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Summary of Contents for New Holland 6010
- Page 1 SERVICE MANUAL 6010 / 6510 / 7510 Tractor Part number 47969433 edition English November 2016 Replaces part number 47628612 © 2016 CNH Industrial (India) Pvt.Ltd. All Rights Reserved.
- Page 2 SERVICE MANUAL 6010 6510 7510 47969433 28/11/2016 Find manuals at https://best-manuals.com...
- Page 3 Contents INTRODUCTION Engine..................10 [10.001] Engine and crankcase ............. 10.1 [10.102] Pan and covers .
- Page 4 [21.126] Gearbox external controls............21.7 [21.145] Gearbox internal components.
- Page 5 [41.101] Steering control ..............41.1 [41.200] Hydraulic control components.
- Page 6 INTRODUCTION 47969433 28/11/2016 Find manuals at https://best-manuals.com...
- Page 7 Contents INTRODUCTION Safety rules ..................3 Safety rules - Health and safety .
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Page 8: Safety Rules
INTRODUCTION Safety rules PAY ATTENTION TO THIS SYMBOL This warning symbol points out important messages involving personal safety. Carefully read the safety rules contained herein and follow advised precautions to avoid potential hazards and safeguard your safety and personal integrity. In this manual you will find this symbol together with the following key-words: WARNING –... -
Page 9: Electrical Systems
INTRODUCTION • Chains should always be safely fastened. • Ensure that fastening device is strong enough to hold the load foreseen. No persons should stand near the fastening point. • The working area should be always kept CLEAN and DRY. Immediately clean any spillage of water or oil. •... -
Page 10: Health And Safety Precautions
INTRODUCTION Safety rules - Health and safety Health and safety precautions Many of the procedures associated with vehicle maintenance and repair involve physical hazards or other risks to health. This section lists, alphabetically, some of these hazardous operations and the materials and equipment as- sociated with them. - Page 11 INTRODUCTION Antifreeze - see Fire, Solvents e.g. Isopropanol, Ethylene Glycol, Menthol. Highly Flammable, Flammable, Combustible. Used in vehicle cooling systems, brake air pressure systems, screen wash solutions. Vapors given off from coolant antifreeze (glycol) arise only when heated. Antifreeze may be absorbed through skin in toxic or harmful quantities. Antifreeze if swallowed is fatal and medical attention must be found immediately.
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Page 12: Electric Shock
INTRODUCTION Do not’s Do not mix chemical materials except under the manufacturers’ instructions; some chemicals can form other toxic or harmful chemicals; give off toxic or harmful fumes; be explosive when mixed together. Do not spray chemical materials, particular those based on solvents, in confined spaces e.g. when people are inside a vehicle. - Page 13 INTRODUCTION Exhaust fumes These contain asphyxiating, harmful and toxic chemicals and particles such as carbon oxides, nitrogen oxides, alde- hydes, lead and aromatic hydrocarbons. Engines should only be run under conditions of adequate extraction or general ventilator and not in confined spaces. Gasoline (petrol) engine There may not be adequate warning properties of odor or irritation before immediate and delayed toxic or harmful effects arise.
- Page 14 INTRODUCTION Fuels see Fire, Legal Aspects, Chemicals - General, Solvents. Used as fuels and cleaning agents. Gasoline (petrol) Highly flammable. Swallowing can result in mouth and throat irritation and absorption from the stomach can result in drowsiness and unconsciousness. Small amounts can be fatal to children. Aspiration of liquid into the lungs, e.g. through vomiting, is a very serious hazard.
- Page 15 INTRODUCTION General workshop tools and equipment It is essential that all tools and equipment are maintained in good condition and the correct safety equipment used where required. Never use tools or equipment for any purpose other than that for which they were designed. Never overload equipment such as hoists, jacks, axle and chassis stands or lifting slings.
- Page 16 INTRODUCTION TWO PACK. Can also contain harmful and toxic unreacted resins and resin hardening agents. The manufacturer’s instructions should be followed and the section of page 5 on resin based adhesives, isocyanate containing Adhesives and Foams should be consulted. Spraying should preferably be carried out in exhausted ventilated booths removing vapor and spray mists from the breathing zone.
- Page 17 INTRODUCTION Spot Welding -see Welding. Suspended loads There is always a danger when loads are lifted or suspended. Never work under an unsupported suspended or raised load, e.g. jacked up vehicle, suspended engine, etc. Always ensure that lifting equipment such as jacks, hoists, axle stands, slings, etc. are adequate and suitable for the job, in good condition and regularly maintained.
- Page 18 SERVICE MANUAL Engine 6010 6510 7510 47969433 28/11/2016...
- Page 19 Contents Engine - 10 [10.001] Engine and crankcase ............. . . 10.1 [10.102] Pan and covers .
- Page 20 Engine - 10 Engine and crankcase - 001 6010 6510 7510 47969433 28/11/2016 10.1 [10.001] / 1...
- Page 21 Contents Engine - 10 Engine and crankcase - 001 TECHNICAL DATA Engine General specification ............... 3 Torque .
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Page 22: General Specifications
Engine - Engine and crankcase Engine - General specification Table GENERAL SPECIFICATIONS Make IVECO 4 stroke, diesel, naturally aspirated, direct Type injection, water cooled Power 55/60/65/75 Hp No of Cylinders Bore 104 mm Stroke 115 mm Cubic Capacity 2931 cm³ Compression Ratio 18:1 Firing Order... - Page 23 Engine - Engine and crankcase Valve lift 10.445 mm Tiner - Internal Exhaust Gas Recirculation(EGR) Intake opening (After BDC, during exhaust stroke) 3 ° Intake valve closing (Before TDC, during Exhaust stroke) 61 ° ‘Tiner’ cam lobe lift 1.076 mm Intake valve lift (tiner) 1.908 mm Valve springs...
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Page 24: Connecting Rods
Engine - Engine and crankcase Maximum crankshaft flange run‐out with gauge, over 108 mm 0.025 mm (4.25”) diameter (total gauge reading) Maximum flywheel seat eccentricity relative to main journals (total 0.04 mm gauge reading) Connecting rods 41.846 - 41.884 mm Small end bore diameter Small end bushing outer diameter 41.979 - 42.017 mm... -
Page 25: Camshaft Journal Diameter
Engine - Engine and crankcase Camshaft Camshaft bushing O.D. • Front 54.875 - 54.930 mm • Intermediate 54.375 - 54.430 mm • Rear 53.875 - 53.930 mm Bushing interference fit in housing 0.070 - 0.150 mm Camshaft bushing fitted I.D after reaming: ‐... - Page 26 Engine - Engine and crankcase Gear housing depth in pump body 16.016 - 16.080 mm Drive and driven gear end float 0.016 - 0.107 mm Relief valve spring length: ‐ Free 35.9 mm ‐ AT load 134.55±6.73 N 29 mm ‐...
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Page 27: Engine - Torque
Engine - Engine and crankcase Number of spray orifices Spray orifice diameter 0.176 mm 0.193 mm Pressure setting 260 - 268 Kg/cm² 260 - 268 Kg/cm² Delivery pipes Type 5801439057 pipe dimensions 6X1.6X530 55 hp‐0.45±0.05 mm plunger lift @ TDC (without LDA) Pump timing, cylinder no. - Page 28 Engine - Engine and crankcase Serial number Special tool description Special tool number 380200593 Remover, filters Engine oil pressure gauge with adapter 380200591 Remover, fuel injection pump nut 380200594 Wrench to remove solenoid switch 380200595 380200596 Compression gauge Dummy injector (turbo engine) 380200334 47969433 28/11/2016 10.1 [10.001] / 9...
- Page 29 Engine - Engine and crankcase Engine - Overview DESCRIPTION AND OPERATION 6510 APAC 7510 APAC The engine is a 3 cylinder engine with Turbo Charger and a inter‐cooler. This engine features cross flow cylinder heads, with the inlet and exhaust manifolds on opposite sides of the cylinder head. The fuel and air combustion process, takes place in the specially designed bowel in the crown of the pistons CYLINDER HEAD ASSEMBLY The cylinder head consists of valves and springs, with the valve rocker arm shaft assembly bolted to the cylinder...
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Page 30: Timing Gears
Engine - Engine and crankcase Manifolds The cross flow design aluminium intake, and cast iron exhaust manifolds are on opposite sides of the cylinder head. This is designed to maintain balanced heat distribution within the cylinder head. The configuration of the manifolds also ensures minimum heat transfer to the intake manifold. -
Page 31: Cooling System
Engine - Engine and crankcase An intermittent flow of oil is directed to the value rocker arm shaft assembly via a drilled passage in the cylinder block. This is located vertically above No. 3 camshaft bearing and aligns to a hole in the cylinder head. The rotation of the camshaft allows a controlled intermediate flow of lubrication. - Page 32 Engine - Engine and crankcase GNIL14TR02063FA NOTE: A faulty thermostat may cause the engine to operate at too high (hot) or low (cold) operating temperature. If not replaced this could result in a damaged engine or impaired engine performance. When the thermostat is closed ‐...
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Page 33: Preliminary Instructions
Engine - Engine and crankcase Engine - Remove Preliminary instructions In the following procedures and illustrations the engine is shown removed from the tractor. However there are certain operations that can performed with the engine still in the tractor, or separated at the connection to the front axle support, or separated from the transmission housing. - Page 34 Engine - Engine and crankcase 1. Remove front ballast weights (1), if fitted. GNIL14TR02001AA 2. Pull the lock (1) out, and open the front hood. GNIL14TR02002AA 3. To maintain the hood in the raised position, a gas strut (1) is provided underside the hood. GNIL14TR02003AA 4.
- Page 35 Engine - Engine and crankcase 5. Disconnect the electric coupler (1) of head lamp har- ness located near hood gas strut. GNIL14TR02706AA 6. Loosen the lower nut of gas strut (1). GNIL14TR02006AA 7. Loosen and remove the two lower nuts (1) and the two upper bolts (2) of front hood mounting bracket and re- move the front hood.
- Page 36 Engine - Engine and crankcase 10. Disconnect the wiring harness coupler. (1) (Main to Instrument Cluster) GNIL14TR02010AA 11. Disconnect Wiring harness coupler (Main to rear) (1). GNIL14TR02011AA 12. Loosen and remove the four bolts (two from each side) and remove the support bar (2). GNIL14TR02012AA 13.
- Page 37 Engine - Engine and crankcase 14. Remove split pin (1) and disconnect accelerator rod from FIP lever (2). GNIL14TR02014AA 15. Loosen worm drive clamp of fuel suction flexible pipe (1) and disconnect the flexible pipe, connecting pre- filter to water separator (2). GNIL14TR02015AA 16.
- Page 38 Engine - Engine and crankcase 18. Disconnect the power steering pipe connecting steer- ing pipes with steering cylinder ( both ends) (1) & (2). GNIL14TR02018AA 19. Loosen pipe clamp (1) holding the power steering pipes. GNIL14TR02019AA 20. Loosen and remove the two bolts (1) and detach power steering delivery pipe from power steering pump (2).
- Page 39 Engine - Engine and crankcase 22. Loosen and remove the hollow nuts (1) ,from both ends, and disconnect the hydraulic delivery pipe from hydraulic pump. GNIL14TR02022AA 23. Loosen hose clamp (1). Remove the hydraulic suction hose (2) connecting hydraulic pipe to hydraulic filter. GNIL14TR02023AA 24.
- Page 40 Engine - Engine and crankcase 30. Loosen and remove the bolts (1). Remove the heat shield (2). GNIL14TR02026AA 31. Loosen and remove the “U” clamp bolts (1). Remove the muffler U -pipe (2). GNIL14TR02027AA 32. Separate the Four-Wheel Drive (4WD) shaft from the front axle (if fitted).
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