Volvo EC15E Operator's Manual
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Volvo EC15E Operator's Manual

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MANUALE
РЪKOBOДCTBO ЗА
OPERATORA
MANUAL DE INSTRUÇÕES
РУКОВОДСТВО
MANUAL DE INSTRUÇÕES DO
volvo broad Max
操作员手册
คู ่ ม ื อ การใช
사용자 지침서
50 pt max two lines
OPERATORIAUS VADOVAS
INSTRUKSJONSBOK
Operator's Manual
ОПЕРАТОРА
INSTRUKTIONSBOG
KASUTUSJUHEND
MANUEL D'UTILISATION
ΕΓΧΕΙΡΙ∆ΙΟ ΧΕΙΡΙΣΤ
DELL'OPERATORE
KEZELÖI KÉZIKÖNYV
KULLANIM KILAVUZU
BETRIEBSANLEITUNG
Instruktionsbok
kÄYTTÖOHJEKIRJA
PRIROČNIK ZA UPORABO
INSTRUCTIEBOEK
NÁVOD NA OBSLUHU
NÁVOD K OBSLUZE
ОПЕРАТОРА
OPERADOR
MANUAL DE OPERARE
ROKASGRĀMATA
PRIRUČNIK ZA KORISNIKA
PODRĘCZNIK OPERATORA
DO OPERADOR
Libro de instrucciones
EC15E, EC18E, ECR18E, EC20E
Sub-heading on one or two lines with product name or similar

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  • Page 1 ΕΓΧΕΙΡΙ∆ΙΟ ΧΕΙΡΙΣΤ BETRIEBSANLEITUNG MANUEL D’UTILISATION kÄYTTÖOHJEKIRJA KASUTUSJUHEND INSTRUCTIEBOEK INSTRUKTIONSBOG NÁVOD K OBSLUZE ОПЕРАТОРА OPERADOR Operator’s Manual DO OPERADOR PODRĘCZNIK OPERATORA PRIRUČNIK ZA KORISNIKA Libro de instrucciones Sub-heading on one or two lines with product name or similar EC15E, EC18E, ECR18E, EC20E...
  • Page 2 WARNING: Breathing diesel engine exhaust exposes you WARNING: Operating, servicing and maintaining a to chemicals known to the State of California to cause cancer passenger vehicle or offroad vehicle can expose you to and birth defects or other reproductive harm. chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of •...

  • Page 3: Foreword

    Safety when servicing change data and equipment, as well as the service and maintenance instructions, without prior notice. Maintenance Specifications Alphabetical index Ref. No. 20051662-A The original language is English. Original instructions. 2018.09 Copyright © 2018, Volvo Construction Equipment. All rights reserved.
  • Page 4 Foreword Safety regulations The machine operator is responsible for being aware of and complying with the relevant, legally prescribed, national and regional safety instructions. The safety instructions in this operator's manual are applicable only in cases where no legislated safety instructions are in force. DANGER The safety symbol combined with this signal word indicates a will result in death...

  • Page 5: Identification Numbers

    Enter the identification number of machine and machine parts. This number must be specified when contacting the manufacturer to order spare parts. Positions and 20 . explanation of the PIN plates, see page Manufacturer: Volvo Construction Equipment sas rue Pierre Pingon BP 01303 Belley Cedex France PIN (Product Identification Number) of...

  • Page 7: Table Of Contents

    Table of contents Table of contents Foreword ..........1 Identification numbers ........3 Presentation ........... 9 Machine view ..........14 CE-marking, EMC-directive ......15 Communication equipment, installation ..18 Safety components ........19 Product plates ..........20 Information and warning decals ....21 USA federal clean air act ......
  • Page 8 Table of contents Operating techniques ......91 Eco driving ............ 92 Whole-body vibrations ........93 Rules for digging ........... 95 Working within dangerous areas ....96 Attachments ..........106 Attachments, connecting and disconnecting ..........108 Attachment brackets ........109 Hydraulic attachment bracket ..... 112 Pressure release .........
  • Page 9 Table of contents Specifications ........179 Recommended lubricants ......179 Fuel system ..........184 Service capacities and change intervals ..190 Engine ............191 Electrical system ......... 192 Cab ............. 195 Hydraulic system ........197 Specifications ..........198 Machine weights ......... 199 Ground pressure .........

  • Page 11: Presentation

    Always follow local and national environmental legislation applicable to all handling of the machine. Engine The Volvo engine is a 3-cylinder D0.9A type diesel engine with water cooling. Electrical system The machine might have six electronic units:...
  • Page 12 Never carry out any unauthorised alterations to the cab without first, through a dealer, having discussed the alteration with personnel at the Volvo Construction Equipment Engineering Department. This department will decide whether the alteration may cause the TOPS-, ROPS- and OPG-approval...
  • Page 13 No modifications of any kind may be performed on this product unless each specific modification first has been approved in writing by Volvo Construction Equipment. Volvo Construction Equipment reserves the right to reject all warranty claims that have arisen due to or can be traced to unauthorized modifications.
  • Page 14 The travel motion is accomplished through the main chassis via two rubber tracks. The tracks for EC18E, ECR18E and EC20E are each driven by a two speed travel motor. The tracks for EC15E are each driven by a one speed travel motor. Slewing system...
  • Page 15 Presentation depending on the required information level. For further information contact a Volvo Construction Equipment dealer. The CareTrack system transmits data, in the same way a mobile phone does, with a maximum output rate of 10 W. The transmitter is always on and the operator cannot switch it off.

  • Page 16: Machine View

    Presentation Machine view Machine view V1200432 Bucket Travel motor Bucket cylinder 10 Undercarriage Dipper arm 11 Tracks Dipper arm cylinder 12 Superstructure Boom 13 Boom offset cylinder Boom cylinder 14 Dozer blade Working lights 15 Dozer blade cylinder Rear hood (Engine hood)

  • Page 17: Ce-Marking, Emc-Directive

    As proof that the requirements are met, the machine is supplied with an EU Declaration of Conformity, issued by Volvo CE for each separate machine. This EU declaration also covers attachments manufactured by Volvo CE. The documentation is a valuable document, which should be kept safe and retained for at least ten years.
  • Page 18 Presentation CE-marking, EMC-directive EU EMC Directive The electronic equipment of the machine may in some cases cause interference to other electronic equipment, or suffer from external electromagnetic interference, which may constitute safety risks. The EU EMC directive about "Electromagnetic compatibility", 2014/30/EU, provides a general description of what demands can be made on the machine out of a safety point of view, where permitted limits have been determined and given...
  • Page 19 EU conformity certificate We, the manufacturer Volvo Construction Equipment sas Rue Pierre Pingon BP 01303 Belley Cedex France The technical documentation is maintained by: Mr. Frédéric Broizat, Volvo Construction Equipment, Belley France declare that the following equipment Excavator Model Serial Output...

  • Page 20: Communication Equipment, Installation

    NOTICE All installation of optional electronic communication equipment must be performed by trained professionals and in accordance with the Volvo Construction Equipment instructions. Protection against electromagnetic interference This machine has been tested according to EU's directive 2014/30/EC that regulates electromagnetic interference.

  • Page 21: Safety Components

    (PIN-number) when ordering spare parts. Position of PIN-plate, see section "Product plates". Your Volvo dealer always has up-to-date spare part information that is updated at regular intervals via the information system PROSIS. Safety-classified machine and spare parts...

  • Page 22: Product Plates

    Presentation Product plates Product plates The following illustrations and descriptions show the product plates on the excavator. When ordering spare parts or for short enquiries by phone and in correspondence you should always specify model designations and product identification number. V1199892 1 Product identification plate (PIN) The product identification plate contains name and...

  • Page 23: Information And Warning Decals

    Presentation Information and warning decals Information and warning decals The operator should know and pay attention to the information and warning plates/decals which are positioned on the machine. All plates/decals are not installed on all machines, as they are market and machine dependent.
  • Page 24 Presentation Information and warning decals V1199890 Decal positions in Canopy NOTE! The word WARNING is given on the warning decals for North America. 2 WARNING! Track tension, check the tension every 250 hours – read the 1 Lifting points. 161 ). Operator’s Manual (page (2 lifting points on blade / 2 lifting points on boom)
  • Page 25 Presentation Information and warning decals 15674846 V1199827 5 WARNING! Rotating parts and hot 6 Switch-over valve (hammer/clamshell) surfaces WARNING V1129956 8 WARNING! High voltage. Keep sufficient distance from electrical power lines. V1065351 7 WARNING Do not stand in the vicinity of a raised load.
  • Page 26 Presentation Information and warning decals 13 WARNING! First read the Operator's Manual. V1129954 14 WARNING! Move the control lockout lever up to lock the system securely when leaving the machine. xxxx kg V1199829 16 Operator’s stand control elements 15709790 P02 V1198553 Read and understand control pattern before 15 Lifting with a Quick Coupler (if installedt).
  • Page 27 Presentation Information and warning decals 15709715 P01 V1180545 19b Immobiliser Antenna System (optional * * * * 38 . equipment), see instructions on page 15709517 P02 V1180545 19a Immobiliser System with keypad (optional equipment), see instructions on 31 . page 360°...
  • Page 28 Presentation Information and warning decals 70°C (158F) 20°C (68F) 24 Sound power level outside the machine V1128010 25 WARNING! Read and understand the hydraulic oil filling instruction before filling. 26 Hydraulic oil filler point (molded on hydraulic tank, not a decal).

  • Page 29: Usa Federal Clean Air Act

    Federal Standards. Customer Assistance Volvo Construction Equipment wishes to help assure that the Emission Control System Warranty is properly administered. In the event that you do not receive the warranty service to which you...
  • Page 30 In order to document that the proper regular maintenance has been performed on the non-road engine, Volvo recommends that the owner keep all records and receipts of such maintenance. These records or receipts should be transferred to each subsequent purchaser of the non-road engine.
  • Page 31 Presentation USA federal clean air act Fuel system Fuel recommendations: The fuel used must be clean, completely distilled, stable and non-corrosive. Distillation range, cetane level and sulfur content are most important when selecting fuel for optimum combustion and minimum wear. Engine working conditions and ambient temperature influence the selection of the fuel with respect to cold handling properties and cetane...

  • Page 32: Instrument Panels

    Instrument panels Instrument panels NOTE! Do not operate the machine until you are familiar with the function and position of the instruments and operating controls. Carefully read through this Operator’s Manual, this is a matter of your safety! Keep the manual in the cab, so that it is always at hand when needed.

  • Page 33: Instrument Panel, Left

    Instrument panels Instrument panel, left Instrument panel, left Immobiliser System (optional equipment) NOTE! The machine can be equipped with an Immobiliser System with keypad or an Immobiliser Antenna 38 ). System at ignition (see page 1. Keypad Shows system status by flash codes (see table below) Number keys to enter codes Function key 1...
  • Page 34 15 minutes (Flash Code 1, armed). If 15 minutes have elapsed (Flash Code 11, Monitoring), code must be entered again. If a Master Code is lost, contact a Volvo authorised dealer. 4. Programming 6-digit Master Code 1 Precondition: No Master Code in memory.
  • Page 35 Instrument panels Instrument panel, left → Flash Code 1 (armed): Still logged in within 15 min. elapse time after ignition off. Go to step 3. → Flash Code 11 (monitoring): Log in with key combination for 4-digit User Code as shown. 3 You can start the engine now.

  • Page 36: Display Unit

    Instrument panels Display unit Display unit The display unit is located on the right instrument panel. An automatic test is performed on the I-ECU when the ignition key is turned to running position. For 3 seconds all the control lamps light up, buzzer sounds and fuel gauge needle goes to maximum position.
  • Page 37 Instrument panels Display unit 3. Central warning lamp (red) STOP The lamp lights up when control lamps 5, 7, 8 or 10 light up. The buzzer sounds when control lamp 5 and 8 lights up. If any red control lamp lights up, shut V 108705 5 down the engine immediately, determine the cause and have the cause of the fault corrected as quickly...
  • Page 38 Instrument panels Display unit 7. Air filter control lamp (yellow) The control lamp informs about the condition of the air filter. V1085800 If the control lamp lights up during operation in connection with central warning lamp (3), shut down the engine, clean or replace the air filter immediately, if necessary contact a qualified service technician.
  • Page 39 Instrument panels Display unit Automatic engine shutdown function STOP This function is made to avoid engine damage. In case of low oil pressure or high water temperature (or both) the central warning lamp, the V 108705 5 Central warning lamp related lamps (engine temperature control or engine oil pressure control) and the buzzer are activated.

  • Page 40: Instrument Panel, Right

    ISO / SAE selector switch (optional) Attachment Quick Coupler switch (if installed, not for EC15E) Switch for automatic engine speed control — auto idle (optional, not for EC15E) Switch for automatic shutdown (optional, not for EC15E) Switch for attachment (optional, if not...
  • Page 41 Instrument panels Instrument panel, right 1b. Attachment Quick Coupler Switch (optional, not for EC15E) WARNING Risk of crushing! Attachments that move unexpectedly can cause injuries. Make sure people stay out of the working area when connecting or disconnecting attachments. NOTE! Here only the steps how to use the Attachment Quick Coupler are described.
  • Page 42 → The process is finished, when the illuminations and the beep end. 2. Switch for automatic engine speed control — auto idle (optional, not for EC15E) Operation activates the automatic engine speed AUTO n/min control. The throttle lever may remain in any desired position.
  • Page 43 Instrument panels Instrument panel, right Press upper end of switch: the function of the (optional proportional) roller switch on the right hand control lever is set to attachment movement. Press lower end of switch: the function of the (optional proportional) roller switch on the right hand control lever is set to offset boom.
  • Page 44 Instrument panels Instrument panel, right Delete stored User Keys NOTE! The Master Key cannot be used for operating the machine. NOTE! Taught User Keys will be deleted after 20 seconds, when Master Key is inserted into ignition switch and turned to running position (position 1)! User Key (blue) Taught User Keys are recognized by the A-ECU and the machine is disarmed from the Immobiliser...
  • Page 45 The working lights can only be switched on if the ignition has been activated (running position/ position 1). 7. Switch for variable tracks (not for EC15E) Activate this switch and the track can be adjusted 45 ) via the dozer blade control lever (see page...
  • Page 46 Instrument panels Instrument panel, right 8. Switch for rotating warning beacon Press upper end of switch = the rotating warning beacon is on Press lower end of switch = the rotating warning beacon is off NOTE! When turning off the engine while the rotating V1085618 warning beacon is on, the rotating warning beacon will stay on.

  • Page 47: Other Controls

    Other controls Controls Other controls Controls Left hand control lever for attachments Proportional roll switch to control X3 hydraulic flow (optional equipment) Horn Control lockout lever for hydraulics Control levers for travel motion (pedals are optional equipment) Right hand control lever for attachments Push button for X1 max flow (optional equipment) Rocker switch or proportional roll switch to...
  • Page 48 Offset boom or X1 selection (optional equipment. 10 Dozer blade control lever (can be switched to extend tracks, optional, not for EC15E) 11 Throttle lever 12 Button to change between high travel speed and low travel speed (optional, not for EC15E) 1.
  • Page 49 Other controls Controls WARNING Risk of serious accidents. Unfamiliar control patterns could cause confusion and accidents resulting in serious injury. Use extreme caution when using the control levers after changing the control pattern and until you become familiar with the new pattern. 2.
  • Page 50 Push right lever forward: Turn left. Push left lever forward: Turn right. NOTE! When operating the travel levers the travel alarm (optional, not for EC15E) emits a warning signal. 6. Right control lever for attachments (ISO (RH) control pattern) Lever forward: Boom down.
  • Page 51 7. Push button for X1 max flow (optional, not for EC15E) Actuation of the switch executes the function of the first auxiliary with maximum hydraulic flow.
  • Page 52 Other controls Controls Switch to the right (B) in X1 mode: accessory flow through pipe on right side of boom NOTE! While turning ON the ignition switch or lowering the arm rest, a neutral detection is performed for the roller switch on the right control lever. The offset control lamp blinks when the roller is not in its neutral position and the proportional function (X1 or boom offset) is disabled.
  • Page 53 2 Turn the ignition key to off position. 3 Control lamp flashes more than 15 minutes. 9. Offset boom or X1 selection (optional, not for EC15E) When actuating this switch (9), function of the proportional roller on the right hand lever changes between offset boom and attachment movement.
  • Page 54 V1089831 After pressing the switch for variable tracks 38 ), the control (instrument panel right, read page lever controls the variable tracks (optional, not for EC15E), Lever forward: Extending tracks. Lever backward: Reduction of tracks width. V1128058 V1087051 Switch for variable tracks 11.
  • Page 55 Other controls Controls 12. Button to change between high travel speed and low travel speed (optional, not for EC15E) Hold button depressed for fast travel speed. Release button for low travel speed.

  • Page 56: Rops

    Other controls ROPS ROPS ROPS Cab (Roll Over Protective Structure) The cab is designed to ensure minimum crash protection space according to the standard currently being developed by the International Standard Organization. NOTE! Do not jump out of cab if the machine should roll over.
  • Page 57 If you have a canopy version of the machine, a V1179644 hammer (hydraulic breaker) protection kit is also A OPG 2 top available. Consult your local Volvo Construction B OPG 2 front Equipment dealer for information about when the different options can be used.

  • Page 58: Operator Comfort

    Other controls Operator comfort Operator comfort Operator seat A correctly adjusted operator’s seat is an essential contribution to operator comfort and safety! NOTICE To obtain maximum comfort and eliminate the risk of accidents, you must make sure that all seat adjustments have been carried out correctly before starting the machine.
  • Page 59 Other controls Operator comfort Operator's seat, adjusting WARNING Risk of serious accidents. Sudden movement of operator's seat could cause loss of machine control. This could result in accidents with serious injuries. Always stop the machine before adjusting the operator´s seat. WARNING Risk of serious injury.
  • Page 60 Other controls Operator comfort Operator’s seat, option variant B Horizontal adjustment 1 Pull lever (1) slightly up. 2 Adjust the seat to the desired position. 3 Check that the seat has properly engaged. Backrest adjustment Turn the knob (2) to the desired setting. Weight adjustment Pull lever (3) upwards or downwards until the desired weight adjustment is reached.
  • Page 61 Other controls Operator comfort Lumbar support By turning the adjustment knob (7) the curvature in the upper and lower part of the backrest is adjusted. A Maximum curvature on the upper part of the backrest B No curvature V1087084 C Maximum curvature on the lower part of the backrest Seat belt NOTE!
  • Page 62 Other controls Operator comfort Heater The heater (1) is located inside the cab on the right side. V1180034 1 Heater Windows Upper windscreen Loosen windscreen (1): 1 Push the buttons (3) on both sides. 2 Then push the windscreen upward under the cab roof.
  • Page 63 Other controls Operator comfort Working lights Working lights (2) are used to illuminate the working area under insufficient light conditions. The working lights are mounted at the front (standard) and rear (optional equipment) of the cab. Door WARNING Risk of falling. Careless mounting and dismounting of the machine could result in falling and injury.
  • Page 64 Other controls Operator comfort Emergency exit The alternative exit path is through the rear window (its location is marked with the information decal shown to the left). In case of a turnover or accident, if the door is blocked, use the emergency hammer, located on the rear pillar on the left hand side of the machine, to brake the window and leave the cab.
  • Page 65 Other controls Operator comfort Short press: Switch on sound system. In operation: Mute sound system. Long press: Switch off sound system. 3 Volume control Adjust the volume In the menu: Change the settings. Fast-Browse mode: Select folder and track. 4 Display 5 SEARCH/CHANGE/SELECT button UP/DOWN In the menu: Select menu item.

  • Page 66: Operating Instructions

    Operating instructions Operating instructions This chapter contains rules which must be followed in order to operate the machine safely. However, these rules are to be followed in conjunction with laws or other national regulations applicable to road safety and labour welfare. Alertness, judgement and respect for applicable safety regulations are conditions for avoiding risk of accidents.
  • Page 67 Operating instructions established by the job site management. For example: NOTE! Some parts of the basic machine may restrict visibility, for example, the cab's pillars, frames, exhaust pipe, engine hood, as well as optional equipment such as buckets, pallet forks, grapples, and so on.
  • Page 68 Operating instructions Mirror setting Mirrors (optional), adjusting Rear-view mirrors (optional) V1180768 Machine`s right view (mirrors optional) Using rear-view mirrors helps to get more comfortable visibility without torso rotation. Adjust it as good surrounding visibility is obtained while operating. V1180769 Machine’s top view (mirrors optional) Measures before and during operation Walk around the machine and check that there are no obstacles next to the machine.
  • Page 69 Operating instructions Never allow any person to walk or stand under raised equipment or suspended loads.

  • Page 70: Safety Rules When Operating

    Operating instructions Safety rules when operating Safety rules when operating Follow the safety rules in the Operator's Manual before performing any operation. Operator obligations WARNING Risk of fatal accidents. Unauthorised persons within the work area around the machine could lead to serious crushing injury. •...
  • Page 71 Operating instructions Safety rules when operating The operator must be in control of the working area of the machine. - Prevent persons from walking or standing under raised excavating equipment, unless it has been made safe or supported. - Prevent persons from entering or remaining in the danger area, that is a distance of at least 7 m (23 ft) in all directions from operating machines.
  • Page 72 Operating instructions Safety rules when operating Operator safety WARNING Risk of fatal accidents. Unauthorised persons within the work area around the machine could lead to serious crushing injury. • Clear all unauthorised personnel from the working area. • Keep a lookout in all directions. •...
  • Page 73 Operating instructions Safety rules when operating The cab is designed to meet the requirements for falling objects, the weight of which agrees with testing methods according to ROPS-standard (Roll Over Protective Structure), OPGstandard (Operator Protective Structure) and TOPS (Tip- 10 . Over Protective Structure), see page During electrical storms, do not enter or exit the machine.
  • Page 74 Operating instructions Safety rules when operating when considering traffic speed and intensity or other local conditions, must be used. When moving the machine with a suspended load, special attention must be observed. When required, request the help of a signal man. Use lights, hazard flashers and rotating warning beacon according to national traffic regulations.

  • Page 75: Measures Before Operating

    Operating instructions Measures before operating Measures before operating For safety, observe the following rules. - Read the Operator's manual. Lubrication and - Carry out daily service, see page service chart . In cold weather, make sure that the freezing point of the coolant is sufficiently low and that the lubricating oil is intended for winter use.

  • Page 76: Starting Engine

    Operating instructions Starting engine Starting engine 1 Shift control lockout lever (4) to position (A). You are now able to start the engine and the operating levers for working and travel hydraulics are locked (no movement possible). 2 Insert the ignition key into the ignition switch and turn it to running position (position 1).
  • Page 77 Operating instructions Starting engine 9 Let the engine warm up during at least one minute before operating the machine. 10 Shift control lockout lever to horizontal position to be able to operate the machine. NOTE! In case the machine is equipped with a hydraulic lock switch and/or a seat sensor, read the instruction to unlock the hydraulic in chapter Instrument panel, right on page 38 .
  • Page 78 Operating instructions Starting engine Starting with booster batteries WARNING Risk of explosion. Batteries could explode due to the current surge if a fully charged battery is connected to a completely discharged or frozen battery. Do not boost start a machine with a completely discharged or frozen battery.
  • Page 79 Operating instructions Starting engine 9 Finally disconnect the jump lead between the (+) terminals. 10 Re-install the battery pole stud protections. Warming up NOTICE Do not turn the ignition key while the engine is running, as this will generate a surge voltage that may damage the electrical system.

  • Page 80: Stopping

    Operating instructions Stopping Stopping WARNING STOP Risk of crushing. A raised attachment could fall and cause crushing injury. Before leaving the cab, always lower all attachments to the ground and lock the control V1087043 functions. 1 If possible park the machine on solid and level ground and lower the attachment and dozer blade to the ground.

  • Page 81: Parking

    Operating instructions Parking Parking WARNING Risk of crushing. A raised attachment could fall and cause crushing injury. Before leaving the cab, always lower all attachments to the ground and lock the control functions. 1 Park the machine on firm, horizontal ground. 2 Open the bucket totally and lower it to the ground.
  • Page 82 Operating instructions Parking Long-term parking NOTICE If the machine is not going to be used every day, all cylinders should be protected against corrosion. V1129844 Long-term parking position 1 Carry out the measures as described on previous page. Remember that the ground on which the machine is to stand may shift depending on the weather.
  • Page 83 Operating instructions Parking Air cleaner unit Track tension NOTE! If a preservative has been used on the machine to prepare it for long term storage, follow the manufacturer’s instructions for any necessary safety precautions and the method of removal.

  • Page 84: Retrieving And Towing

    Operating instructions Retrieving and towing Retrieving and towing Towing V1177083 In case the machine needs to be retrieved, either for safety reasons, or under certain operational conditions, the machine can be towed by using the towing eye located on the lower frame. Before towing ensure that the towing linkage is properly connected, adequate for the purposes.

  • Page 85: Attachments, Alternative Lowering

    Operating instructions Attachments, alternative lowering Attachments, alternative lowering WARNING Risk of crushing. Incorrect function of the line rupture valves may cause uncontrolled lowering of the attachment. Do not enter under the attachment when working with the alternative lowering function. WARNING Risk of crushing.
  • Page 86 Operating instructions Attachments, alternative lowering 2 Shift control lockout lever (4) to position (B). The control levers for working and travel hydraulics are unlocked (movement possible). 45 ) can 3 The control levers (1) and (6) (see page be used to lower the attachment. NOTE! If lowering of the attachment is not possible because the accumulator is depressurized, restart...

  • Page 87: Transporting Machine

    Operating instructions Transporting machine Transporting machine When transporting the machine pay attention to applicable regulations regarding weight, width, height, length and securing the load. Make sure that the ramp is of ample width, stability, thickness and length. Remove sludge, grease, oil etc. from ramp and trailer in order to avoid slipping of the machine Block both crawler tracks after loading and lash the machine down with chains and belts of sufficient...
  • Page 88 199 . machine weight, see page NOTE! Beware of interference between tying material (e.g. chains) and machine parts. Volvo is not responsible neither for lifting equipment nor for lifting techniques. 8 The distance (C) between axis A (lifting points on boom) and B (lifting points on blade) and...
  • Page 89 Operating instructions Transporting machine NOTICE Risk of contact between the lifting equipment and the machine when lifting. This can lead to uncontrolled rocking of the machine and falling. The lifting device on the blade must always be held vertically. Loading machine on truck or trailer V1198920 Transporting Direction (A) and tie down angles (α) WARNING...
  • Page 90 Operating instructions Transporting machine NOTE! To avoid tilting, the boom must be in direction towards the ramp. NOTE! Never operate any lever other than the travel levers (pedals) while the machine is on the loading ramp. 2 Align the machine’s tracks to the ramp. 3 Park the machine on the truck or trailer.
  • Page 91 Operating instructions Transporting machine V1198923 Tying down EC15E, EC18E, EC20E; Angles (β) Tying down machine NOTE! On the rear part of upper frame, tie down devices must not be in contact with surrounding structural parts (pillars, hoods or other parts of the upper frame).
  • Page 92 3 Then tight the chains and belts solidly one after the other obliquely opposite. NOTE! During transportation the fixture has to be re- checked and probably tight again. EC15E and retracted Tying-down on small trailer (3.5t) Extended tracks tracks Tracks...

  • Page 93: Operating Techniques

    Operating techniques Operating techniques The excavator is a multi-task machine capable of being fitted with multitude special attachments to perform many types of work. This chapter contains information and instructions regarding the best operating practices to improve efficiency, including examples on how the most common attachments are used.

  • Page 94: Eco Driving

    The right equipped machine saves on fuel and maintenance. See the operating techniques chapter for further information about equipment. Contact your local Volvo Construction Equipment dealer for further information and the possibility to attend a Volvo training for fuel efficient machine operating.

  • Page 95: Whole-Body Vibrations

    Operating techniques Whole-body vibrations Whole-body vibrations Whole-body vibration emission on construction machinery are affected by a number of factors, such as working mode, ground conditions, speed, and so To a large extent the operator can influence the actual vibration levels, because the operator controls the speed of the machine, its working mode, the travel path, and so on.
  • Page 96 Operating techniques Whole-body vibrations - Transport machines when there are long distances between worksites. Back pain associated with whole-body vibrations may be caused by other risk factors. The following guidelines can be effective to minimize risks of back pains: - Adjust the seat and controls to achieve good posture.

  • Page 97: Rules For Digging

    Operating techniques Rules for digging Rules for digging WARNING Risk of serious injury. More than one person in the cab while operating could cause accidents and serious injury. Only the operator, seated in the operator’s seat, may be in the cab when operating. All other persons must keep at a safe distance from the machine.

  • Page 98: Working Within Dangerous Areas

    Operating techniques Working within dangerous areas Working within dangerous areas Observe great care at marked danger areas. Do not operate too close to the edge of a quay, ramp, ditch and so on. Move slowly when working in confined spaces and check that there is sufficient room for machine and load.
  • Page 99 Operating techniques Working within dangerous areas operator at fairly great distances from the power line. Voltage Minimum distance to power line 0 ~ 50 kV 3 m (10 ft) 50 ~ 69 kV 4.6 m (15 ft) 69 ~ 138 kV 5 m (16.4 ft) 138 ~ 250 kV 6 m (20 ft)
  • Page 100 Operating techniques Working within dangerous areas - All other persons should keep away from the machine, ropes, and load. - The operator should try to remove the machine from contact by moving it in the reverse direction from that which caused the contact. - If the machine cannot be moved away from contact, the operator should remain inside cab until the lines have been de-energized.
  • Page 101 Operating techniques Working within dangerous areas Underground cables and pipes Make sure that authorities or companies responsible for cables and pipes have been contacted and that their instructions are followed. Also check which rules apply to ground personnel regarding exposing cables and pipes. Normally only the service companies' own personnel may expose and arrange provisional suspension of cables.
  • Page 102 (engine (engine maximum lubrication) lubrication) machine inclination should not be more than α = 10° EC15E (18%) α = 12° (21%) EC18E α = 18° (32%) α = 20° α = 30° α = 19° (37%) (58%) (34%) ECR18 α...
  • Page 103 Operating techniques Working within dangerous areas Caution on slopes Be careful when opening or closing the doors on a slope, operational force may be changed rapidly. Make sure to keep the doors closed. Do not descend backward on a slope. Operate the travel function slowly when approaching or descending a slope.
  • Page 104 Operating techniques Working within dangerous areas Check also that no water has entered the travel gearbox. NOTICE Risk of machine damage. When operating the machine in water, the water can damage the machine parts. When operating in water, do not exceed the maximum permissible water depth.
  • Page 105 Operating techniques Working within dangerous areas road verges or similar, as the ground may easily give way after it has been raining.
  • Page 106 Operating techniques Working within dangerous areas Working in cold weather WARNING Risk of frostbite. Bare skin can freeze stuck to cold metal which could cause injury. Use personal protective equipment when handling cold objects. WARNING Risk of crushing injury. The hydraulic system could respond slowly at low temperatures and could cause unexpected machine movements.
  • Page 107 Operating techniques Working within dangerous areas Demolition work The machine is often used for demolition work. Be extremely careful and study the work site thoroughly. Use fall protection over the cab against falling objects. Make sure that the material, on which the machine is standing, cannot collapse or slide.

  • Page 108: Attachments

    EU Machine Safety Directive is stated on the product plate of the machine by the way of a CE marking. Therefore, this marking also covers attachments which are designed and marked by Volvo Construction Equipment, as they are an...
  • Page 109 Operating techniques Attachments integrated part of the machine and adapted to the machine. Volvo Construction Equipment is not responsible for attachments manufactured by other companies. Such attachments must be CE marked and accompanied by a Declaration of Conformity and user instructions.

  • Page 110: Attachments, Connecting And Disconnecting

    Operating techniques Attachments, connecting and disconnecting Attachments, connecting and disconnecting WARNING Risk of crushing. Falling attachments could result in severe injury or death. Make sure the attachment bracket is properly locked before starting work. WARNING Risk of crushing. An unsecured attachment could fall and cause serious injury or death.

  • Page 111: Attachment Brackets

    Operating techniques Attachment brackets Attachment brackets Volvo Attachment bracket NOTE! For other types of attachment brackets please refer to the separate attachment bracket Operator Manuals. WARNING 1 Front hook Risk of crushing. 2 Rotating hook Raised equipment may drop if the hydraulic system 3 Locking pin fails or if the control is operated.
  • Page 112 Operating techniques Attachment brackets 1 Remove the linch pin and extract the locking pin. 2 Rotate the locking pin 90° to lock it in extracted position. 3 Lower the dipper arm into a position where the attachment bracket connects with the front bucket pin.
  • Page 113 Operating techniques Attachment brackets 5 Insert the release bar into the hole at the back of the attachment bracket. To release the attachment bracket, insert the release bar and pull. 6 Pull the release bar to release the attachment bracket from the rear bucket pin. WARNING Risk of crushing.

  • Page 114: Hydraulic Attachment Bracket

    Operating techniques Hydraulic attachment bracket Hydraulic attachment bracket Attachment quick coupler (optional equipment, not for EC15E) Disconnecting & connecting a bucket WARNING Risk of crushing! Attachments that move unexpectedly can cause injuries. Make sure people stay out of the working area when connecting or disconnecting attachments.
  • Page 115 Operating techniques Hydraulic attachment bracket To connect another bucket: Go on with item 11. To finish without connecting: Finish following items 8, 9 & 10.. 8 To close the Attachment Quick Coupler, return Neutral (B). the switch to position 9 Press the bucket against the ground. In this position, curl the bucket in and out to check that it is locked in the correct position.

  • Page 116: Pressure Release

    Operating techniques Pressure release Pressure release Before removing or connecting hydraulic hoses the pressure in the hydraulic system must be released. WARNING Risk of high pressure injection. Residual pressure in the hydraulic system could lead to oil under high pressure jetting out and cause serious injury, even if the engine has not been running for some time.

  • Page 117: Buckets

    Operating techniques Buckets Buckets Working with buckets Digging a trench When excavating a trench it is recommended to dig in layers, thus to obtain a level trench bottom. Use a combination of bucket, dipper and boom motions to maintain the angle of the bucket while digging. 1 Anchor the dozer blade into the ground behind the machine.

  • Page 118: Offset Boom

    V 108705 4 Control lamp for offset boom Offset in degree (°) to left to right 75° 55° EC15E minimum radius, mm (in) Dipper arm Dipper arm Type 950 mm 1150 mm (37.4 in) (45.3 in) to left 1181 (46.5) 1184 (44.6)
  • Page 119 Operating techniques Offset boom ECR18E minimum radius, mm (in) Dipper arm Dipper arm Type 950 mm 1150 mm (37.4 in) (45.3 in) to left 1269 (50.0) 1287 (50.7) to right 1429 (56.3) 1449 (57.0) 688 (27.1) EC20E minimum radius, mm (in) Dipper arm Dipper arm Type...

  • Page 120: Special Hydraulics

    Volvo supplies a wide range of hydraulic tools. All tools and optional equipment are described in the Attachment Catalogue. Contact a Volvo dealer for...

  • Page 121: Hammer

    Operating techniques Hammer Hammer Working with hammer (hydraulic breaker) WARNING Risk of severe personal injury. While working with the hammer flying chips of rock could cause severe injury. Provide protective nets for the windscreens. Keep windows and door closed and prevent persons from entering the risk zone when operating the hydraulic breaker.
  • Page 122 Operating techniques Hammer 4 Place the boom and hammer in the breaking position. Quick and careless boom movements could result in damage to the hammer. Position for hammer use 5 Place the tool perpendicular to the surface of the object. Keep the feed force aligned with the tool. Avoid small irregularities on the object which will break easily and cause either idle strokes or an incorrect working angle.
  • Page 123 Operating techniques Hammer WARNING Risk of high pressure injection. Residual pressure in the hydraulic system could lead to oil under high pressure jetting out and cause serious injury, even if the engine has not been running for some time. Always release the pressure before any kind of service of the hydraulic system is carried out.
  • Page 124 Operating techniques Hammer Disconnecting with pivot pins 1 Place the machine on firm and level ground. 2 Lower the boom and place the hammer flat on the ground. 3 Release the pressure from the hydraulic system 114 . according to the procedure on page 4 Remove the ignition key to make sure the engine cannot be started.
  • Page 125 Operating techniques Hammer Connecting to an attachment quick coupler, hydraulic WARNING Risk of crushing. Falling attachment could result in severe injury or death. Make sure that the attachment, hydraulic hoses and connections are undamaged and securely fastened. V1114279 Attachment quick coupler, hook on V1093157 1 Place the machine on firm and level ground.
  • Page 126 Operating techniques Hammer Disconnecting from an attachment quick coupler, hydraulic WARNING Risk of crushing! Attachments that move unexpectedly can cause injuries. Make sure people stay out of the working area when connecting or disconnecting attachments. 1 Place the machine on firm and level ground. 2 Lower the dozer blade and the boom to the ground.

  • Page 127: Hose Rupture Valves

    Operating techniques Hose rupture valves Hose rupture valves (optional equipment) WARNING Risk of crushing by falling attachments. Hydraulic or mechanical failure could cause the attachments to fall, resulting in severe personal injury or death. Ensure no persons can enter the danger zone until the failure is resolved.

  • Page 128: Tracks

    Operating techniques Tracks Tracks When using rubber tracks WARNING Risk of crushing. Moving tracks could cause serious crushing injury. Always ensure that no persons are near the tracks while the machine is in motion. V1087141 Moving over obstacles When reversing over an obstacle, a gap is formed between the rollers (1) and track (2).

  • Page 129: Lifting Objects

    Operating techniques Lifting objects Lifting objects The machine can be optionally equipped with independent or combined systems, allowing the lifting of various loads as from the excavator working equipment. A connecting rod featuring a lifting device across its structure, in order to proceed the lashing with appropriate lifting accessories.
  • Page 130 Operating techniques Lifting objects Always use appropriate lifting hook. Only lift objects using the approved lifting point on the machine (A). Contact your Volvo dealer if any doubt. WARNING Risk of crushing. Falling load could cause serious injury. Do not stand under a suspended load. Use V1087143 appropriate loading and lifting equipment.
  • Page 131 Operating techniques Lifting objects - Know the start and finish positions, load lifting position and setting position. - Know the machine configuration, especially the dipper arm and boom lengths and track size. - Choose the correct lifting chart taking into account all attachments and rigging materials that will be used during the lift.
  • Page 132 Operating techniques Lifting objects Stability The stability of working machines is highly changeable and exposed to great variations In order to carry out the work safely, the operator must himself or herself think about and take into consideration the particular conditions that apply at a specific moment.
  • Page 133 Operating techniques Lifting objects Lifting capacities Lifting capacities are 75% of the tipping load or 87% of the hydraulic limit. NOTE! If the overload warning lamp lights up, you have reached the maximum lifting limit. Immediately lower the equipment and unload some of the weight or move to a more safe position where the light does not illuminate.

  • Page 134: Signalling Diagram

    Operating techniques Signalling diagram Signalling diagram Manual signalling to an operator of a mobile excavator as per SAE J1307. The primary use of hand signals is for a signalman to direct the lifting, handling, and placement of loads attached to working equipment. Hand signal usage may also be applicable to earth moving operations and/or machine travel when the operator's visibility is obstructed.
  • Page 135 Operating techniques Signalling diagram SLEW DIPPER ARM INWARD With either arm extended horizontally, point with forefinger With both hands clenched, to direction of slew rotation. point thumbs inward. V1065930 V1104050 V1104049 DIPPER ARM OUTWARD RETRACT TELESCOPIC EXTEND TELESCOPIC With both hands clenched, BOOM BOOM point thumbs outward.
  • Page 136 Operating techniques Signalling diagram TRAVEL THIS FAR TO GO Raise forearm with closed fist indicating inside of turn. With hands raised and open Move other fist in vertical circle indicating direction of track inward, move hands or wheel rotation. laterally, indicating distance to go.

  • Page 137: Safety When Servicing

    Safety when servicing Safety when servicing This section deals with the safety rules which should be followed when checking and servicing the machine. It also describes the risks when working with unhealthy material and ways to avoid personal injuries. Further safety rules and warnings texts are given within the respective sections.

  • Page 138: Service Position

    The stability of the machine is a prerequisite for safe assembly, maintenance and repair work. When replacing spare parts make sure to use genuine Volvo spare parts. Do not use any spare parts of lower quality. Cleanliness is decisive for the operating safety of the complete machine.

  • Page 139: Before Service, Read

    Lifting devices, tools, working methods, lubricants and parts prescribed in the Operator's Manual should be used. Volvo Construction Equipment will not accept any responsibility otherwise. Make sure that no tools or other objects, which may cause damage, have been forgotten in or on the machine.
  • Page 140 Safety when servicing Before service, read Release the pressure in the hydraulic system before starting the service work.
  • Page 141 Safety when servicing Before service, read Never set a relief valve to a higher pressure than that recommended by the manufacturer. Machines, which are used within a polluted or in another way insanitary area should be equipped for this kind of work. Special safety regulations apply when servicing such a machine.

  • Page 142: Entering, Leaving And Climbing The Machine

    Safety when servicing Entering, leaving and climbing the machine Entering, leaving and climbing the machine Access to cab The cab door is fitted with an external door handle with a lock (1) and an internal door handle. The door can be locked in open position by application of manual force (a fixed locking bolt (3) on the cab engages in the round bolt receptacle (2) in the door).

  • Page 143: Fire Prevention

    Safety when servicing Fire prevention Fire prevention Using the machine in environments with high risk of fire or explosion requires special training and equipment. There is always a risk of fire. Find out what kind of fire extinguisher is used on your working site and how to use it.
  • Page 144 Safety when servicing Fire prevention and oil. Besides reducing the risk of fire, it is also easier to detect faulty or loose components. NOTE! Take great care if a high-pressure wash is used for cleaning. Electrical components and electrical leads can be damaged even at a moderately high pressure and temperature.
  • Page 145 Safety when servicing Fire prevention Check that fuel lines, hydraulic and brake hoses and electrical cables have not been damaged by chafing or are not in danger of being damaged in that way because of incorrect installation or clamping. This applies particularly to unfused cables, which are red and marked R (B+) and routed: - between the batteries...

  • Page 146: Handling Hazardous Materials

    Safety when servicing Handling hazardous materials Handling hazardous materials Heated paint WARNING Risk of toxin inhalation. Burning of painted, plastic or rubber parts produces gases that could damage respiratory tracts. Never burn painted or rubber parts or any plastics. Heated paint gives off poisonous gases. Therefore, paint must be removed from an area with a radius of at least 10 cm (4 in) before carrying out welding, grinding or gas cutting.
  • Page 147 Safety when servicing Handling hazardous materials Heated fluoro-carbon rubber WARNING Risk of serious injury. At very high temperatures fluoro-carbon rubber forms substances which are very corrosive to skin and lungs. Always wear personal protective equipment. When handling a machine which has been damaged by fire or been exposed to intense heat, the following measures should be taken: Use thick, rubber gloves and wear protective...
  • Page 148 Safety when servicing Handling hazardous materials Batteries WARNING Risk of chemical burns. The battery electrolyte contains corrosive sulphuric acid which could cause severe chemical burns. If electrolyte spilled on your bare skin, remove it immediately and wash the affected area with soap and plenty of water.

  • Page 149: Handling Line, Tubes And Hoses

    Check lines, tubes and hoses carefully. Do not reuse hose, tube and fittings. Do not use your bare hand to check for leaks. Tighten all connections. Consult your Volvo dealer for the recommended tightening torque. If any of the following conditions are found, replace the parts.

  • Page 150: Maintenance

    "Delivery instructions" according to applicable form, which must be signed, if the warranty is to apply. Service Programme For any factory warranty to be valid, the machine shall be maintained according to the service program established by Volvo. The service program...
  • Page 151 The operating time between intervals only applies if the machine is used in normal environment and operating conditions. Ask your Volvo dealer what is right for your specific machine. Service points Service positions rear, left side and right side.
  • Page 152 Maintenance Radiator Coolant filler neck Air filter Battery Battery quick-connector...

  • Page 153: Lubrication And Service Chart

    Maintenance Lubrication and service chart Lubrication and service chart Symbol key The following standard symbols are used in the lubrication and service chart. Lubrication Check travel gear oil Fuel system Check track tension Drain condensation water Check the hydraulic oil level Replace fuel filter Change the hydraulic oil Check coolant level...
  • Page 154 Maintenance Lubrication and service chart Every: 10, 50, 250, 500, 1000, 1500, 2000 and 3000 operating hours (according to Service Programme of the machine). V1177459...
  • Page 155 Maintenance Lubrication and service chart When required Page Fuel, filling Batteries, charging Alternator Welding. Any unauthorized welding leads to a loss of warranty. Cleaning machine Paint finish maintenance Touch-up painting Cleaning engine compartment Washer reservoir Front windscreen rail, lubricate Bucket teeth, replacing Seat belt, replace (minimum every third year or latest after 1500 hours) Workshop DAILY (every 10 hours)
  • Page 156 Maintenance Lubrication and service chart FIRST 50 hours inspection This inspection shall be performed by a qualified service technician. EVERY 250 hours Page After carrying out daily and 50 hours services Engine oil, change workshop Engine oil filter, replace (with every engine oil change) workshop Track unit, check tension and condition Track gearbox oil level, check...
  • Page 157 Exhaust manifold, check for damages and leakages, mounting screws workshop (minimum once a year) Intake air line, replace (minimum once a year) workshop Coolant, check and adjust if necessary (only VOLVO coolant VCS, workshop minimum every year) EVERY 1000 hours Page...
  • Page 158 Lubrication and service chart EVERY 2000 hours Page After carrying out daily, 50, 250, 500, and 1000 hour services Coolant, change (minimum every fourth year, only VOLVO coolant VCS) workshop EVERY 3000 hours Page After carrying out daily, 50, 250, 500, 1000, and 1500 hour services...

  • Page 159: Maintenance Service, Every 10 Hours

    Maintenance Maintenance service, every 10 hours Maintenance service, every 10 hours Coolant level, checking The coolant expansion tank (1) is located under the rear hood. 1 Shut down the engine. 2 Allow the engine to cool. Once the cooling system has cooled down, the coolant level must be between the FULL (MAX) and LOW (MIN) marks in the coolant expansion tank (1).
  • Page 160 Maintenance Maintenance service, every 10 hours Hydraulic oil level, checking When you check the oil, the temperature of the oil must be between 20 °C (68 °F) and 70 °C (158 °F) [±5 °C (9 °F)]. 70°C (158F) 1 Park the machine on horizontal ground. 20°C 2 Operate all cylinders to both directions while the (68F)
  • Page 161 Maintenance Maintenance service, every 10 hours 2 Open the rear hood. 3 Pull out the dipstick and wipe it clean with a lint- free cloth, reinsert it until it bottoms and pull it back out. 4 The oil level should reach the upper mark (MAX). 5 If the oil level is near or even below the bottom mark (MIN), top up oil immediately through the oil filler (1) to avoid severe engine damage.

  • Page 162: Maintenance Service, Every 50 Hours

    Maintenance Maintenance service, every 50 hours Maintenance service, every 50 hours Bearings, greasing The service life of bushings and pivot pins can be extended considerably, if the machine is greased regularly and in the correct way. Before greasing, place the machine on horizontal ground and extend the equipment in the front, so that all cylinder grease points are accessible.

  • Page 163: Maintenance Service, Every 250 Hours

    Maintenance Maintenance service, every 250 hours Maintenance service, every 250 hours Track unit, checking tension NOTE! Incorrect tension reduces the lifetime of the tracks. A too low track tension increases the risk of detracking. 1 Park the machine on horizontal ground. 2 Lower the dozer blade in the back to the ground until the tracks are slightly raised (see picture).
  • Page 164 Maintenance Maintenance service, every 250 hours NOTICE Risk of environmental pollution! The grease in the track adjustment cylinder is under high pressure and large quantities of grease will be quickly released if the valve is loosened too much. Never loosen the valve by more than two turns when draining the grease.

  • Page 165: Maintenance Service, Every 500 Hours

    Maintenance Maintenance service, every 500 hours Maintenance service, every 500 hours Radiator and coolers, cleaning WARNING Risk of burns! Hot machine parts could cause burns. Allow hot machine parts to cool before performing adjustments or service. Wear personal protective equipment. Remove the panel on the right hand side of the machine to access the radiator/hydraulic oil cooler unit as follows:...
  • Page 166 Maintenance Maintenance service, every 500 hours 1 Open the locking hooks for the housing lid (1) and remove filter from the housing. 2 Bang the filter several times with the front face vertically against the palm of your hand or against a flat and soft surface.

  • Page 167: Maintenance Service, Every 1000 Hours

    Maintenance Maintenance service, every 1000 hours Maintenance service, every 1000 hours Secondary air filter, replacing (optional equipment) NOTE! Read full instruction according to primary air filter 163 . on page NOTE! Use only genuine filters. Non-genuine filters do not fit and cause danger to the engine! V1087184 NOTE! Operating the machine without air filter can lead to...

  • Page 168: Maintenance Service, When Required

    Maintenance Maintenance service, when required Maintenance service, when required Fuel, filling Clean fuel is essential for trouble-free of the diesel 184 , for engine. For fuel quality, see page alternative fuels and their maintenance intervals 186 . requirements, see page Fuel tank Any repair or modification of the fuel tank must be done by a qualified service technician.
  • Page 169 Maintenance Maintenance service, when required Fuel system, bleeding The machine has a self-bleeding system.

  • Page 170: Batteries, Charging

    Maintenance Maintenance service, when required Batteries, charging WARNING Risk of fire and explosion. Battery gas contains hydrogen and is flammable and could explode. Do not open a battery close to sources of fire such as open flames, cigarettes or sparks. WARNING Risk of serious injury.

  • Page 171: Alternator

    NOTE! Welding on the machine is not allowed. If welding on the machine is needed, it has to be approved by Volvo Construction Equipment. Otherwise all additional welding is under customer responsibilities. Any unauthorized welding could lead to a loss of warranty.

  • Page 172: Cleaning Machine

    Maintenance Maintenance service, when required Cleaning machine The machine should be cleaned regularly with conventional car care products in order to eliminate the risk of damage to the paint finish and other surfaces on the machine. NOTICE Avoid using strong cleaning agents or chemicals in order to minimise the risk of damage to the paint finish.

  • Page 173: Paint Finish Maintenance

    Maintenance Maintenance service, when required NOTE! Protect electrical leads in an appropriate way and be careful not to damage the cab prefilter when cleaning the machine. NOTICE Do not spray with high pressure into the sealing of the slewing ring, the water may penetrate and affect the characteristics of the grease.
  • Page 174 Maintenance Maintenance service, when required Cleaning engine compartment WARNING Risk of serious injury. Rotating parts could cause serious cutting or crushing injury. Never open the engine hood when the engine is running. WARNING Risk of burns. Engine and exhaust system components get very hot and can cause severe burns.
  • Page 175 Maintenance Maintenance service, when required Front windscreen rails The front windscreen rails must be kept lubricated. Start at one end of the rail and lubricate with grease all the way to the other end. V1087199 Bucket and ripper teeth, replacing WARNING Risk of splinter injury.
  • Page 176 Maintenance Maintenance service, when required Removing ripper tooth 1 Lower the tooth onto stable ground as shown. 2 Clean the opening for tooth adapter locking device. 3 Knock out the locking device with a hammer and the special tool or other suitable drift. 4 Remove tooth.
  • Page 177 Maintenance Maintenance service, when required 7 Ripper tooth: Knock down the locking device further with a hammer and the tool or other suitable drift until the upper part is just below the shown line in the hole and is engaged. NOTE! V1178785 Replace the steel pin in connection with...
  • Page 178 Maintenance Maintenance service, when required Recommended intervals for critical parts To ensure safety at all times when operating or driving the machine, periodic maintenance must always be carried out. To maintain safety over time, it is also recommended that periodic check or replacement of the parts given in the table below, is carried out. These parts are closely connected to safety and fire prevention.
  • Page 179 Maintenance Maintenance service, when required Maintenance under special environmental conditions Related Conditions Maintenance page Before operating, check the tightness of plugs and all drain hoses and cocks. After working, replenish the grease to the attachment pins or the areas affected by the water. When operating the machine, make sure to check and Water or near lubricate attachment points affected by water regularly.
  • Page 180 Maintenance Maintenance service, when required Related Conditions Maintenance page Check regularly that hose and pipe connections from the air cleaner to the engine induction manifold do not leak. Clean the air filter at shorter service intervals. Clean the clogging net for radiator and oil cooler at shorter Dusty service intervals.

  • Page 181: Specifications

    The Volvo lubricants have been specially developed to fulfil the demanding operating conditions, in which Volvo CE’s machines are used in. The oils have been tested according to Volvo CE’s specifications and therefore meet the high requirements for safety and quality.
  • Page 182 6743/0 Volvo Super Grease Lithium EP2 Coolant . Cooling Coolant Use Volvo coolant VCS, see page system ASTM: American Society of Testing and Material SAE: Society of Automotive Engineers ISO: International Standardization Organization API: American Petroleum Institute NOTE! Use engine oil of type SAE 10W, SAE 10W/30 or SAE 15W/40, if the engine is to be started under an ambient temperature of less than 0 °C (32 °F), even...
  • Page 183 Engine oil Sulphur content in the fuel < 0.3 % 0.3 % ~ 0.5 % > 0.5 % Oil grade Oil changing interval Volvo Ultra Diesel Engine Oil or VDS-3 or VDS-2 + ACEA-E7 or 250 hour 125 hour 75 hour...
  • Page 184 Recommended lubricants Coolant Only use Volvo Coolant VCS when topping up or changing coolant. To avoid damage to engine and cooling system, different coolants or corrosion protection must not be mixed. When using concentrated Volvo Coolant VCS and clean water, the mixture should contain 40–60% concentrated coolant and 60–40% clean water.
  • Page 185 Specifications Recommended lubricants Hydraulic oil Only use Volvo genuine hydraulic oil approved by Volvo Construction Equipment must be used. Do not mix different brands of hydraulic oil as this can lead to damage in the hydraulic system. 179 . For the hydraulic oil specification, see page Ambient temperature °C...

  • Page 186: Fuel System

    (RME), are in some markets offered both as a pure product or for mixing with diesel fuel. Volvo Construction Equipment accept an additive quantity of max. 7 % bio-diesel fuel to the diesel fuel ready-mixed from the oil manufacturers.
  • Page 187 Specifications Fuel system - limited storage life of the fuel which may lead to clogging of the fuel system, if the machine has not been used over a long period. Warranty The warranty does not apply to damage caused by an admixture of more than 7% of biodiesel fuel.
  • Page 188 HVO that conforms to CEN prEN 15940 is approved for use in all Volvo Construction Equipment diesel engines with no changes to maintenance intervals.
  • Page 189 Specifications Fuel system - B1-B5 biodiesel blends conform to EN590 or ASTM D975 - B6-B7 biodiesel blends conform to EN590 or ASTM D7467 - B8-B20 biodiesel blends conform to ASTM D7467 Engine emission designation Engine size Acceptable blend EU Stage II / US Tier 2 * Below D4 / 4 Up to B7 EU Stage IIIA / US Tier 3 *...
  • Page 190 Specifications Fuel system Every 10 hours - Check the engine oil and change if it rises above the maximum fill level - Inspect the fuel system components and replace as necessary Half of original interval - Change the engine oil and filter - Replace the fuel filter(s) Every year, regardless of operating hours - Change the engine oil and filter...
  • Page 191 Alternative fuels, including biodiesel, that are not substantially similar to the required test fuels may adversely affect engine emissions compliance. As a result, Volvo does not warrant that the engine will conform to applicable Federal or California and EU emissions...

  • Page 192: Service Capacities And Change Intervals

    Specifications Service capacities and change intervals Service capacities and change intervals Changing capacities in litres (US gal) Fuel tank 21 (5.55) Cooling system (total) 4 (1.06) Engine oil including filter 3.7 (0.98) Hydraulic oil tank 15.6 (4.12) Hydraulic system (total) 21 (5.55) Track gearbox 2 x 0.33 (2 x 0.09)

  • Page 193: Engine

    Specifications Engine Engine Designation VOLVO D0.9A Combustion method Indirect injection system Emission certification EPA TIER4F / EU Stage IV Engine power, net 11.2 kW at 2300 rpm (ISO 3046-1 for EU market) (SAE J1995 for US market) Engine power, gross 11.8 kW at 2300 rpm...

  • Page 194: Electrical System

    Specifications Electrical system Electrical system Electrical System EC15E EC18E/ECR18E EC20E System voltage 12 V Batteries Battery voltage 12 V Battery capacity 42 Ah 70 Ah 42 / 70 Ah Alternator 12 V / 40 A Starter motor 12 V / 1.4 kW...
  • Page 195 Specifications Electrical system RE3301 RE2302 RE3507 Fuses Fuse Ampere Function FU01 30 A Main fuse FU02 20 A Fuse, starter motor FU03 20 A Main fuse, engine stop solenoid FU04 Instrument cluster supply Solenoid, engine stop Relay, engine stop Relay, working lights FU05 Preheating...
  • Page 196 Specifications Electrical system Fuse Ampere Function FU06 10 A Hydraulic functions V-ECU Auto idle FU07 Alternator I-ECU Fuel filling pump FU08 10 A Fuse, hydraulic safety valve, control lock (safety lock) Hydraulic functions FU09 20 A Main relay, working lights FU10 10 A Hydraulic functions...

  • Page 197: Cab

    Specifications General Cab interior, upholstery and insulation Fire retardant (fire resistant) ISO 3795 and EN 474–1 Cab filter Conforms to 43m /hour (1519 cu ft) Operator seat Operators seat meets the criteria of EN ISO 7096. Seat belt meets criteria of EN ISO 6683 Adjustment for operator weight 50–130 kg (110–287 lb)
  • Page 198 Specifications The following vibration directions are defined: x = fore and aft y = lateral z = vertical The whole-body vibration values given above have been taken from ISO/CEN Technical Report. NOTE! These whole body vibration values was determined at particular operating and terrain conditions and it is therefore not representative for the various conditions in accordance with the intended use of the machine.

  • Page 199: Hydraulic System

    Specifications Hydraulic system Hydraulic system EC15E EC18E ECR18E EC20E Load Sensing flow sharing hydraulic system. Type Open circuit Servo pressure 35 bar (508 35 bar 31 bar (450 psi) psi) (508 psi) Standby pressure 18 bar 20 bar (261 psi)

  • Page 200: Specifications

    Specifications Specifications Specifications Transmission Travel system EC15E EC18E ECR18E EC20E Travel speed 1st gear 1.75 km/h 2.5 km/h 2.5 km/h 2.5 km/h (1.09 mph) (1.55 mph) (1.55 mph) (1.55 mph) 2nd gear 4.6 km/h 4.6 km/h 4.5 km/h (2.86 mph) (2.86 mph)

  • Page 201: Machine Weights

    OPG level 2, 3% of the operational weight for options and 120 kg (265 lb) operator) Weight reduction with canopy 84 kg (185 lb) 84 kg (185 * EC15E/ECR18E: Canopy ** 500 is value for EC20E *** ECR18E: Canopy...

  • Page 202: Ground Pressure

    Specifications Ground pressure Ground pressure (based on MuC/most usual configuration weight) Version EC15D EC18D ECR18E EC20D 0.29 kg/cm² 0.29 kg/cm² 0.31 kg/cm² — (28.4 kPa) ( 28.4 kPa) (30.4 kPa) Canopy 0.28 kg/cm² 0.27 kg/cm² 0.27 kg/cm² 0.30 kg/cm² ( 27.5 kPa) (26.5 kPa) (26.5 kPa) (29.4 kPa)

  • Page 203: Dimensions

    Specifications Dimensions Dimensions V1145832 EC15E, mm (in) EC18E, mm (in) ECR18E, mm (in) EC20E, mm (in) Dipper arm Short Long Short Long Short Long Short Long 1150 1150 1150 1050 1350 (37.4) (45.3) (37.4) (45.3) (37.4) (45.3) (41.3) (53.1) G Highest...
  • Page 204 Specifications Dimensions EC15E, mm (in) EC18E, mm (in) ECR18E, mm (in) EC20E, mm (in) Dipper arm Short Long Short Long Short Long Short Long 1150 1150 1150 1050 1350 (37.4) (45.3) (37.4) (45.3) (37.4) (45.3) (41.3) (53.1) K Dozer blade,...
  • Page 205 Specifications Dimensions EC15E, mm (in) EC18E, mm (in) ECR18E, mm (in) EC20E, mm (in) Dipper arm Short Long Short Long Short Long Short Long 1150 1150 1150 1050 1350 (37.4) (45.3) (37.4) (45.3) (37.4) (45.3) (41.3) (53.1) W Overall width of 1000 (39.37)

  • Page 206: Working Ranges

    Specifications Working ranges Working ranges V1147568 EC15E, mm EC18E, mm ECR18E, mm EC20E, mm (in) (in) (in) (in) Short Long Short Long Short Long Short Long 1150 1150 1150 1050 1350 Dipper arm (37.4) (45.3) (37.4) (45.3) (37.4) (45.3) (41.3) (53.1)
  • Page 207 Specifications Working ranges EC15E, mm EC18E, mm ECR18E, mm EC20E, mm (in) (in) (in) (in) Short Long Short Long Short Long Short Long 1150 1150 1150 1050 1350 Dipper arm (37.4) (45.3) (37.4) (45.3) (37.4) (45.3) (41.3) (53.1) W. Machine width, min./ 1000 (39.37)

  • Page 208: Digging Forces

    Specifications Digging forces Digging forces Digging forces with direct mounted EC15E/EC18E/ EC20E buckets ECR18E 950 mm 1150 mm 1050 mm 1350 mm Dipper arm (37.4 in) (45.3 in) (41.3 in) (53.1 in) at bucket 499 mm (19.6 in) 600 mm (23.6 in)

  • Page 209: Lifting Capacities

    Specifications Lifting capacities Lifting capacities NOTE! Do not transport objects in lifting gear operation if the machine is not equipped with a line rupture valve on the boom, appropriate lifting hook and a table stating the nominal lifting loads for lifting gear operation.
  • Page 210 Specifications Lifting capacities Lifting capacities, EC15E, Cab, with safety valves on dipper arm and boom, without safety valve on dozer blade 360° 170 bar Mini Maxi ISO 10567 VOLVO - EC15E 15711149 P02 V1197657 C = additional counterweight, LB = length of dipper arm...
  • Page 211 Specifications Lifting capacities Lifting capacities, EC15E, Cab, with safety valves on dipper arm, boom and dozer blade 360° 170 bar Mini Maxi ISO 10567 VOLVO - EC15E 15711152 P02 V1197658 C = additional counterweight, LB = length of dipper arm...
  • Page 212 Specifications Lifting capacities Lifting capacities, EC15E, Canopy, with safety valves on dipper arm and boom, without safety valve on dozer blade 360° 170 bar Mini ISO 10567 Maxi VOLVO - EC15E 15711155 P02 V1197659 C = additional counterweight, LB = length of dipper arm...
  • Page 213 Specifications Lifting capacities Lifting capacities, EC15E, Canopy, with safety valves on dipper arm, boom and dozer blade 360° 170 bar ISO 10567 VOLVO - EC15E 15711163 P02 V1197660 C = additional counterweight, LB = length of dipper arm * = Limited by machine’s hydraulic lifting capacity rather than tipping load.
  • Page 214 Lifting capacities, EC18E, Cab, North America only ISO 10567 360° P = 170 bar P = 2465 psi VOLVO - EC18E 15710704 V1197896 L = length of dipper arm * = Limited by machine’s hydraulic lifting capacity rather than tipping load.
  • Page 215 Specifications Lifting capacities Lifting capacities, EC18E, Canopy, North America only 360° ISO 10567 170 bar VOLVO - EC18E 15710707 V1197897 L = length of dipper arm * = Limited by machine’s hydraulic lifting capacity rather than tipping load.
  • Page 216 360° 170 bar Mini Maxi ISO 10567 VOLVO - EC18E 15711150 P02 V1197661 C = additional counterweight, LB = length of dipper arm * = Limited by machine’s hydraulic lifting capacity rather than tipping load.
  • Page 217 Specifications Lifting capacities Lifting capacities, EC18E, Cab, with safety valves on dipper arm, boom and dozer blade C = additional counterweight, LB = length of dipper arm * = Limited by machine’s hydraulic lifting capacity rather than tipping load.
  • Page 218 360° 170 bar Mini ISO 10567 Maxi VOLVO - EC18E 15711156 P02 V1197663 C = additional counterweight, LB = length of dipper arm * = Limited by machine’s hydraulic lifting capacity rather than tipping load.
  • Page 219 360° 170 bar Mini Maxi ISO 10567 VOLVO - EC18E 15711165 P02 V1197664 C = additional counterweight, LB = length of dipper arm * = Limited by machine’s hydraulic lifting capacity rather than tipping load.
  • Page 220 Specifications Lifting capacities Lifting capacities, ECR18E, Canopy, North America only 360° ISO 10567 170 bar VOLVO - ECR18E 15710708 V1197898 L = length of dipper arm * = Limited by machine’s hydraulic lifting capacity rather than tipping load.
  • Page 221 360° 170 bar Mini ISO 10567 Maxi VOLVO - ECR18E 15711157 P02 V1197665 C = additional counterweight, LB = length of dipper arm * = Limited by machine’s hydraulic lifting capacity rather than tipping load.
  • Page 222 360° 170 bar Mini Maxi ISO 10567 VOLVO - ECR18E 15711166 P02 V1197666 C = additional counterweight, LB = length of dipper arm * = Limited by machine’s hydraulic lifting capacity rather than tipping load.
  • Page 223 Lifting capacities, EC20E, Cab, North America only ISO 10567 360° P = 210 bar P = 3045 psi VOLVO - EC20E 15710705 V1197899 L = length of dipper arm * = Limited by machine’s hydraulic lifting capacity rather than tipping load.
  • Page 224 Specifications Lifting capacities Lifting capacities, EC20E, Canopy, North America only ISO 10567 VOLVO - EC20E 15710709 V1197900 L = length of dipper arm * = Limited by machine’s hydraulic lifting capacity rather than tipping load.
  • Page 225 360° 210 bar Mini Maxi ISO 10567 VOLVO - EC20E 15711151 P02 V1197667 C = additional counterweight, LB = length of dipper arm * = Limited by machine’s hydraulic lifting capacity rather than tipping load.
  • Page 226 360° 210 bar Mini Maxi ISO 10567 VOLVO - EC20E 15711154 P02 V1197668 C = additional counterweight, LB = length of dipper arm * = Limited by machine’s hydraulic lifting capacity rather than tipping load.
  • Page 227 360° 210 bar Mini ISO 10567 Maxi VOLVO - EC20E 15711162 P02 V1197669 C = additional counterweight, LB = length of dipper arm * = Limited by machine’s hydraulic lifting capacity rather than tipping load.
  • Page 228 360° P = 210 bar Mini Maxi ISO 10567 VOLVO - EC20E 15711167 P02 V1197670 C = additional counterweight, LB = length of dipper arm * = Limited by machine’s hydraulic lifting capacity rather than tipping load.

  • Page 229: Hammer

    Specifications Hammer Hammer HB02TLN Operating weight 129 kg (284.4 lb) Breaker weight 114 kg (251.3 lb) Overall length 967 mm (38.07 in) Tool diameter 57 mm (2.24 in) Flow rate 19–38 l/min (5–10 US gal/min) Operating pressure 9–12 MPa Impact rate 450–1000 bpm a)incl.

  • Page 230: Service History

    Specifications Service history Service history Service 50 hours Type of service Signature and stamp 50 hours inspection Date Hours Service 250 hours Type of service Signature and stamp Date Hours Service and Maintenance Service 500 hours Type of service Signature and stamp Date Hours Service and maintenance...
  • Page 231 Specifications Service history Service 2500 hours Type of service Signature and stamp Date Hours Service and maintenance Service 2750 hours Type of service Signature and stamp Date Hours Service and maintenance Service 3000 hours Type of service Signature and stamp Date Hours Service and maintenance...
  • Page 232 Specifications Service history Service 4750 hours Type of service Signature and stamp Date Hours Service and maintenance Service 5000 hours Type of service Signature and stamp Date Hours Service and maintenance Service 5250 hours Type of service Signature and stamp Date Hours Service and maintenance...
  • Page 233 Specifications Service history Service 7250 hours Type of service Signature and stamp Date Hours Service and maintenance Service 7500 hours Type of service Signature and stamp Date Hours Service and maintenance Service 7750 hours Type of service Signature and stamp Date Hours Service and maintenance...
  • Page 234 Specifications Service history Service 9750 hours Type of service Signature and stamp Date Hours Service and maintenance Service 10000 hours Type of service Signature and stamp Date Hours Service and maintenance...

  • Page 235: Alphabetical Index

    Alphabetical index Alphabetical index Engine oil..........181 Engine oil level, checking......158 Entering, leaving and climbing the machine..........140 Access to cab........140 Environmental requirements..... 9 Accidents..........69 Equipment..........11 Alternative fuels........186 EU conformity certificate......17 Alternator..........169 Anti-theft device ........12 Fire extinguisher, location.......
  • Page 236 Alphabetical index Operating on public roads.......71 Operator comfort........56 Underground cables and pipes....99 Operator obligations........68 USA federal clean air act......27 Operator safety........70 Operator seat.......... 56 Visibility........... 64 Operator's manual, storage.....61 Operator's seat, adjusting....... 57 Warming up..........77 Washer reservoir........172 Paint finish maintenance.......171 Water separator, checking and draining159 Parking............79...
  • Page 238 Alphabetical index Ref. No. 20051662-A English Volvo, Eskilstuna...

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Ec18eEcr18eEc20e

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