Fomotech FHSS Series Operations & Parts Manual
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Fomotech FHSS Series Operations & Parts Manual

Industial radio remote control system
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  • Page 1 & & Fomotech International Corp.

  • Page 2: Table Of Contents

    SAFETY INSTRUCTION ..................... PUSHBUTTON CONFIGURATION 2.1 Alpha 604 Models ....................2.2 Alpha 607 & 608 Models ..................2.3 Alpha 612 Models ....................TRANSMITTER OUTLINE 3.1 Transmitter Outline ....................3.2 Alpha 604/607/608/612 Spare Parts ............... 3.3 Battery Charger ....................RECEIVER OUTLINE 4.1 Alpha 604-608 ......................
  • Page 3 RECEIVER INSTALLATION 9.1 Preparation For Installation ................... 9.2 Step-By-Step Installation and Commissioning............9.3 System Testing ......................39 9.4 Receiver System Status LED Display..............10. BATTERY CHARGER 10.1 Charger Operation ....................42 10.2 Battery Charger LED Status Light ................43 11.

  • Page 4: Safety Instruction

    The Alpha 600XS series are relatively simple to use, however, it is very important to observe the proper safety procedures before, during, and after operation. When used properly, the Alpha 600XS series will enhance safety, productivity and efficiency in the workplace. The following procedures should be strictly followed: The transmitter is equipped with an induction battery charger.
  • Page 5 Warning: Changes or modifications are not expressly approved by the manufacturer could void the user’s authority to operate the equipment. “This transmitter(s)/receiver(s) complies with part 15 of the FCC Rules and Innovation, Science and Economic Development Canada’s licence-exempt RSS standard(s). Operation is subject to the following two conditions: (1) This device may not cause interference, and (2) this device must accept any interference, including interference that may cause undesired operation.”...

  • Page 6: Pushbutton Configuration

    2.1 Alpha 604 Models 1. Alpha 604AJ (4) single speed pushbuttons 2. Alpha 604BJ (4) double speed pushbuttons POWER STOP POWER STOP POWER STOP POWER STOP 上 下 下 上 東 西 西 東 EN ISO 13849-1:2008, PLd EN ISO 13849-1:2008, PLd FOM TECH FOM TECH (Alpha 604AJ)

  • Page 7: Alpha 607 & 608 Models

    2.2 Alpha 607 & 608 Models 1. Alpha 607AJ (7) single speed pushbuttons 2. Alpha 607BJ (6) double speed pushbuttons + (1) single speed pushbuttons 3. Alpha 607ATJ (6) single speed pushbuttons + (1) SELECT I/II pushbutton 4. Alpha 607BTJ (6) double speed pushbuttons + (1) SELECT I/II pushbutton 5.

  • Page 8: Transmitter Outline

    3.1 Transmitter Outline (Alpha 604) (Alpha 607/608) (Alpha 612) (Fig.1) Transmitter Front View (Fig.2) Transmitter encoder board and induction charging board (Fig.3) Transmitter Internal Assembly (1) Internal antenna (6) Programming port (2) Transmitting RF module (7) E-stop connecting port (3) Status LED display (8) Function dip-switch (4) Battery contact (9) JP2 setting pin...

  • Page 9: Alpha 604/607/608/612 Spare Parts

    3.2 Alpha 604/607/608/612 Spare Parts (1) Charging cable (2) Charger (charging cable included, optional) (3) Transmitter shock-absorbing rubber (4) Shoulder strap (5) Rechargeable batteries (optional) 3.3 Charger Assembly Charger power status: green light (2) Charging status: green/red light (3-1) Power input socket AC100-240V (3-2) Power input socket DC12-24V (4) Charger holder (optional).

  • Page 10: Receiver Outline

    SIZE：310mm X 134mm X 72mm EN ISO 13849-1:2008, PLd 60947 EMS HOIST F2 5A COM1 TROLLEY F3 5A COM2 BRIDGE F4 5A COM3 LV/AUX1 14 LV /AUX2 AUX1 F5 5A AUX2 COM4 MAIN MAIN COM5 L1(X1) POWER L2(X2) GRN/YEL Anti-vibration spring must be grounded MOD: I D:...

  • Page 11: Alpha 604 Models Internal Assembly

    (Fig. 7) Internal Parts Assembly Receiving RF module External programming port 3) Power module * Secondary power AC fuse (F1) Primary power AC fuse (FF1) Internal Antenna System status LED display* External antenna port ID code dip-switch 10) Receiving RF module red status light 11) Transmitter pairing button 12) Contact relay LED display 13) Pushbutton #1 and #2 fuse (5.0A)

  • Page 12: Alpha 607/608 Models Internal Assembly

    (Fig. 8) Internal Parts Assembly 1) Receiving RF module 2) External programming port 3) Power module 4) Secondary power AC fuse (F1) 5) Contact output seat (CN8) 6) Primary power AC fuse (FF1) 7) AC power input seat (CN2) 8) Internal Antenna 9) System Status LED display* 10 )External antenna port 11) ID code dip-switch...

  • Page 13: Alpha 612 Models External Assembly

    SIZE：300mm X 230mm X 86mm (Fig. 9) External Parts Assembly Transparent top cover Mounting bracket with shock absorbers Light-gray colored base Cable gland / Cord grip - 12 -...

  • Page 14: Alpha 612 Models External/Internal Assembly

    (Fig. 10) Internal Parts Assembly Power LED display* 13) Internal Antenna SQ LED display** Receiving RF module Status LED display**** 15) External antenna port DC power relay LED display*** 16) Receiving RF module red status light Programming port 17) Transmitter pairing button Jumper settings 18) ID code dip-switch Function dip-switch...

  • Page 15: Α604/Α608/Α612 Receiver Power Fuse List

    α α α α α α Voltage Type Parts No. AC100~120 AC220~240 AC380~440 AC100~240V DC12V~24V AC24 AC36~48V Full-Voltage α604 α608 0.5A α612 0.8A (Alpha 604AJ) (Alpha 604BJ) MAIN MAIN POWER POWER Anti-vibration spring Anti-vibration spring must be grounded must be grounded - 14 -...

  • Page 16: Alpha 607 Models

    ( Alpha 607AJ) (Alpha 607BJ) PB1.1 PB1.1 HOIST PB1.2 HOIST F2 5A PB2.1 PB2.1 PB2.2 POWER STOP F2 5A COM1 COM1 PB3.1 PB3.1 TROLLEY TROLLEY F3 5A PB4.1 PB4.1 PB3.2+4.2 F3 5A E/W2 COM2 COM2 PB5.1 PB5.1 BRIDGE BRIDGE F4 5A PB6.1 PB6.1 PB5.2+6.2...

  • Page 17: Alpha 608 Models

    ( Alpha 608AJ) (Alpha 608BJ) PB1.1 PB1.1 HOIST PB1.2 HOIST F2 5A PB2.1 PB2.1 POWER STOP PB2.2 F2 5A COM1 COM1 PB3.1 PB3.1 TROLLEY TROLLEY F3 5A PB4.1 PB4.1 F3 5A PB3.2+4.2 E/W2 COM2 COM2 PB5.1 PB5.1 BRIDGE BRIDGE F4 5A PB6.1 PB6.1 F4 5A...

  • Page 18: Alpha 612 Models

    (Alpha 612AJ) POWER STOP - 17 -...
  • Page 19 (Alpha 612BJ) POWER STOP I\II - 18 -...
  • Page 20 (Alpha 612C-1J) POWER STOP - 19 -...
  • Page 21 (Alpha612C-2J) POWER STOP - 20 -...
  • Page 22 (Alpha 612DJ) POWER STOP - 21 -...
  • Page 23 (Alpha 612E-1J) POWER STOP I\II - 22 -...
  • Page 24 (Alpha 612E-2J) POWER STOP I\II - 23 -...

  • Page 25: System Configurations

    6.1 How to Set ID Codes For the Alpha 600XJ series transmitter, except for the spare transmitter, there will have only one default 24 bits ID code. Please do not change it as will to avoid any interference. If two transmitters set with an identical ID code work for the same receiver, please do not operate two or more transmitters with the same ID code at the same time to avoid danger.

  • Page 26: Transmitter Group Channel Settings

    Encoder board Top slot ON  “1”; bottom slot  “0”. The setting above is 00000011. 6.2 Transmitter Group Channel Settings: Group channel and fixed channel mode 6.2.1 Group Channel Mode The group channel table is the table for frequency sequence changes. The transmitter channel change is set base on this table.

  • Page 27: Group Channel Settings

    6.2.2 Group Channel Settings: 1) Set by the Alpha 600 programmer. 2) Set by the encoder board 2 & 3 pin of JP1 and dip-switch. Auto-cycled group channel: JP1 2, 3 short + dip-switch set as 00000000 Assigned group channel: JP1 2, 3 short + dip-switch set by following below table. Dip-Switch Group Group...

  • Page 28: Fixed Channel Mode Settings

    distance for more than 2 meters to the transmitter with adjacent channel and the receiver in use. The best way to avoid interference is to keep channel interval over 2 for operating distance within 300 meters. * To operate transmitters with group channel and fixed channel within 300 meters of range, please use different group channels for transmitter under group channel mode.
  • Page 29 3. The LED status within 1 second when the power is On: Red LED On: Channel group mode Green LED On: Fixed channel mode 4. Afer the 1 second display of group channel or fixed channel mode, the status LED will be off and then display group channel or fixed channel number repeatedly, as decribed below: Status LED: Red LED blink once +10, Green LED blink once +1.

  • Page 30: Receiver Setting

    α α For the α600 group channel series, it is no need to change any setting of ID code, group channel and receiving channel to the receiver but only to pair the setting of the receiving RF module with the transmitter.

  • Page 31: Receiving Rf Module Pairing

    The Alpha 600XJ series is using the receiving RF module to pair with each transmitter. That is, the receiving RF module memorizes the system type and ID code of the transmitter. The receiving RF module is receiving signals only when the system type and ID code received are identical to the ones saved in the momery.

  • Page 32: Steps For Receiving Rf Module To Pair With Transmitter

    * The pairing is for one transmitter to one receiving RF module only. No 2 transmitters or more than 2 enter pairing mode at the same time. Please refer to the pairing steps as below: 1. Receiving RF module_Press and hold PAIR button until the pairing is successful. (Red status light is off, receiving RF module enters pairing mode.) 2.

  • Page 33: Receiver Function Settings

    7.5 Receiver Function Settings 7.5.1 α604/607/608 Receiver Function Settings 7.5.1.1 Set by the programming tool Set from programming port CN5. 7.5.1.2. Adjust the jumper setting function on the decoder board Adjusting the jumper setting to change the function selection (refer to Jump Set table as below): * α600XJ series is for Mode 1 only.

  • Page 34: Α612 Receiver Function Settings

    7.5.2 α612 Receiver Function Settings 7.5.2.1 Set by the programming tool Set from programming port CN5. 7.5.2.2 Adjust Jumper setting function on decoder board Jumper Set Table: In-plant setting (default). Open Not available Short Transmitter power switch start (when MAIN is off) Open No function Short...
  • Page 35 → 1 Not Interlocked 7 & 8 DIP 1 → 0 Interlocked → 1 Latching/toggle relay contact DIP 2 DIP4 Set at “1” → 0 Momentary relay contact 612BJ → 1 Latching/toggle relay contact DIP4 Set at “1” DIP 3 →...

  • Page 36: Α612 Receiver Voltage Settings

    7.5.4 Alpha 612 Receiver Voltage Settings 1. Select the voltage of the place where the receiver is installed. 2. Select the position of the “Y” terminal base on the label marked on the transformer. If the default voltage setting is different from the place where the receiver is installed, please change the setting base on below steps: 2.1 Please first refer to below figure.

  • Page 37: Transmitter Operation & Status Light

    & & 8.1 Transmitter Operating Steps Battery replacement steps For induction charging, please use two “AA” low self-discharge NiMH (Nickel Metal Hydride) Batteries. A. Screw open the battery cover. B. Pull up the ribbon (to take out the exhausted batteries) D.

  • Page 38: Transmitter Status Light

    Under high temperature protection: Press every pushbutton will send null commands and the corresponding pushbutton relay will be unlatched. In case of high temperature protection functions, please keep the transmitter away from high temperature environment and shut off transmitter power. High temperature protection won’t be deactivated only after transmitter is back to operating temperature -10 ~ +60℃...

  • Page 39: Receiver Installation

    Press and hold the pushbutton: encoder board High temperature Blinking blinks ON_0.05/OFF_0.15 temperature higher than protection second 80℃ All pushbutton released: All lights are off Normal operation Press pushbutton Green light flash ON_0.1/OFF_1.9 sec 1. Required Tools for Receiver Installation: (1) Flat Head Screwdriver (-) (2) Phillips Head Screwdriver (+) (3) Multi-Meter...

  • Page 40: System Testing

    9.2.2 Commissioning steps 1. Decide the wiring type and cable. If the cable gland is used for the cable, please use the enclosed rubber cork to seal the cable gland without cable. 2. For system wiring, please refer to the output contact diagrams from page 13. 3.

  • Page 41: Receiver System Status Led Display

    9.4.1. α604/607/608 Receiver System LED Display Status Light α604/607/608 Receiver system LED Display Type LED Indication Problem and Solution EEPROM error – reprogramming required. Constant flash red light. Transmitter ON: Receiving signals from transmitter normally. Dim or no light. Under-voltage, check the MAIN relay power-supply. ON →...
  • Page 42 LED Indication Reason Solution Normal-voltage Power LED display Under-voltage Transmitted signals detected and received No transmitting signal detected SQ LED display 1.Transmitter standby Turn on the transmitter BLINK 2.Interference Turn off the transmitter Normal operation Relay LED display Receiver defective Repair decoder board - 41 -...

  • Page 43: Battery Charger

    Electromagnetic Induction Charge  The electromagnetic induction charger with undisclosed metal charging contacts on transmitter provides immediate charging simply by sliding the transmitter into the charger. It is no need to open the battery cover to replace batteries.  To avoid rain, high temperature, humidity and corroding air, please place or install the battery charger indoor with good ventilation.

  • Page 44: Battery Charger Led Status Light

    POWER Charging completed Charging Charging failed Slide-in transmitter into battery charger (transmitter vinyl protective cover has to be taken off) α604 α612 THE RECHARGEABLE BATTERIES HAVE TO BE RECHARGED WITHIN 6 MONTHS AFTER THE MANUFACTURING DATE. 10.2 Battery Charger LED Status Light Item Status Condition...

  • Page 45: Trouble Shooting

    Should the operator find the equipment not operating normally, please check the chart below for simple trouble shooting tips. Problem Possible Reason Solution Turn “on” the transmitter with EMS elevated. If the status LED Transmitter does shows blinking red light or no not communicate Battery low or no voltage.

  • Page 46: System Specification

    Transmitter Unit Source Voltage Ni-MH AA size x 2 batteries 2.4V (no contact charging) Or AA size alkaline x 2 batteries 3.0V Antenna Impedance Internal Antenna 50 ohms. External antenna is available. Dimension 604 Models : 140mm x 68mm x 30mm 607, 608 Models: 189mm x 68mm x 30mm 612 Models : 235mm x 68mm x 30mm...
  • Page 47 Receiver Unit BRXJ – 900MHz Frequency Band Channel Spacing 500KHz Frequency Control Frequency Drift < 2ppm @ -20℃ ~ +70℃ Frequency Deviation < 1ppm @ 25℃ Sensitivity <-110dBm Spurious Emission - 50dB Antenna Impedance 50 ohms Responding Time 100ms (Standard) Enclosure Rating IP-66 α604/607/608: DC12V-24V, AC48V, AC380V...

  • Page 48: Parts List

    Transmitter 1. Transmitter RF module (All models) BTXN433J 2. Encoder board (Alpha 604AJ) BEN604AJ Encoder board (Alpha 604BJ) BEN604BJ Encoder board (Alpha 607AJ) BEN607AJ Encoder board (Alpha 607BJ) BEN607BJ Encoder board (Alpha 607ATJ) BEN607ATJ Encoder board (Alpha 607BTJ) BEN607BTJ Encoder board (Alpha 608AJ) BEN608AJ Encoder board (Alpha 608BJ) BEN608BJ...
  • Page 49 Decoder board (Alpha 608BT) BDE608BT Decoder board (Alpha 612A) BDE612A Decoder board (Alpha 612B) BDE612B Decoder board (Alpha 612C-1) BDE612C-1 Decoder board (Alpha 612C-2) BDE612C-2 Decoder board (Alpha 612D) BDE612D Decoder board (Alpha 612E-1) BDE612E-1 Decoder board (Alpha 612E-2) BDE612E-2 3.

This manual is also suitable for:

Alpha 604ajAlpha 604bjAlpha 600xj seriesAlpha 600xs seriesAlpha 604Alpha 607 ... Show all

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