Claas LEXION Repair Manual
Claas LEXION Repair Manual

Claas LEXION Repair Manual

Folding cutterbar 4.50 m – 5.40 m

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REPAIR MANUAL
FOLDING CUTTERBAR
4.50 m – 5.40 m
LEXION

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Summary of Contents for Claas LEXION

  • Page 1 REPAIR MANUAL FOLDING CUTTERBAR 4.50 m – 5.40 m LEXION...
  • Page 2 Find manuals at http://best-manuals.com/search?&s=CLA-2992110...
  • Page 3: Table Of Contents

    Intake auger drive ..............5.1.1 Mechanical cutterbar lock, disassembled ......3.2.3 Removing the feed drive chain (40) ........ 5.1.1 Installing the mechanical cutterbar lock ......3.2.4 0.1.1 299 211.0 - RHB klappbares SW 4,50 m - 5,40 m LEXION Find manuals at http://best-manuals.com/search?&s=CLA-2992110...
  • Page 4 Reel variable-speed drive bearing tube, Removing the reel drive belt (42) ........6.1.3 disassembled ..............6.4.11 Installing and adjusting the reel drive belt (42) ....6.1.4 0.1.2 RHB klappbares SW 4,50 m - 5,40 m LEXION - 299 211.0 Find manuals at http://best-manuals.com/search?&s=CLA-2992110...
  • Page 5 ............7.1.21 Installing the control spider Hydraulic cylinders ..............7.2.1 (Right-hand reel) .............. 6.6.7 Removing the cutterbar fold hydraulic cylinder ....7.2.1 0.1.3 299 211.0 - RHB klappbares SW 4,50 m - 5,40 m LEXION Find manuals at http://best-manuals.com/search?&s=CLA-2992110...
  • Page 6 Installing the left-hand fore and aft reel adjustment hydraulic cylinder ........7.2.41 Removing the centre fore and aft reel adjustment hydraulic cylinder ......... 7.2.42 0.1.4 RHB klappbares SW 4,50 m - 5,40 m LEXION - 299 211.0 Find manuals at http://best-manuals.com/search?&s=CLA-2992110...
  • Page 7: Introduction

    Introduction Find manuals at http://best-manuals.com/search?&s=CLA-2992110...
  • Page 8 Find manuals at http://best-manuals.com/search?&s=CLA-2992110...
  • Page 9 To be sure, always compare settings and filling capac- ities with specifications stated in the current Operator’s Manual which applies to the combine-harvester. CLAAS KGaA mbH Service Department 1.1.1 299 211.0 - RHB klappbares SW 4,50 m - 5,40 m LEXION Find manuals at http://best-manuals.com/search?&s=CLA-2992110...
  • Page 10: Introduction To The Claas Repair Manual

    The description of a particular service procedure can easily be found by checking the table of contents of the appropriate main group / sub- group. 1.1.2 RHB klappbares SW 4,50 m - 5,40 m LEXION - 299 211.0 Find manuals at http://best-manuals.com/search?&s=CLA-2992110...
  • Page 11: Key To Symbols

    Unlock, release, Mark Overflow secure Lock by Balance means of liquids, Bleed glue, seal Possibly Underprop, reusable support Renew on Observe direction each assembly of installation 1.1.3 299 211.0 - RHB klappbares SW 4,50 m - 5,40 m LEXION...
  • Page 12 Key to symbols 1.1.4 RHB klappbares SW 4,50 m - 5,40 m LEXION - 299 211.0...
  • Page 13: Safety Rules

    Responsi- bility for errors or omissions not accepted. Front, rear, right and left refer to the direction of forward travel. 1.2.1 299 211.0 - RHB klappbares SW 4,50 m - 5,40 m LEXION...
  • Page 14: Identification Of Warning And Danger Signs

    – observe them at all times! 3. Lower front attachments (cutterbars and others) fully to the ground before leaving the machine! 1.2.2 RHB klappbares SW 4,50 m - 5,40 m LEXION - 299 211.0...
  • Page 15: Service

    Autopilot, the short-circuit screw has to be loosened before starting repair work on the accumulator. This is necessary to dump the hydraulic pressure. 1.2.3 299 211.0 - RHB klappbares SW 4,50 m - 5,40 m LEXION...
  • Page 16 Safety Rules 1.2.4 RHB klappbares SW 4,50 m - 5,40 m LEXION - 299 211.0...
  • Page 17: General Repair Information

    Activator has been applied must have No solid grease must be used when assem- dried. Especially in blind holes, no Activator (cleaning bling the parts. agent) residues are allowed. 1.3.1 299 211.0 - RHB klappbares SW 4,50 m - 5,40 m LEXION...
  • Page 18: Correct Installation Of Lock Collar Bearings

    (the thread must still fully grip). Loosen the taper lock adapter sleeve with a sharp blow, using a block-ended tube. 1.3.2 RHB klappbares SW 4,50 m - 5,40 m LEXION - 299 211.0...
  • Page 19: Taper Fittings On Hydraulic Lines

    – Replace cotter pins, locking wires, locking plates, tube slipping out. tab washers and lock washers when carrying out repairs. – Fit lubricated ball and slide bearings with high- quality grease. 1.3.3 299 211.0 - RHB klappbares SW 4,50 m - 5,40 m LEXION...
  • Page 20 – Care for strict cleanliness when working on hydraulic systems. – Never mix different oil types. – Run the machine or operate machine assemblies at low speed after any repair. 1.3.4 RHB klappbares SW 4,50 m - 5,40 m LEXION - 299 211.0...
  • Page 21: Tightening Torques

    1500 1800 M 30 x 2 1450 2050 2500 IMPORTANT! Cadmium-plated and copper-plated bolts and nuts must be tightened with tightening torques 25% below the specified values. 1.4.1 299 211.0 - RHB klappbares SW 4,50 m - 5,40 m LEXION...
  • Page 22: Hydraulic Screw Fittings

    M 33 x 2 M 36 x 2 M 38 x 2 +103 M 39 x 2 +127 M 42 x 2 +147 M 45 x 2 1.4.2 RHB klappbares SW 4,50 m - 5,40 m LEXION - 299 211.0...
  • Page 23: Specifications

    Rear angle drive 0.5 l hypoid transmission oil Wobble transmission conforming to 0.85 l 643 656.2 SAE 85W-90 (MIL-L-2105) API-GL-4-90 specifications Wobble transmission 0.85 l 643 686.2 1.5.1 299 211.0 - RHB klappbares SW 4,50 m - 5,40 m LEXION...
  • Page 24 Specifications 1.5.2 RHB klappbares SW 4,50 m - 5,40 m LEXION - 299 211.0...
  • Page 25: Drive Diagram

    (Fig. 1, 2) Drive diagram, left-hand 40 Feed drive chain 41 Drive chain 42 Reel drive belt 43 Drive chain 44 Knife drive belt (Fig. 1) 1.6.1 299 211.0 - RHB klappbares SW 4,50 m - 5,40 m LEXION...
  • Page 26: Drive Diagram, Right-Hand

    Drive diagram Drive diagram, right-hand 50 Feed drive chain 51 Knife drive belt (Fig. 2) 1.6.2 RHB klappbares SW 4,50 m - 5,40 m LEXION - 299 211.0...
  • Page 27: Crop Dividers

    Crop dividers...
  • Page 29 1 Hex. bolt M 12 x 35 DIN 933-8.8 2 Stub 3 Belleville springs 4 Spacer tube 5 Contact washer B 12 6 Crop divider carrier tube 7 Adjusting plate (Fig. 1, 2) 2.1.1 299 211.0 - RHB klappbares SW 4,50 m - 5,40 m LEXION...
  • Page 30 (8). (Fig. 5, 7) If required, the extension (3) with its bracket (5) may be removed. To do this, unscrew bolts (A and B). (Fig. 6, 7) 2.1.2 RHB klappbares SW 4,50 m - 5,40 m LEXION - 299 211.0...
  • Page 31 This as a preview PDF file from best-manuals.com Download full PDF manual at best-manuals.com...

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