Related Manuals for Claas ELIOS 240-210
Summary of Contents for Claas ELIOS 240-210
- Page 1 ELIOS 240-210 (A28) NEXOS VE 230-210 (A25) NEXOS VL 240-210 (A26) NEXOS F 240-210 (A27) NEXOS 230-220 FB (A29) Repair manual Service & Parts...
- Page 2 Engine auxiliary devices Overhaul of the engine Chapter 01 - Engine curves Chapter 02 - Clutch clearance adjustment procedure CLAAS NECTIS - Clutch clearance adjustment procedure Chapter 02 - TRANSMISSION AND GEAR 02 TRANSMISSION AND GEAR SAFETY INSTRUCTIONS General safety recommendations...
- Page 3 Teflon seals replacement (clutch shaft) Upper covers and rockshaft Speed gears outer levers Clutch housing Wet clutches Synchro splitter Slave cylinder Parking brake Housing sensors assy Differential locking control Inner gear control assy Idle gear Range gears (primary shaft) Input shaft Synchro shuttle Speed gears (primary shaft) Differential assy...
- Page 4 SAFETY INSTRUCTIONS GENERAL SPECIFICATIONS DISASSEMBLY AND ASSEMBLY OPERATIONS 03 CHASSIS - Nexos VE 4 WHEEL DRIVE SAFETY INSTRUCTIONS GENERAL INFORMATION GENERAL SPECIFICATIONS Disassembly and Assembly Chapter 06 - LIFTING DEVICE 1029 06 LIFTING DEVICE 1029 CONTENT 1031 FRONT LIFTING - NEXOS 1033 FRONT LIFTING - ELIOS 1036...
- Page 5 W11_2 - PRIMARY REAR LIFTING HARNESS 1150 W11_4 - REAR COMMAND HARNESS OF REAR LIFTING 1151 W12 - SECONDARY HARNESS OF ELECTRO-DISTRIBUTORS 1152 W13 - MAIN HARNESS OF THE ELECTRO-DISTRIBUTORS 1153 Chapter 12 - CAB - OPERATOR'S PLATFORM 1154 12 CAB / OPERATOR'S PLATFORM 1154 CONTENT 1156...
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- Page 7 TOOLING Repair – Issue 06.2011 Technical support Nexos Elios 240-210 Reference n 00 1142 849 0 Find manuals at https://best-manuals.com...
- Page 8 00 1131 503 0 00 1131 403 0 60 0500 653 4 00 1131 504 0 00 1131 404 0 00 1131 509 0 00 1131 406 0 00 1131 510 0 Nexos Elios 240-210 – EN Find manuals at https://best-manuals.com...
- Page 9 00 1130 887 0 Front bearing gasket removing tool Rear bearing gasket removing tool 00 1130 888 0 00 1130 889 0 Front bearing gasket fitting tool Rear bearing gasket fitting tool Nexos Elios 240-210 – EN Find manuals at https://best-manuals.com...
- Page 10 Top dead centre checking tool 00 1131 095 0 00 1131 397 0 Top dead centre checking tool Bearing cup engaging tool 00 1131 401 0 00 1131 402 0 Bush engaging tool Differential bearing Nexos Elios 240-210 – EN Find manuals at https://best-manuals.com...
- Page 11 Conical distance measuring tool Bush engaging tool 00 1131 405 0 00 1131 406 0 4WD gasket engaging tool Gasket engaging tool 00 1131 407 0 00 1131 409 0 Nut wrench Wrench for conical gear Nexos Elios 240-210 – EN...
- Page 12 Bearing cone engaging tool Bush engaging tool 00 1131 413 0 00 1131 415 0 Gasket engaging tool Bush engaging tool 00 1131 416 0 00 1131 423 0 Gasket engaging tool Gasket engaging tool Nexos Elios 240-210 – EN...
- Page 13 00 1131 504 0 Attack gear simulation tool Conical distance tool 00 1131 509 0 00 1131 510 0 Engaging tool for the reinforced shaft tube outer cup Engaging tool for the reinforced shaft tube inner cup Nexos Elios 240-210 – EN...
- Page 14 00 1131 513 0 00 1135 095 0 Engaging tool for the narrow shaft tube cup Multimeter case 00 1135 520 0 00 1135 521 0 ISC clutch gaskets compression tool ISC clutch gaskets fitting tool Nexos Elios 240-210 – EN...
- Page 15 00 1141 391 0 00 1141 392 0 ISC clutch compression washer Hydraulic doubler clutch compression washer 00 1141 393 0 00 1141 394 0 Power take-off clutch gaskets fitting tool Power take-off clutch gaskets compression tool Nexos Elios 240-210 – EN...
- Page 16 Valve gaskets fitting tool Engaging tool for the reinforced shaft tube outer gasket 00 1142 427 0 00 1142 431 0 Engaging tool for the reinforced shaft tube inner gasket Engaging tool for the gearbox gasket Nexos Elios 240-210 – EN...
- Page 17 Engaging tool for the gearbox gasket Bush engaging tool 00 1142 434 0 00 1142 435 0 Gasket engaging tool Nut locking wrench 00 1142 438 0 00 1142 439 0 Preload measuring tool Wrench for conical gear Nexos Elios 240-210 – EN...
- Page 18 Gasket engaging tool Gasket engaging tool 00 1142 442 0 00 1142 443 0 Bush engaging tool Conical false gear 00 1142 444 0 00 1142 445 0 Conical distance adjusting tool Bearing cone engaging tool Nexos Elios 240-210 – EN...
- Page 19 Bush engaging tool 00 1142 450 0 00 1142 451 0 Preload measuring tool Conical false gear 00 1142 452 0 00 1142 453 0 Engaging tool for the power take-off bearing gasket Power take-off shaft puller Nexos Elios 240-210 – EN...
- Page 20 Injection pump timing tool 60 0500 556 6 60 0500 573 4 Camshaft bushes fitting / removing tool Solenoid valves checking harness 60 0500 615 3 60 0500 653 4 Compression tool Nut locking wrench Nexos Elios 240-210 – EN...
- Page 21 60 0571 280 0 60 0571 297 1 Depollution station Depollution station filter 77 0138 800 8 77 0138 803 1 Torquemeter Depth gauge 77 0138 805 8 77 0138 808 0 Impact hammer Torque wrench Nexos Elios 240-210 – EN...
- Page 22 TOOLING TOOLING PER REFERENCE 77 0138 811 1 77 0138 816 9 Piston-ring compressor Flywheel rotation tool 77 0138 837 9 Rule Nexos Elios 240-210 – EN...
- Page 23 TOOLING PER REFERENCE Notes _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ Nexos Elios 240-210 – EN...
- Page 24 ENGINE - F5C Repair – Issue 09.2010 Technical support Nexos Elios 210-220-230 Reference n 00 1142 850 0...
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Page 26: Table Of Contents
01 ENGINE - F5C CONTENTS INTRODUCTION INTRODUCTION .................................. 8 SYMBOLS .................................... 8 GENERAL NOTES ................................11 GENERAL NOTES ON THE ELECTRICAL CIRCUIT......................12 Grounding and shielding..............................13 CONVERSIONS BETWEEN THE MAIN UNITS OF THE INTERNATIONAL SYSTEM AND CURRENT USE DERIVED MAGNITUDES.................................. - Page 27 01 ENGINE - F5C ENGINE AUXILIARY DEVICES REMOVING / REFITTING ENGINE AUXILIARY DEVICES....................38 Preliminary operations ................................ 38 Finding the TDC on Cylinder 1 ............................40 BOSCH VE 4/12F pump ..............................41 Timing gear train casing ..............................45 Fitting the rear face components ............................48 Fitting the flywheel ................................
- Page 28 01 ENGINE - F5C Piston pin .................................... 99 Connecting rods................................101 Sockets ..................................... 102 Fitting the connecting rod - piston assembly - Connecting rod-piston coupling..............102 Fitting the piston rings............................... 103 Fitting the connecting rod - piston assemblies in the jackets.................... 104 Fitting the connecting rod caps............................
- Page 29 01 ENGINE - F5C Nexos Elios 210-220-230 – EN...
- Page 30 INTRODUCTION Nexos Elios 210-220-230 – EN...
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Page 31: Introduction
01 ENGINE - F5C introduction Introduction Workshop manuals are subdivided into Parts and Sections, each characterized by a number, with its content specified in the general summary. Sections with mechanical content present the technical data, tightening torque sets, lists of tools, removal-refitting of groups, revisions on bench, diagnostic and maintenance plans. - Page 32 01 ENGINE - F5C introduction Removing Unloading Disconnect Refitting Operation Connect Disassembly Compression ratio Detail Assembly Tolerance Composition Weight difference Close at torque Bearing torque Close at torque + angular value Rotation Embossing or chamfering Angle Angular value Adjustment Pre-loading Adjustment Visual inspection Number of rotations...
- Page 33 01 ENGINE - F5C introduction Air purge Suction Nexos Elios 210-220-230 – EN...
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Page 34: General Notes
Worn, damaged or wear-prone parts must be changed with original CLAAS spare parts. During the workshop activity, the workstation must be clean and neat at all times ; clear or clean the floors of any accidental stain of liquids and oil. -
Page 35: General Notes On The Electrical Circuit
Check the condition of parts locking the screws: washers, pins, fasteners, etc. Always change locknuts. Avoid contact of rubber elements with diesel fuel. Always apply screw and nut tightening instructions ; the CLAAS sales and support network is available to provide any explanations required for repair interventions not described in this publication. -
Page 36: Grounding And Shielding
01 ENGINE - F5C introduction Grounding and shielding Negative conductors connected to a grounding point of the circuit must be as short as possible and connected in a 'star' pattern, while ensuring they are tightened in a sequenced and appropriate way (Figure 1 ref. M). Also apply the following instructions to electronic components: –... -
Page 37: Magnitudes
01 ENGINE - F5C introduction Conversions between the main measurement units of the international system and current use derived magnitudes Power 1 kW = 1.36 CV 1 kW = 1.34 HP 1 CV = 0.736 kW 1 CV = 0.986 HP 1 HP = 0.746 kW 1 HP = 1.014 CV Torque... -
Page 38: General
GENERAL Nexos Elios 210-220-230 – EN... -
Page 39: Engine Views
01 ENGINE - F5C General Engine views Fig. 3 Fig. 4 Nexos Elios 210-220-230 – EN... -
Page 40: Engine Lubrication
01 ENGINE - F5C General Engine lubrication Lubrication by forced circulation is ensured by the rotor lobe pump housed at the front of the engine block and driven by the straight tooth gear inserted onto the crankshaft stem. Lubrication oil is pumped into the oil pan and sent to the crankshaft, the camshaft and valve drive. Lubrication also includes a heat exchanger, turbo blower for turbocharged versions, and may include a compressor for the compressed air circuit. -
Page 41: Oil Pump
750 rpm - 4200 rpm Start pressure 2 Bar - 4 Bar Nominal flow rate 12.2 l/min - 75.9 l/min Type of oil CLAAS AGRIMOT SDX 15W-40; CLAAS AGRIMOT SDX FE 15W-30 Max oil temperature 80 ×C Nexos Elios 210-220-230 – EN... -
Page 42: Balancing System With Counter-Rotating Counterweights
01 ENGINE - F5C General Balancing system with counter-rotating counterweights 1. Alignment and timing marks - 2. End stop bushes - 3. Sockets - 4. Counter-rotating counterweights - 5. Shafts - 6. Housing Fig. 7 Nexos Elios 210-220-230 – EN... -
Page 43: Oil Filter
01 ENGINE - F5C General Oil filter 1. Protection cover - 2. Cartridge. Fig. 8 SPECIFICATIONS OF THE FILTER Burst pressure 20 bar (ISO 4548/3) Thrust pressure: 0 - 15 bar (1Hz) > 50 000 cycles (ISO 4548/5) Operating temperature: -40 / +140°C Tightening torque: 32.5 ±... -
Page 44: Oil Gases Recycling
01 ENGINE - F5C General Oil gas recycling 1. Valve - 2. Breather - 3. Rocker cover. Fig. 9 Fitted on the rocker cover (3), the valve (1) condenses oil vapors by ensuring they fall by gravity into the rocker cover (3). Uncondensed vapors remaining are conveyed through the breather (2) for example in intake (these vapors must be conveyed by the preparator). -
Page 45: Cooling
01 ENGINE - F5C General Cooling The engine cooling circuit, by closed circuit forced flow, - Fan: it increases the dissipating power of the radiator. It includes the following elements: is also part of the specific layout of the engine; - Expansion tank: its location, shape and dimensions may - A heat exchanger to cool lubrication oil. -
Page 46: Water Pump
01 ENGINE - F5C General Water pump CROSS-SECTION OF THE WATER PUMP 1. Hub - 2. Shaft with bearing - 3. Pump body - 4. Gasket - 5. Crown gear. Fig. 11 The water pump is of the centrifuge with vanes type. The pump bearing (2) forms one piece with the crown gear shaft. Sealing between the pump body (3) and the shaft (2) is ensured by a gasket (4). -
Page 47: Heat Exchanger
01 ENGINE - F5C General Heat exchanger CROSS-SECTION A-A CROSS-SECTION B-B Fig. 13 Integrated to the engine cooling circuit, the purpose of the exchanger is to regulate the oil temperature by eliminating heat by the means of the coolant. Nexos Elios 210-220-230 – EN... -
Page 48: Exhaust Gas Recirculation (Egr) System
01 ENGINE - F5C General Exhaust Gas Recirculation (EGR) system Exhaust gases may reflow partially in the cylinders to reduce the maximum values of combustion temperatures responsible for production nitrogen oxide (NOx). By reducing combustion temperature, the exhaust gas recirculation system (EGR) is an effective system for controlling NOx emissions. -
Page 49: Supercharging
01 ENGINE - F5C General Supercharging The circuit includes: – an air filter, – a fixed geometry turbocharger, – an 'intercooler' radiator (where present). Intaken air Hot compressed air Engine exhaust gas Fig. 15 Nexos Elios 210-220-230 – EN... -
Page 50: Fuel Supply
FUEL SUPPLY Nexos Elios 210-220-230 – EN... - Page 51 This as a preview PDF file from best-manuals.com Download full PDF manual at best-manuals.com...