-6-1:2019, EN 61000-6-2:2019, EN 61326-2-1:2013 (EMC, CE marking Immunity) EN 60079-0:2018, EN 60079-1:2014, EN 60079-31:2014, EN 60079-29-1:2016, EN 60079-29-2:2015, EN 60079-29-3:2014 (operating temperature is mentioned above) <95%RH, RH non-condensing, 0,9...1,1 atm...
  • Page 13: Product Description

    E2658-LEL Rev 11.03.2022 Product description E2658 is a series of flameproof gas detectors-transmitters intended for operation in safe zones and ATEX Zones 2 and 22. E2658 series devices are based on the PluraSens® multifunctional platform and provide all its features. The instruments utilize gas sensors of various types with excellent repeatability, stability, and long lifetime.
  • Page 14: Operating Conditions

    E2658-LEL Rev 11.03.2022 Operating conditions The device should be used in a basic electromagnetic environment, where the latter is defined in EN 61326-1. Avoid strong mechanical shock and vibrations. Although E2658 series devices are suitable for use in the presence of flammable dust, special precautions should be taken when operating in a dusty environment.
  • Page 15 E2658-LEL Rev 11.03.2022 The device is fixed on the wall using two fixing holes located outside the sealed area of the device (see dimensional drawing). Unscrew four lid screws and detach the lid from the detector-transmitter. Fix the detector-transmitter on the wall and earth the enclosure using an earthing terminal on the side of the device.
  • Page 16: Mounting Dimensions

    E2658-LEL Rev 11.03.2022 Mounting dimensions Front view Bottom view...
  • Page 17: Sensor Probe Handling

    E2658-LEL Rev 11.03.2022 Sensor probe handling The sensor probes of all types are equipped with a hydrophobic microporous PTFE filter to protect the sensor from dust, dirt, and water drops. The filter should be replaced if it gets strongly contaminated. To replace the PTFE filter, unscrew the sensor head cap and remove the old filter.
  • Page 18: Electrical Connections

    E2658-LEL Rev 11.03.2022 Electrical connections Unscrew four lid screws and detach the lid from the device. Use the M25 cable gland to let in the cables of the power supply and of the external devices. Without turning on the power, plug the power cable, and connect the analog/relay outputs and/or digital interface terminals to the necessary devices according to the relevant connection diagram.
  • Page 19 E2658-LEL Rev 11.03.2022 Jumpers OUT1 type (open: 4-20 mA; closed 0-10 V) OUT2 type (open: 4-20 mA; closed 0-10 V) Reset Modbus network parameters to default X4 terminals OUT1 4-20 mA / 0-10 V output OUT2 4-20 mA / 0-10 V output 0 V / 24 VAC Neutral (optional) RS485 A / Data + RS485 B / Data -...
  • Page 20: Correct And Incorrect Cabling For 24 Vac

    E2658-LEL Rev 11.03.2022 NOTE! The outputs are not galvanically isolated from the external power supply and share a common 0V. Allowed load resistance limits are stated in the Specifications table. To power the instrument from an external power source, connect terminals 0V and +U to the source.
  • Page 21: Operation

    E2658-LEL Rev 11.03.2022 Operation Turn on the power. The instrument warm-up time for both types of sensors takes about 5 minutes after switching on and final sensor stabilization time to maximum accuracy takes about 1 hour. The operating status is indicated by the LED on the PCB of the device. The control LED (red) response to different processes is presented in the following table: Mode LED mode...
  • Page 22: Delivery Set

    E2658-LEL Rev 11.03.2022 Delivery set ● Detector-transmitter E2658 ● Mounting accessories: 2 screws with plastic dowels ○ Order code for E2658-LEL options E2658 options Order code Integrated 90...265 V mains power supply module E2658-LEL-230 Integrated 24 VAC power supply module E2658-LEL-24VAC Two SPST relays E2658-LEL-R...
  • Page 23: Configuring

    E2658-LEL Rev 11.03.2022 Configuring A standard configuration kit includes a USB-RS485 converter, fixed flow regulator, gas tubing with applicators, and a software pack. Please contact your Seller for more information. Detector-transmitters E2658 share all functionalities of the PluraSens® multifunctional platform. The features and options include: Digital output change rate-limiting filter ●...
  • Page 24 E2658-LEL Rev 11.03.2022 Modbus RTU Communication RS485 communication interface Databits: 8 Supported Modbus functions: Parity: none / odd / even 03 – Read multiple registers Stop bits: 1 or 2 06 – Write a single register Protocol: Modbus RTU Communication parameters Parameter Permitted values Default...
  • Page 25 E2658-LEL Rev 11.03.2022 0x0006 6 / 40007 RW Response delay, ms 1...255 1 – No parity bit, 1 stop bit (default after factory reset) 2 – No parity bit, 2 stop bits 3 – Odd parity, 1 stop bit 0x0007 7 / 40008 RW Stop bits, parity bit * 4 –...
  • Page 26 E2658-LEL Rev 11.03.2022 0 –none 211 / Parameter tied to relay 2 – gas concentration 0x00D3 40212 9 – control by Modbus control, state set in MHR / 40214 0 – none 2 – gas concentration 212 / Parameter tied to relay 0x00D4 9- –...
  • Page 27 E2658-LEL Rev 11.03.2022 221 / 0x00DD LOW setpoint for relay RE1 0...65535 (gas units) 40222 Specifications 222 / HIGH setpoint for relay 0x00DE 0...65535 (gas units) 40223 Specifications 223 / 0x00DF LOW setpoint for relay RE2 0...65535 (gas units) 40224 Specifications 224 / HIGH setpoint for relay...
  • Page 28 E2658-LEL Rev 11.03.2022 bit[11]=0/1 - 1 Hz (50% on, 50% off) LED signal off/on if relay1 turned on bit[12]=0/1 - 2 Hz (50% on, 50% off) LED signal off/on if relay2 turned on 257 / 0x0101 Raw gas sensor data 0...4095, ADC units 40258 259 /...
  • Page 29 Manufacturer or damaged by customer error or negligence or if there has been an unauthorized modification. Manufacturer contacts Evikon MCI OÜ Teaduspargi 7/9, Tartu 50411 Estonia info@evikon.eu...

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