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GSi EVO-50 Z-TEK Construction Manual

Roof bins - 11 rings and taller
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42' Diameter
Models:
EVO-50 Z-TEK ROOF BINS - 11 RINGS
AND TALLER
Construction Manual
PNEG-5442
Version 1.0
Date: 01-18-22
PNEG-5442

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Summary of Contents for GSi EVO-50 Z-TEK

  • Page 1 42' Diameter Models: EVO-50 Z-TEK ROOF BINS - 11 RINGS AND TALLER Construction Manual PNEG-5442 Version 1.0 Date: 01-18-22 PNEG-5442...
  • Page 2 All information, illustrations, photos, and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...

  • Page 3: Table Of Contents

    Caulking and Assembling the Standard (Non-Laminated) Sheets..........43 Chapter 5 Installing the Base Angle......................45 Installing the Base Angle......................45 Installing the Base Angle Shims ....................47 Installing the Anchor Bolt Washer ....................48 Chapter 6 Stiffeners..........................49 Stiffener Starting Location ......................50 Stiffener Splice Location ......................51 PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...
  • Page 4 Attaching the A-Frame to the Center Collar ................146 Attaching the A-Frame to the Eave Bracket ................147 Assembling the Roof Panel Clips....................148 Installing the Intermediate Purlins .................... 149 Installing the Roof Panel Support Clips ..................150 PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...
  • Page 5 Caulking for the Sidedraw Weldment ..................190 Wind Ring Quantities ....................... 191 Installing the Wind Rings......................192 Assembling the Weather Cover for Roller Valve ................. 194 Limited Warranty — N.A. Grain Products ................195 PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...
  • Page 6 NOTES PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...

  • Page 7: Chapter 1 Safety Precautions

    Personnel operating or working around equipment must read this manual. This manual must be delivered with equipment to its owner. Failure to read this manual and its safety instructions is a misuse of the equipment. ST-0001–4 PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...

  • Page 8: Cautionary Symbol Definitions

    This symbol is used to address practices not related to personal injury. This symbol indicates a general hazard. This symbol indicates a prohibited activity. This symbol indicates a mandatory action. ST-0005–2 PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...

  • Page 9: Safety Cautions

    • Learn how to operate the machine and how to use controls properly. Do not let anyone operate without instruction. • If you do not understand any part of this manual or need assistance, contact your dealer. ST-0002–1 PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...
  • Page 10 1. Shut off and lock out all power sources. 2. Use a safety harness and safety line. 3. Station another person outside the bin. 4. Avoid the center of the bin. 5. Wear proper breathing equipment or respirator. ST-0061–1 PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...
  • Page 11 ST-0028–2 Sharp Edge Hazard • This product has sharp edges, which can cause serious injury. • To avoid injury, handle sharp edges with caution and always use proper protective clothing and equipment. ST-0036–2 PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...
  • Page 12 ST-0050–1 Install and Operate Equipment Properly • This product is intended for the use of grain storage only. Any other use is a misuse of the product. ST-0057–1 PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...
  • Page 13 — Do not work alone. Work in teams of at least three so that help is immediately available in the event of an emergency. — Confirm that all personnel have safely exited the equip- ment and tools have been recovered once work is complete. ST-0055–1 PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...

  • Page 14: Safety Decals

    1004 E. Illinois Street Assumption, IL 62510 Phone: 1–217–226–4421 Description Location Decal No. Decal Located next to DC-969 Caution Vacuum Pressure aeration system. On bin doors Warning Entrapment Hazard and roof hatch DC-2483 covers PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...
  • Page 15 Chapter 1: Safety Precautions Description Location Decal No. Decal Warning Keep Clear of On bin door DC-GBC-1A Augers covers On bin door Warning Unload Instructions DC-GBC-2A covers PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...

  • Page 16: Safety Sign-Off Sheet

    Below is a sign-off sheet that can be used to verify that all personnel have read and understood the safety instructions. This sign-off sheet is provided for your convenience and personal record keeping. Date Employee Name Supervisor Name ST-0007 PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...

  • Page 17: Chapter 2 General Overview

    • 1/2" Drive socket set and ratchet • Nail aprons or tool pouches to hold supplies • Gloves for hand protection • Tape measure • 1/2" Drive electric or pneumatic torque gun with variable impact capabilities PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...

  • Page 18: Guidelines For Proper Storage Of Grain Bin Materials Prior To Construction

    • Install the wind ring bracket to the stiffeners. • Assemble the rafter clips to rafters on the ground. • Assemble the A-frames. • Assemble the center collar. • Install the vent to the roof panels. PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...

  • Page 19: Guidelines For Construction Procedures And Lifting Jack Usage

    • Lifting of the bins should not be done under windy conditions. • Follow the jack manufacturers recommendations on capacity and operations. PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...
  • Page 20 11.Lower the tank and secure to the foundation before leaving the job site. 12.At the completion of the tank, set stiffeners over the anchor bolts and measure the tank to ensure it is in a round condition. Consult with GSI for questions on tolerances. PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...

  • Page 21: Anchor Bolt Detail

    • Overall anchor bolt length (3) for 3/4" and 1" diameter anchor bolt is 18" (45.72 cm). Figure 2-1 Anchor bolt example (3/4" diameter anchor bolt shown) Anchor bolt length Anchor bolt Anchor bolt thread height PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...

  • Page 22: Anchor Bolt Charts

    9.177 m 21' – 3-1/2" 6.490 m – – Chord 8 23' – 11-13/16" 7.310 m – – Chord 9 26' – 6-9/16" 8.091 m – – Chord 10 28' – 11-9/16" 8.828 m PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...

  • Page 23: Chapter 3 Hardware Requirements

    5/16" x 1" S-10260 3/8" x 1" S-7485 Flanged S-9426 3/8" 3/8" x 1-1/2" S-7488 S-9281 7/16" 7/16" x 3-1/4" S-10261 Flanged S-10251 7/16" 7/16" x 1-1/4" S-10250 Flanged S-10784 M10 x 25 S-10779 PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...

  • Page 24: Hardware For 2-Post Sidewall Sheets

    M10 x 40 (42) M10 x 40 (18) M10 x 40 (3) 10 Double Lam M10 x 40 (18) M10 x 40 (53) M10 x 60 (18) M10 x 60 (9) 9 Double Lam PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...

  • Page 25: Hardware For 3-Post Sidewall Sheets

    M10 x 60 (18) M10 x 60 (53) M10 x 60 (27) M10 x 75 (9) 5 Triple Lam M10 x 60 (18) M10 x 60 (53) M10 x 60 (27) M10 x 75 (9) PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...

  • Page 26: Bolt Torque Specifications

    CAUTION Grade 2 Bolts Grade 2 bolts are designated with a plain head and are not used in GSI grain bins. Grade 5 Bolts Grade 5 bolts are designated by three slash marks on the head. All 5/16" diameter bolts are to be grade 5 or higher.

  • Page 27: Color Chart For Bin Hardware Buckets

    M10 x 60 flange bolt pre-assembled with a conical HDPE S-10781 sealing washer M10 x 75 flange bolt pre-assembled with a conical HDPE S-10800 sealing washer M10 flange nut S-10784 M10 flange nut pre-assembled with a conical HDPE S-10785 sealing washer PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...

  • Page 28: Bolt Identifications

    • Use to connect the roof panels to eave angles. • Use to connect the roof flashings together, where they overlap. • The color of the bucket lid/label is lime green. 1.357" (3.45 cm ) Grade 8 1.000" (2.54 cm) Grade 8.2 PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...

  • Page 29: Bolt (S-10261)

    • Use to connect the base angles to the sidewall sheets. • Use to connect the horizontal and vertical seams on 14 gauge to 13.5 gauge double laminated sidewall connections. 1.366" (3.47 cm ) Grade 10.9 0.984" (2.5 cm) PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...

  • Page 30: Bolt (S-10780)

    An S-10800 is a M10 x 75 flange bolt that is pre-assembled with a conical HDPE sealing washer. Bolt (S-10800) is used in the following locations: • Use to connect the overlap seams on 6 gauge and heavier triple laminated sidewall connections. 3.335" (8.47 cm ) Grade 10.9 2.952" (7.5 cm) PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...

  • Page 31: Bolt (S-7486)

    • Use to connect the center cap plate to the mounting plate in the center collar. • The color of the bucket lid/label is 2.400" (6.09 cm) Grade 8 2.000" (5.08 cm) Grade 8.2 PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...

  • Page 32: Nut (S-10784)

    • Use to connect the mounting bracket to the bottom flange of the center collar. • Use to connect the eave bracket to the inside stiffener. • Use to connect the stand-off plates to the cap plate. 0.347" (0.88 cm) Grade 5 PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...

  • Page 33: Nut (S-9281)

    Chapter 3: Hardware Requirements Nut (S-9281) An S-9281 is a 7/16" hex nut. Nut (S-9281) is used in the following locations: • Use in wind ring splice and over pipe connections. 0.385" (0.977 cm ) Grade 5 PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...
  • Page 34 NOTES PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...

  • Page 35: Chapter 4 Assembling The Sidewall Sheets

    Color Code Color Code Dark Blue and Yellow Black Black and Yellow Orange Pink Light Blue and Pink Light Blue Dark Blue and Orange Blue Yellow and Purple Red and Brown Green Brown 13.5 Brown/Pink PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...

  • Page 36: Gauge Sheet

    - Standard wind ring location. NOTE: 1. Refer to sidedraw section in this manual for wind ring locations of sidedraw systems. 2. 1-Ring door weldment in second ring from the bottom of the bin. PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...
  • Page 37 - Standard wind ring location. NOTE: 1. Refer to sidedraw section in this manual for wind ring locations of sidedraw systems. 2. 1-Ring door weldment in second ring from the bottom of the bin. PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...
  • Page 38 - Standard wind ring location. NOTE: 1. Refer to sidedraw section in this manual for wind ring locations of sidedraw systems. 2. 1-Ring door weldment in second ring from the bottom of the bin. PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...
  • Page 39 - Standard wind ring location. NOTE: 1. Refer to sidedraw section in this manual for wind ring locations of sidedraw systems. 2. 1-Ring door weldment in second ring from the bottom of the bin. PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...

  • Page 40: Orientation Detail For Sidewall Sheets (2-Post)

    Orientation Detail for Sidewall Sheets (2-Post) To avoid the misalignment of the holes, it is necessary to use the correct orientation of the top sidewall sheet during installation. Figure 4-1 Orientation details of 2-post sidewall sheets PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...

  • Page 41: Orientation Detail For Sidewall Sheets (3-Post)

    Orientation Detail for Sidewall Sheets (3-Post) To avoid the misalignment of the holes, it is necessary to use the correct orientation of the sidewall sheet during installation. Figure 4-2 Orientation details of 3-post sidewall sheets PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...

  • Page 42: References For Sidewall Sheets And Caulkings

    Table 4-6 For Non-Laminated Sheets Callout Description Part Number Reference – Sidewall sheet 1/8" x 1/4" caulking sealant (vertical) S-4458 1/8" x 1/4" caulking sealant (horizontal - 12") S-4458 PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...

  • Page 43: Caulking And Assembling The Standard (Non-Laminated) Sheets

    2. Always assemble the sidewall sheets (1) with the overlap in the same direction as shown below. Figure 4-3 Caulking details for assembling the non-laminated sidewall sheets 12" (30.4 cm) Horizontal strip of caulk Sidewall sheet Vertical strip of caulk PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...
  • Page 44 Figure 4-4 Caulking and assembling the non-laminated sidewall sheets 12" (30.4 cm) Horizontal strip of caulk Sidewall sheet Vertical strip of caulk 6. Use the supplied tube caulk to fill the larger gaps that occur with heavier gauges. PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...

  • Page 45: Chapter 5 Installing The Base Angle

    NOTE: If optional mastic sealer strip (8) is not used, it is recommended that some other method should be utilized to seal the base ring to the concrete. 8. Lower the bin onto the foundation and check for an adequate seal. PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...
  • Page 46 Figure 5-1 Installing the base angle M10 x 25 flange bolt with HDPE sealing washer (S-10779) Base angle (B-7031) M10 flange nut (S-10784) Base angle offset example Sidewall sheet (final ring assembly) Optional mastic sealer (or equivalent) PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...

  • Page 47: Installing The Base Angle Shims

    (CTS-4046XX or CTS-4045XX) plate (B-7028) Required base angle shim for 6" x 9" base Standard shim for 8" x 10" base plate plate (B-7027) (SS-7212) Standard shim for 6" x 9" base plate (SS-6953) PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...

  • Page 48: Installing The Anchor Bolt Washer

    2. Place a flat washer (2) above the square washer (16) and secure with a nut (4). 3. Tighten to the recommended torque specification, see Bolt Torque Specifications, page Figure 5-3 Installing the anchor bolt washer Square anchor plate washer Flat washer Anchor nut Base boot Anchor bolt PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...

  • Page 49: Chapter 6 Stiffeners

    ▪ 12-Bolt Pattern Laminated Stiffeners with Insert ▪ 12-Bolt Pattern Laminated Stiffener to Laminated Base Stiffener with Inserts to a Base Boot ▪ 12-Bolt Pattern Laminated Stiffener to Laminated Base Stiffener with Inserts to a Base Boot PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...

  • Page 50: Stiffener Starting Location

    NOTE: Install the flange bolts (1) with bolt head on the inside of the bin. Figure 6-1 Top stiffener starting location M10 x 25 flange bolt with HDPE sealing washer (S-10779) Top stiffener M10 flange nut (S-10784) Sidewall sheet PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...

  • Page 51: Stiffener Splice Location

    NOTE: Install the flange bolts (1) with bolt head on the inside of the bin. Figure 6-2 Stiffener splice location M10 x 25 flange bolt with HDPE sealing washer (S-10779) Short splice M10 flange nut (S-10784) Long splice Top stiffener Horizontal seam in bin sidewall Bottom stiffener PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...

  • Page 52: Stiffener Part Number Description

    If more than one color of Red and Brown stripe is needed, they will be painted next to each other and centered on the gauge Dark Blue color. Light Blue and Pink Orange PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...

  • Page 53: Standard Stiffeners

    Two-ring laminated stiffener 87.938" (223 cm) CTS-4041XX Two-ring insert 87.938" (223 cm) CTS-4042XX 10 - 12 One-ring stiffener 43.938" (111 cm) CTS-4006XX 15 - 18 Two-ring stiffener 87.938" (223 cm) CTS-4074XX 8 - 14 PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...

  • Page 54: Top Stiffeners

    Figure 6-4 Top stiffeners Description Length Available Gauges Call Out Part Number CTS-4012XX Inside top stiffener 28.938" (73.5 cm) 2, 5, 6, 8, 10, 12, 14 CTS-4016XX Outside top stiffener 28.938" (73.5 cm) 15 - 18 PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...

  • Page 55: Stiffeners Splice

    For example: If connecting a 13 gauge stiffener to a 12 gauge stiffener, use the 12 gauge splice. If connecting an 8 gauge stiffener to a 6 gauge stiffener, use the 10 gauge splice. Table 6-3 Splice usage Splice Gauge Stiffener Gauge 10 Gauge 12 Gauge 14 Gauge PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...

  • Page 56: Base Stiffeners

    Base insert 98.516" (250 cm) 2, 5, 6, 8 CTS-4050XX Laminated base stiffener 98.126" (249 cm) CTS-4051XX Two-ring insert 87.938" (223 cm) 2, 5, 6, 8 - 14 CTS-4077XX Base stiffener 98.126" (249 cm) PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...

  • Page 57: Base Boots

    (20 x 25 x 1.90 cm) stiffeners with 10 Ga. insert 8" x 10" x 1-1/2" Base boot weldment for 2+8 to 2+2 11.391" (29 cm) CTS-4049XX (20 x 25 x 3.81 cm) base stiffeners PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...

  • Page 58: One-Ring Top Stiffener (15-18 Ga.) To A One-Ring Stiffener (15-18 Ga.)

    One-ring top stiffener (CTS-4016XX) Splice (CTS-4035XX) Completed assembly NOTE: Two-post stiffeners shown. The bolt pattern will vary for 3-post. Only place bolts where holes in the stiffeners align with holes in the sidewall sheet. PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...

  • Page 59: One-Ring Top Stiffener (15-18 Ga.) To A Two-Ring Stiffener (8-14 Ga.)

    Two-ring stiffener (CTS-4004XX) One-ring stiffener (CTS-4006XX) Splice (CTS-4035XX) Completed assembly NOTE: Two-post stiffeners shown. The bolt pattern will vary for 3-post. Only place bolts where holes in the stiffeners align with holes in the sidewall sheet. PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...

  • Page 60: One-Ring Stiffener (15-18 Ga.) To A Two-Ring Stiffener (8-14 Ga.)

    Two-ring stiffener (CTS-4004XX) Two-ring stiffener (CTS-4074XX) Splice (CTS-4035XX) Completed assembly NOTE: Two-post stiffeners shown. The bolt pattern will vary for 3-post. Only place bolts where holes in the stiffeners align with holes in the sidewall sheet. PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...

  • Page 61: Two-Ring Stiffener (15-18 Ga.) To A Two-Ring Stiffener (15-18 Ga.)

    M10 flange nut (S-10784) Two-ring stiffener (CTS-4074XX) Splice (CTS-4035XX) Completed assembly NOTE: Two-post stiffeners shown. The bolt pattern will vary for 3-post. Only place bolts where holes in the stiffeners align with holes in the sidewall sheet. PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...

  • Page 62: Two-Ring Stiffener (8-14 Ga.) To A Two-Ring Stiffener (2-6 Ga.)

    Two-ring stiffener (CTS-4074XX) Splice (CTS-4035XX) Base Stiffener (CTS-4077XX) Completed assembly NOTE: Two-post stiffeners shown. The bolt pattern will vary for 3-post. Only place bolts where holes in the stiffeners align with holes in the sidewall sheet. PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...

  • Page 63: Two-Ring Stiffener (8-14 Ga.) To A Base Stiffener (10-14 Ga.)

    Two-ring stiffener (CTS-4002XX) Splice (CTS-4073XX) Base Stiffener (CTS-4033XX) Completed assembly NOTE: Two-post stiffeners shown. The bolt pattern will vary for 3-post. Only place bolts where holes in the stiffeners align with holes in the sidewall sheet. PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...

  • Page 64: Two-Ring Stiffener (15-18 Ga.) To A Base Stiffener (10-14 Ga.)

    Two-ring stiffener (CTS-4002XX) Laminated stiffener (CTS-4034XX) Insert (CTS-4037XX) Completed assembly NOTE: Two-post stiffeners shown. The bolt pattern will vary for 3-post. Only place bolts where holes in the stiffeners align with holes in the sidewall sheet. PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...

  • Page 65: Laminated Stiffeners (2 Ga.) With Inserts (10-12 Ga.)

    Laminated base stiffener (CTS-4034XX) Base insert (CTS-4037XX) Completed assembly NOTE: Two-post stiffeners shown. The bolt pattern will vary for 3-post. Only place bolts where holes in the stiffeners align with holes in the sidewall sheet. PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...

  • Page 66: Base Stiffener (10-16 Ga.) To A Base Boot

    Base stiffener (CTS-4033XX) Base Boot (CTS-4045XX) Completed assembly NOTE: Two-post stiffeners shown. The bolt pattern will vary for 3-post. Only place bolts where holes in the stiffeners align with holes in the sidewall sheet. PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...

  • Page 67: Laminated Base Stiffener (2 Ga.) With Insert (2+10 To 2+12 Ga.) To A Base Boot

    Standard stiffener (CTS-4002XX) Laminated stiffener (CTS-4041XX) Insert (CTS-4042XX) Completed assembly NOTE: Two-post stiffeners shown. The bolt pattern will vary for 3-post. Only place bolts where holes in the stiffeners align with holes in the sidewall sheet. PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...

  • Page 68: 12-Bolt Pattern Laminated Stiffeners With Insert

    M10 flange nut (S-10784) Completed assembly Laminated stiffener (CTS-4041XX) NOTE: Two-post stiffeners shown. The bolt pattern will vary for 3-post. Only place bolts where holes in the stiffeners align with holes in the sidewall sheet. PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...

  • Page 69: 12-Bolt Pattern Laminated Stiffener To Laminated Base Stiffener With Inserts To A Base Boot

    Base boot (CTS-4049XX) Base Insert (CTS-4042XX) Completed assembly NOTE: Two-post stiffeners shown. The bolt pattern will vary for 3-post. Only place bolts where holes in the stiffeners align with holes in the sidewall sheet. PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...

  • Page 70: 12-Bolt Pattern Laminated Stiffener To Laminated Base Stiffener With Inserts To A Base Boot

    Base boot (CTS-4045XX or 4048XX) Base Insert (CTS-4042XX) Completed assembly NOTE: Two-post stiffeners shown. The bolt pattern will vary for 3-post. Only place bolts where holes in the stiffeners align with holes in the sidewall sheet. PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...

  • Page 71: Chapter 7 Door Assemblies

    2. The door should normally be placed in line with the conveyor. An intermediate discharge well should be located near the wall to clear the grain from the area of the access door (as with any access door). 3. The door should be located between the two stiffeners. PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...

  • Page 72: Door Assembly Instructions (Wd-6244)

    Chapter 7: Door Assemblies Door Assembly Instructions (WD-6244) Two Ring Door Layout Figure 7-1 Two ring door placement - 2 post (WD-6244) Right door sheet Standard sidewall sheet Notched door sheet Door frame Left door sheet PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...
  • Page 73 Figure 7-2 Installing the door frame Standard sidewall sheet Door frame Caulking Notched door sheet M10 x 40 flange bolt with sealing washer (S-10780) Left door sheet Right door sheet M10 flange nut (S-10784) PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...
  • Page 74 Bottom inner door panel (WD-6140) 5/16" hex nut (S-396) Middle inner door panel (WD-6141) 1/4" wing nut (S-4198) Top inner door panel (WD-6139) Latch bar (WD-6039) Inner door hinge strap (WD-6053) Latch bushing (WD-6040) PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...
  • Page 75 5/16" x 1" flange bolt with sealing washer (S-10260) Bottom inner door panel (WD-6140) 5/16" hex nut (S-396) Middle inner door panel (WD-6141) Latch bar (WD-6039) Top inner door panel (WD-6139) Bearing pin (WD-6244) Door frame PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...
  • Page 76 3/8" nylock nut (S-7383) Door frame Bottom inner door hinge (WD-6055) M10 x 40 flange bolt with sealing washer (S-10780) Middle inner door hinge (WD-6056) M10 flange nut (S-10784) Top inner door hinge (WD-6054) PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...
  • Page 77 Outer cover hinge bracket (WD-225) 3/8" x 4-1/2" HHCS bolt (S-1443) Outer cover brace (WD-035) 10 5/16" hex nut (S-396) Outer cover hinge base (WD-6066) 12 3/8" hex nut (S-456) Door frame 15 Outer door cover (WD-039) PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...
  • Page 78 5/16" x 3/4" truss head bolt (S-4302) Outer cover top latch (WD-6279) 5/16" hex nut (S-396) Bottom latch mount (WD-6280) 5/16" flange nut (S-10268) Top latch mount (WD-6281) Latch bar (WD-6039) Door frame Latch bushing (WD-6040) PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...
  • Page 79 Hook the retaining bracket over the lower rod mount and position the door hold back against bin wall in a valley. Drill a 3/8" hole through the bin wall and bolt the door hold back to the bin. PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...
  • Page 80 Chapter 7: Door Assemblies Parts List Figure 7-9 Two ring door assembly (WD-6244) parts PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...
  • Page 81 Door latch rod Rubber trim seal strip S-4380 WD-1302 Door hold back bracket WD-6110 Door hold back extension Door retaining bracket WD-033 M10 x 40 flange bolt with sealing washer S-10780 M10 flange nut S-10784 PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...

  • Page 82: Door Assembly Instructions (Wd-6309 And Wd-6311)

    The center of the door must be positioned Right notch door sheet directly above the vertical seam. The center of the door must be positioned Left short door sheet (2-post) directly below the vertical seam. PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...
  • Page 83 Top inner door assembly (NCWT0193) Left notch door sheet Bottom inner door assembly (NCWT0195) Right notch door sheet Door frame weldment Left short door sheet Outer cover assembly Right short door sheet Sidewall sheet PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...
  • Page 84 Figure 7-13 Two ring door installation - 3 Post Top inner door assembly (NCWT0193) Sidewall sheet Bottom inner door assembly (NCWT0195) Left notch door sheet Right notch door sheet Door frame weldment Outer cover assembly Short door sheet (3-post) PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...
  • Page 85 (54) will be applied on the outside for the top of the door frame (46) and on the inside for the bottom of the door frame (46) as shown below. Figure 7-14 Caulking for door frame - 2 Post Rope caulk Door frame weldment PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...
  • Page 86 Chapter 7: Door Assemblies Figure 7-15 Caulking for door frame - 3 Post Rope caulk Door frame weldment PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...
  • Page 87 NOTE: Install the bolt heads (1) to the outside of the bin. Figure 7-16 Installing the door weldment to the sidewall M10 x 40 flange bolt with sealing washer (S-10780) Sidewall sheet M10 flange nut (S-10784) Left notch door sheet Rope caulk Door frame weldment PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...
  • Page 88 NOTE: Do not fully tighten bearing pins (26) until the inside doors are installed and adjusted. Figure 7-17 Installing the bearing pins 5/16" x 2" HHCS bolt (S-7877) Bearing pins (WD-6224) 5/16" lock nut (S-5220) Door frame weldment PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...
  • Page 89 1/2" x 1-1/4" flange bolt (S-9062) 1/2" flange nut (S-10253) 1/2" x 2-1/4" HHCS bolt (S-7894) 1/2" lock washer (S-236) 1/2" flat washer (S-2120) Latch bar holder (WD-6234) 1/2" hex nut (S-3729) Door frame weldment PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...
  • Page 90 5/16" flange nut (S-3611) Hinge strap (NCWT0202) 5/16" flat washer (S-845) Latch bar (NCWT0299) Top inner door panel (NCWT0193) Latch bushing (WD-6040) Bottom inner door panel (NCWT0195) Latch bar assembly Inside panel left latch (WD-6038) PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...
  • Page 91 Latch bar holder (WD-6234) (S-10260) 3/8" x 6" HHCS bolt (S-7248) Hinge strap (NCWT0202) 5/16" flange nut (S-3611) Cover hinge weldment (NCWT0200) 3/8" lock nut (S-8235) Foam seal (S-8610) Bearing pins (WD-6224) Door frame weldment PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...
  • Page 92 5/16" x 1" flange bolt with sealing washer Reinforcement channel (NCWT0204) (S-10260) 5/16" x 1-1/2" flange bolt (S-10185) Door latch rod (WD-6284) 5/16" flange nut (S-10268) Cover hinge bracket (NCWT0170) Hold-back plate (NCWT0699) Handle mounting bracket (WD-6287) Outer door cover (NCWT0203) PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...
  • Page 93 Figure 7-22 Installing the outer door cover angles 5/16" x 1" MS screw with sealing washer Foam seal (S-8610) (S-10267) 5/16" flange nut (S-3611) Outer door cover angle (NCWT0205) 5/16" flat washer (S-845) Door frame weldment PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...
  • Page 94 5/16" x 1" MS screw with sealing washer Outer door cover angle (NCWT0205) (S-10267) 5/16" flange nut (S-10268) Door latch mounting bracket (WD-6286) 5/16" flat washer (S-845) Door frame weldment Cover hinge weldment (NCWT0200) Tube caulking Foam seal (S-8610) PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...
  • Page 95 Outer door cover angle (NCWT0205) 5/16" x 3/4" carriage bolt Door latch mounting bracket (WD-6286) 5/16" flange nut (S-10268) Bottom outer door latch (WD-6278) Top outer door latch (WD-6279) Latch bar (NCWT0229) Latch bushing (WD-6040) PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...
  • Page 96 Figure 7-25 Installing the outer door cover to the door frame weldment 3/8" x 4-1/2" HHCS bolt (S-1443) Cover hinge bracket (NCWT0170) 3/8" lock nut (S-8235) Drain holes Cover hinge weldment (NCWT0200) Door frame weldment Foam seal (S-8610) Tube caulking PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...
  • Page 97 Figure 7-26 Aligning the latches with the latch rod Top outer door latch (WD-6279) Bottom outer door latch (WD-6278) Door latch rod (WD-6284) Latch bar (NCWT0229) Handle mounting bracket (WD-6287) Outer cover assembly Outer door cover angle (NCWT0205) PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...
  • Page 98 Holder bracket (WD-1302) 5/16" x 1-1/2" flange bolt (S-10185) Adjustment bracket (NCWT0717) Hold-back plate (NCWT0699) Latch bracket (NCWT0716) Outer cover assembly Latch assembly 5/16" sealing washer (S-1463) 3/8" field drill hole 5/16" hex nut (S-396) PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...
  • Page 99 Chapter 7: Door Assemblies Parts List Figure 7-28 Two ring door assembly (WD-6309) parts PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...
  • Page 100 Chapter 7: Door Assemblies Figure 7-29 Two ring door assembly (WD-6311) parts PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...
  • Page 101 Door latch mounting bracket WD-6286 WD-6278 Bottom outer door latch NCWT0229 Latch bar Door frame weldment (2-post) WD-6309 Door frame weldment (3-post) WD-6311 S-396 5/16" hex nut WD-1302 Holder bracket Adjustment bracket NCWT0717 NCWT0716 Latch bracket PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...

  • Page 102: Door Assembly Instructions (Ncwt0701 And Ncwt0719)

    Figure 7-31 Two ring door placement - 3 post (NCWT0719) Right notch door sheet Standard sidewall sheet Left door sheet (2-post) Short door sheet (3-post) Right door sheet (2-post) Special door sheet (3-post) Door assembly Left notch door sheet PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...
  • Page 103 Top inner door panel (NCWT0465) Standard sidewall sheet Bottom inner door panel (NCWT0462) Left door sheet Right door sheet Seal weldment (NCTW0705) Upper cover (NCWT0714) Left notch door sheet Outer cover assembly Right notch door sheet PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...
  • Page 104 Top inner door panel (NCWT0795) Standard sidewall sheet Bottom inner door panel (NCWT0799) Left notch door sheet Seal weldment (NCTW0728) Right notch door sheet Upper cover (NCWT0730) Short door sheet Outer cover assembly Special door sheet PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...
  • Page 105 31 Outer door frame weldment (NCWT0710) 7/16" x 2-1/2" flange bolt with sealing washer 32 Jamb plate weldment (NCWT0708-BS) (S-10134) 21 7/16" flat washer (S-8320) 33 Inner door frame weldment (NCWT0715-BS) 22 7/16" hex nut (S-9281) PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...
  • Page 106 31 Outer door frame weldment (NCWT0725) 7/16" x 2-1/2" flange bolt with sealing washer 32 Jamb plate weldment (NCWT0723-BS) (S-10134) 21 7/16" flat washer (S-8320) 33 Inner door frame weldment (NCWT0720-BS) 22 7/16" hex nut (S-9281) PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...
  • Page 107 3 3/8" x 1-1/2" flange bolt with sealing washer (S-7488) 33 Inner door frame weldment (NCWT0715-BS) 14 Special washer (S-10102) 36 Seal weldment (NCTW0705) 24 3/8" hex nut (S-456) 37 Upper cover (NCWT0714) 31 Outer door frame weldment (NCWT0710) PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...
  • Page 108 3/8" x 1-1/2" flange bolt with sealing washer (S-7488) 31 Outer door frame weldment (NCWT0725) 14 Special washer (S-10102) 33 Inner door frame weldment (NCWT0720-BS) 24 3/8" hex nut (S-456) 36 Seal weldment (NCTW0728) PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...
  • Page 109 Outer door frame weldment (NCWT0725) (3-post) Seal weldment (NCTW0728) (3-post) Jamb plate weldment (NCWT0708-BS) (2-post) 68 Rope caulk Jamb plate weldment (NCWT0723-BS) (3-post) Inner door frame weldment (NCWT0715-BS) (2-post) 69 Corrugated sealing strip Inner door frame weldment (NCWT0720-BS) (3-post) PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...
  • Page 110 Jamb plate weldment (NCWT0723-BS) (3-post) 69 Corrugated sealing strip Inner door frame weldment (NCWT0715-BS) M10 x 40 flange bolt with sealing washer (2-post) (S-10780) Inner door frame weldment (NCWT0720-BS) 83 M10 flange nut (S-10784) (3-post) PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...
  • Page 111 Figure 7-40 Installing the door stiffeners - 2 Post 1" x 4-1/2" HHCS bolt (S-8273) Outer door frame weldment (NCWT0710) 1" flat washer (S-7835) Base stiffener 1" square washer (B-6756-BS) Door stiffener (NCWT0482-BS) 1" hex nut (S-240) Stiffener support weldment (NCWT0481-BS) PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...
  • Page 112 1" x 4-1/2" HHCS bolt (S-8273) Upper cover (NCWT0730) 1" flat washer (S-7835) Base stiffener 1" square washer (B-6756-BS) Door stiffener (NCWT0482-BS) 1" hex nut (S-240) Stiffener support weldment (NCWT0481-BS) Outer door frame weldment (NCWT0725) PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...
  • Page 113 Figure 7-42 Installing the bearing pins 5/16" x 1-1/2" HHCS bolt (S-2741) Inner door frame weldment (NCWT0715-BS) (2-post) 18 5/16" flat washer (S-845) Inner door frame weldment (NCWT0720-BS) (3-post) 26 5/16" flange nut (S-3611) Bearing pins (WD-6224) PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...
  • Page 114 1/2" x 1-1/2" HHTB bolt (S-3728) Outer door frame weldment (NCWT0725) (3-post) Inner door frame weldment (NCWT0715-BS) (2-post) 1/2" flat washer (S-2120) Inner door frame weldment (NCWT0720-BS) (3-post) 1/2" flange nut (S-10253) 39 Door latch bar holder (WD-6234) PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...
  • Page 115 5/16" x 1" MS screws (9), latch bushings (44), 5/16" flat washers (18) and 5/16" lock nuts (27). NOTE: Install MS screws (9) with screw head to the outside of the reinforcement angle (41). PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...
  • Page 116 Top inner door panel (NCWT0465) (2-post) 44 Latch bushing (WD-6040) Top inner door panel (NCWT0795) (3-post) Bottom inner door panel (NCWT0462) (2-post) 45 Inside panel left latch (WD-6038) Bottom inner door panel (NCWT0799) (3-post) 70 Latch bar assembly PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...
  • Page 117 20 7/16" flat washer (S-8612) 40 Inside/outside hinge weldment (NCWT0103) 22 7/16" hex nut (S-9281) 46 Hinge shim (NCWT0495) 23 3/8" lock nut (S-7383) 47 Inner door hinge housing (NCWT0474) 30 Foam seal (S-8610) PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...
  • Page 118 15 3/8" flat washer (S-248) 38 Bearing pins (WD-6224) 20 7/16" flat washer (S-8612) 40 Inside/outside hinge weldment (NCWT0103) 23 3/8" lock nut (S-7383) 46 Hinge shim (NCWT0495) 30 Foam seal (S-8610) 47 Inner door hinge housing (NCWT0474) PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...
  • Page 119 Door cover hinge bracket (NCWT0170) 11 5/16" x 1-1/2" flange bolt (S-10185) Reinforcement channel (NCWT0511) 26 5/16" flange nut (S-3611) Door latch rod (WD-6284) 48 Outer door cover (NCWT0510D) Hold-back plate (NCWT0699) 49 Handle mounting bracket (WD-6287) PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...
  • Page 120 5/16" x 1" MS screw with sealing washer Foam seal (S-8610) (S-10633) Outer door frame weldment (NCWT0710) (2-post) 18 5/16" flat washer (S-845) Outer door frame weldment (NCWT0725) (3-post) 26 5/16" flange nut (S-3611) Outer door cover angle (NCWT0509) PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...
  • Page 121 Figure 7-49 Installing the door latch mounting bracket and outer cover hinge weldments 5/16" x 1" MS screw with sealing washer Outer door cover angle (NCWT0509) (S-10633) 18 5/16" flat washer (S-845) Door latch mounting bracket (WD-6286) 28 5/16" flange nut (S-10268) Cover hinge weldment (NCWT0165) PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...
  • Page 122 Door latch mounting bracket (WD-6286) 13 5/16" x 1/2" flange bolt (S-10579) Top outer door latch (WD-6279) 28 5/16" flange nut (S-10268) Bottom outer door latch (WD-6278) 44 Latch bushing (WD-6040) Latch bar (WD-6039) PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...
  • Page 123 3/8" lock nuts (23). Figure 7-51 Installing the outer door cover 3/8" x 4-1/2" HHCS bolt (S-1443) Door cover hinge bracket (NCWT0170) 3/8" flat washer (S-248) Cover hinge weldment (NCWT0165) 3/8" lock nut (S-7383) Outer cover assembly PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...
  • Page 124 Figure 7-52 Aligning the latches with the latch rod Door cover hinge bracket (NCWT0170) Bottom outer door latch (WD-6278) Door latch rod (WD-6284) Latch bar (WD-6039) Top outer door latch (WD-6279) Outer cover assembly PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...
  • Page 125 Holder bracket (WD-1302) 5/16" x 1-1/2" flange bolt (S-10185) Adjustment bracket (NCWT0717) Outer cover assembly Latch bracket (NCWT0716) 5/16" sealing washer (S-1463) Latch assembly 5/16" hex nut (S-396) 3/8" field drill hole Hold-back plate (NCWT0699) PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...
  • Page 126 Chapter 7: Door Assemblies Parts List Figure 7-54 Two ring door assembly (NCWT0701) parts PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...
  • Page 127 Chapter 7: Door Assemblies Figure 7-55 Two ring door assembly (NCWT0719) parts PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...
  • Page 128 Bottom inner door panel (2-post) 1" square washer NCWT0462 B-6756-BS Bottom inner door panel (3-post) NCWT0799 S-240 1" hex nut Seal weldment (2-post) NCTW0705 S-8610 Foam seal NCWT0482-BS Door stiffener Seal weldment (3-post) NCTW0728 NCWT0481-BS Stiffener support weldment PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...

  • Page 129: Chapter 8 Roof Assembly

    ▪ Installing the Roof Panel Support Clips ▪ Installing the Temperature Cable Support Brackets (Optional) ▪ Attaching the Roof Panels ▪ Installing the Roof Flashing ▪ Installing the Center Cap Plate ▪ Installing the Stand-Off Plates PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...

  • Page 130: Attaching The Inside Stiffener To The Top Outside Stiffener

    M10 x 40 flange bolt with sealing washer (S-10780) Corrugation spacer (S-7041) M10 flange nut (S-10784) One-ring top stiffener (CTS-4016XX) After You Finish Repeat this process to install the remaining inside stiffeners to the sidewall sheet. PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...

  • Page 131: Attaching The Eave Bracket To The Inside Stiffener

    Figure 8-2 Installing the eave bracket to the inside stiffener 3/8" x 1-1/2" flange bolt with sealing washer (S-7488) Inside stiffener (CTS-4012XX) 3/8" flange nut (S-9426) Eave bracket (CTR-1380-BS) After You Finish Repeat this process to install the remaining eave brackets. PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...

  • Page 132: Attaching The Eave Angle To The Sidewall Sheet

    NOTE: The quantity of flange bolts (2) and flange nuts (9) may vary, depending on the sidewall punch pattern. 3. Position the second eave angle (16) overlapping the first eave angle (15) and align the eave angle holes with the holes in the sidewall sheet (54). PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...
  • Page 133 Optional tab seal (CRP-4802) One-ring top stiffener (CTS-4016XX) Eave angle tab Top sidewall sheet First eave angle (CTR-0720) After You Finish Continue this process to install the remaining eave angles to the sidewall sheet. PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...

  • Page 134: Connecting The Compression Member To The Eave Bracket

    7/16" x 1-1/4" flange bolt (S-10250) Compression member (CTR-1388) 7/16" flange nut (S-10251) Eave angle (CTR-0720) Eave bracket (CTR-1380-BS) After You Finish Repeat this process to install the remaining compression members to the eave bracket. PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...

  • Page 135: Attaching The Center Collar Rafter Clips To The Rafter

    Right center collar rafter clip (CTR-0802) 7/16" flange nut (S-10251) Roof rafter Left center collar rafter clip (CTR-0801) Roof panel hole After You Finish Repeat this process to install the center collar rafter clips to the remaining roof rafters. PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...

  • Page 136: Attachment Locations Of Purlins To Rafters

    Assembling the Purlin Number 2, page 137, Assembling the Purlin Number 1, page 139. Figure 8-7 Location of purlins in A-frame assembly Purlin number 1 (CTR-1384) Purlin number 2 (CTR-1385) PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...

  • Page 137: Assembling The Purlin Number 2

    6. Attach the bottom of the diagonal bracing (31) to the right side roof rafter (25) using two 7/16" x 1-1/4" flange bolts (3) and 7/16" flange nuts (10). 7. Tighten all the hardware to the recommended torque specifications. See Bolt Torque Specifications, page PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...
  • Page 138 Left side roof rafter (CTR-1383) Left purlin clip (CTR-0814) Right side roof rafter (CTR-1383) Diagonal bracing (CTR-1387) After You Finish Repeat this process to install the purlin 2 and diagonal bracing between the remaining A-frame assemblies. PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...

  • Page 139: Assembling The Purlin Number 1

    6. Attach the bottom of the diagonal bracing (30) to the right side roof rafter (25) using two 7/16" x 1-1/4" flange bolts (3) and 7/16" flange nuts (10). 7. Tighten all the hardware to the recommended torque specifications. See Bolt Torque Specifications, page PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...
  • Page 140 Left side roof rafter (CTR-1383) Left purlin clip (CTR-0814) Right side roof rafter (CTR-1383) Diagonal bracing (CTR-1386) After You Finish Repeat this process to install the purlin 1 and diagonal bracing between the remaining A-frame assemblies. PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...

  • Page 141: Assembling The Mounting Brackets To The Center Collar

    4. Tighten all the hardware to the recommended torque specifications. See Bolt Torque Specifications, page Figure 8-10 Assembling the mounting brackets to the center collar 3/8" x 1-1/2" flange bolt (S-7486) Center collar (CTR-1702-BS) 3/8" flange nut (S-9426) Mounting bracket (CTR-1525-BS) PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...

  • Page 142: Center Collar Placement

    NOTE: It is better to set the center collar a little too high. Do not set the center collar too low. NOTE: Make sure the center pole is adjustable up and down. Figure 8-11 Center collar placement 171" (14'-2") (434.34 cm) from foundation to the bottom of the center collar on 42' diameter bin PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...

  • Page 143: Lifting Sequence For The A-Frame Assemblies

    “A5” through “A7” are standard A-frames. The empty spaces that are not labeled must have purlins installed between the rafters after all the A-frames are secured. The numbers reflect the recommended installation sequence of the A-frame assemblies. PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...

  • Page 144: Guidelines For Assembling And Lifting The A-Frame Rafter Sections

    • Always be aware of the orientation of each part prior to assembling. • Use the correct hardware for the part being assembled. Never substitute hardware. • Always ensure the hardware is tightened prior to lifting. PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...
  • Page 145 • Assemble the A-frames with diagonal bracing last, so that they can be easily accessed for lifting into place first. Table 8-1 42' Z-tek roof details Bin Diameter Approximate A-Frame Weight Peak Capacity Ground Snow Load 42' (12.80 m) 40 PSF 237 lbs. (107.50 kg) The part variance multiplier is 4%. PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...

  • Page 146: Attaching The A-Frame To The Center Collar

    4. Tighten all the hardware to the recommended torque specifications. See Bolt Torque Specifications, page Figure 8-14 Attaching the A-frame to the center collar 7/16" x 1-1/4" flange bolt (S-10250) Center collar (CTR-1702-BS) 7/16" flange nut (S-10251) A-frame assembly PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...

  • Page 147: Attaching The A-Frame To The Eave Bracket

    7/16" flange nut (S-10251) A-frame rafter assembly Eave bracket (CTR-1380-BS) After You Finish Continue to install the next A-frame assembly to the center collar and then to the eave brackets until all the A-frame assemblies are installed. PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...

  • Page 148: Assembling The Roof Panel Clips

    Figure 8-16 Installing the roof panel clip to the rafter assembly 7/16" x 1-1/4" flange bolt (S-10250) Right side roof rafter (CTR-1383) 7/16" flange nut (S-10251) Roof panel clip (CTR-0809) Left side roof rafter (CTR-1383) PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...

  • Page 149: Installing The Intermediate Purlins

    Left purlin clip (CTR-0814) Purlin 2 (CTR-1385) A-frame roof assembly NOTE: Purlin part numbers will vary with location. After You Finish Repeat this process to install the remaining intermediate purlins between the A-frame assemblies. PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...

  • Page 150: Installing The Roof Panel Support Clips

    7/16" flange nut (S-10251) Roof panel support clip (CTR-1389) Purlin 1 (CTR-1384) Roof panel support clip (CTR-1390) After You Finish Repeat this process to install the roof panel support clips to the remaining purlins. PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...

  • Page 151: Installing The Temperature Cable Support Brackets (Optional)

    GSI is not responsible for the effectiveness or performance of any temperature cable monitoring system or layout.
  • Page 152 (CRP-5285) Temperature cable support angle - R.H. 3/8" flange nut (S-9426) (CRP-5786) Temperature cable support angle - L.H. Left side roof rafter (CTR-1383) (CRP-5787) Temperature cable hanging bracket Right side roof rafter (CTR-1383) (CRP-5213) PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...
  • Page 153 5. Locate the cable hole in the bottom flange of the center collar (22) assembly and install a supplier link (59), allowing for the installation of a temperature cable at this location. Figure 8-22 Installing the supplier quick link on the center collar Center collar (CTR-1702-BS) Supplier quick link PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...

  • Page 154: Attaching The Roof Panels

    (39) to secure the roof panel to the eave angle. 3. Working in a clockwise direction, continue installing the roof panels (39) to each roof rafter (57), leaving an exposed gap (60) between each installed roof panel (39). PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...
  • Page 155 Figure 8-24 Installing the roof panel to the roof panel clip and the eave angle 5/16"x 1" flange bolt with sealing washer (S-10260) Roof rafter assembly 5/16" flange nut (S-3611) Exposed gap Roof panel (CTR-0388) PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...
  • Page 156 Figure 8-25 Installing roof panels into exposed gaps 5/16"x 1" flange bolt with sealing washer (S-10260) Roof panel (CTR-0388) 5/16" flange nut (S-3611) Exposed gap Eave angle (CTR-0720) Upper rib Roof panel clip (CTR-0809) Lower rib PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...
  • Page 157 Figure 8-26 Installing the roof panels to the roof panel support clips and roof rafters Purlin (CTR-1384) Roof panel holes (drilled through roof panel support clips) Roof panel (CTR-0388) Roof panel holes (drilled through rafter) Roof rafter PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...

  • Page 158: Installing The Roof Flashing

    Any remaining unfilled holes will be filled when the adjacent and last roof flashing (40) section is installed. Figure 8-27 Installing the first roof flashing section 5/16" x 1" flange bolt with sealing washer (S-10260) Roof panel (CTR-0388) 5/16" flange nut (S-3611) Roof flashing (CTR-1178) Center collar (CTR-1702-BS) PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...
  • Page 159 NOTE: Remember to place caulk between the overlap of the last two panels. Figure 8-28 Installing the remaining roof flashing sections 5/16" x 1" flange bolt with sealing washer (S-10260) Roof flashing (CTR-1178) 5/16" flange nut (S-3611) Rope caulk (S-4458) Center collar (CTR-1702-BS) PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...

  • Page 160: Installing The Center Cap Plate

    6. Tighten all the hardware to the recommended torque specifications. See Bolt Torque Specifications, page After You Finish NOTE: Do not cut a hole in the center cap plate (42) larger than 26" in diameter. PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...

  • Page 161: Installing The Stand-Off Plates

    3/8" x 1-1/2" flange bolt with sealing washer (S-7488) Gasket (S-10387) 3/8" flange nut (S-9426) Stand-off plates (CTR-0181) Center cap plate (CTR-1510-BS) 4. Tighten all the hardware to the recommended torque specifications. See Bolt Torque Specifications, page PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...
  • Page 162 NOTES PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...

  • Page 163: Chapter 9 Bin Accessories

    ▪ Locating the Discharge Opening ▪ Sidewall Overlap for Sidedraw Weldment ▪ Caulking for the Sidedraw Weldment ▪ Wind Ring Quantities ▪ Installing the Wind Rings ▪ Assembling the Weather Cover for Roller Valve PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...

  • Page 164: Installing The Roof Ladder Steps

    Figure 9-1 Installing the roof ladder step 5/16" x 1" flange bolt with sealing washer (S-10260) Roof ladder step (LS-260-X) 5/16" Sealing washer (S-1463) Manway roof panel 5/16" flange nut (S-3611) (-X) denotes the ladder step number. PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...
  • Page 165 NOTE: The table above shows the correct ladder step (15) and part number to be installed in the corresponding hole in the roof rib. Shaded areas also show the correct roof exhauster ladder step (15) and part number with the corresponding hole in the roof rib. PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...

  • Page 166: Roof Ring Placement (Optional)

    Figure 9-2 Roof ring location on bin Roof support ring (CRP-4754) Eave roof ring kit (CRP-5496-42) PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...

  • Page 167: Installing The Roof Ring

    5/16" x 1" flange bolt with sealing washer (S-10260) Roof ring clip (R-997) Sealing washer (S-10303) Roof ring section 5/16" flange nut (S-3611) Roof Ring (43) Diameter Exhauster / Support Roof Ring Section Eave Roof Ring Section CRP-4752 CRP-5497-42 PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...
  • Page 168 1/4" diameter bolt is an effective way to prevent the bolt from dislodging during certain wind and pressure conditions. Figure 9-4 Installing the threaded stud and stud nuts Stud nut (S-8926) Roof ring section Threaded stud (S-8765) PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...

  • Page 169: Installation Of The Peak-To-Exhauster Ladder Kit

    5/16" x 1" flange bolt with sealing Peak-to-exhauster ladder kit (PLS-42497-XX) washer (S-10260) 5/16" Sealing washer (S-1463) Peak-to-exhauster ladder step (LS-260-X) 5/16" flange nut (S-3611) (-XX) denotes the bin diameter. (-X) denotes the peak-to-exhauster ladder step number. PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...
  • Page 170 NOTE: The table above shows the correct ladder step and part number to be installed to the corresponding hole in the roof rib. Shaded areas show the correct roof exhauster ladder step and part number with the corresponding hole in the roof rib. PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...

  • Page 171: Preparation For The Roof Exhauster Installation

    5/16" x 1" flange bolt with sealing Roof panel washer (S-10260) 5/16" flange nut (S-3611) Marked or scribed hole to be cut Field bent inside tab on roof exhauster mounting plate Holes to be field drilled Exhauster mounting plate (CTR-0867) PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...
  • Page 172 Figure 9-7 Marking or scribing the hole on the roof panel Marked or scribed hole to be cut 6. After the roof panels (77) are cut appropriately, install the roof panels (77) onto the roof in the desired location. PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...

  • Page 173: Assembling The Roof Exhauster

    (75). Figure 9-8 Assembling the roof exhauster hood to the mounting plate 5/16" x 1" flange bolt with sealing washer (S-10260) Roof exhauster hood 5/16" flange nut (S-3611) Tube caulk Exhauster mounting plate (CTR-0867) PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...

  • Page 174: Installing The Roof Exhauster Assembly

    5. Install 5/16" x 1" flange bolts (1) and 5/16" flange nuts (10), securing the roof exhauster flashing (76) to the roof exhauster assembly (83) and adjacent flashing (76). 6. Tighten all the hardware to the recommended torque specifications. See Bolt Torque Specifications, page PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...
  • Page 175 Chapter 9: Bin Accessories Figure 9-9 Installing the roof exhauster assembly 5/16" x 1" flange bolt with sealing washer (S-10260) Sealing caulk 5/16" flange nut (S-3611) Roof exhauster assembly Roof exhauster flashing (CTR-0866) PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...
  • Page 176 7. When the roof exhauster assembly (83) is installed, apply sealing caulk (82) as shown by arrows, sealing the roof exhauster assembly (83) to the roof. Figure 9-10 Sealing caulk location Sealing caulk Roof exhauster assembly PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...

  • Page 177: Installing The Conveyor Support Brackets (Optional)

    3/8" x 1-1/2" flange bolt (S-7488) Center cap plate (CTR-1510-BS) 3/8" flange nut (S-9426) Conveyor support bracket (CTR-1221) Gasket (S-10387) 4. Tighten all the hardware to the recommended torque specifications. See Bolt Torque Specifications, page PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...

  • Page 178: Installing The Manway Cover

    (not shown) are present on the underside of the manway cover (27). If not, contact GSI for the decals and install to the underside of the manway cover (27). NOTE: Suffocation/flighting and entrapment hazard decals replacement part numbers: •...
  • Page 179 #10-24 x 5/8" long bolt (S-2009) Manway cover (ACD-4504) 5/16" flange nut (S-3611) Latch (ACD-4514) #10-24 lock nut (S-2010) Manway seal strip (CRP-4998) Hinge base (ACD-4506) Moisture diverter (CRP-4999) Hinge leaf (ACD-4505) Manway roof panel (CTR-0754) Handle (ACD-4513) PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...

  • Page 180: Assembling The Inside Ladder

    3. Tighten all the hardware to the recommended torque specifications. See Bolt Torque Specifications, page Figure 9-13 Assembling the inside ladder sections 5/16" x 1" flange bolt with sealing washer (S-10260) Splice plate (LDR-4317) 5/16" flange nut (S-3611) Ladder section PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...

  • Page 181: Installing The Inside Ladder

    3. Temporarily position the ladder (46) back into place, making sure that the mating surface of each starter brackets (32 and 35) are aligned with the inside mating surface of each ladder (46) channels. PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...
  • Page 182 9. Install a 5/16" x 1" carriage bolt (4) to a standoff wedge (36) and insert the standoff wedge (36) into the outside of the ladder (46) channel. 10.Connect the standoff wedge (36) to the standoff bracket (33) by installing a 5/16" flange nut (10), but do not tighten, allowing for adjustment. PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...
  • Page 183 35) as guides. Install 5/16" x 1" flange bolts (1) and 5/16" flange nuts (10) to securing the ladder (46) to the starter brackets (32 and 35). 12.Tighten all the hardware to the recommended torque specifications. See Bolt Torque Specifications, page PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...

  • Page 184: Installing The Inside Ladder Bottom Bracket

    Bolt Torque Specifications, page Figure 9-16 Installing the ladder bottom brackets Ladder assembly 5/16" x 1" flange bolt with sealing washer (S-10260) 5/16" flange nut (S-3611) 3/8" field drilled hole location Ladder bottom bracket (LDR-5133) PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...

  • Page 185: Guidelines For Installing A Sidedraw System

    90° apart. Installation of multiple systems requires approval of GSI. • Sidedraw systems are intended for use with dry, flowable grain. Sidedraws are not to be used for poorly flowing products. This is not unique to GSI bins and flume systems, but is a general rule for such systems.
  • Page 186 Chapter 9: Bin Accessories Figure 9-17 Installing the sidedraw Required spacing between chute bolt holes (8") Stiffeners Sidewall sheet horizontal seam from base 44" typical bolt hole in the top chute Starting dimension for first chute PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...

  • Page 187: Locating The Chutes

    Center between Stiffeners 46" Center between Stiffeners 59" Center between Stiffeners 40" Center between Stiffeners 52" Center between Stiffeners 32" Center between Stiffeners 44" Center between Stiffeners 56" Center between Stiffeners 36" Center between Stiffeners PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...

  • Page 188: Locating The Discharge Opening

    7" on both sides and mark the vertical cut lines. 3. Cut an opening where marked, making sure that corners have a minimum of 1-1/2" radius. Figure 9-19 Locating the discharge opening ring sidewall sheet from the base PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...

  • Page 189: Sidewall Overlap For Sidedraw Weldment

    (60). Figure 9-20 Sidewall overlap ring from the base ring from the base horizontal seam from the base Chute Sidedraw weldment plate Top of 5 sidewall sheet ring sidewall sheet (must be field cut) PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...

  • Page 190: Caulking For The Sidedraw Weldment

    3. Use 3/8" bolts and nuts provided to assemble the sidedraw weldment (60) with the sidewall sheet (49). Figure 9-21 Caulking for the sidedraw weldment Sidewall sheet Field cut hole Sidedraw weldment Use as template to field drill holes Caulking PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...

  • Page 191: Wind Ring Quantities

    Refer to the below table for the standard and sidewall wind ring quantities based on the bin diameter. Table 9-4 Standard and sidedraw wind ring quantities 2-Post 3-Post Standard wind Sidedraw wind Standard wind Sidedraw wind Rings/Diameter ring quantities ring quantities ring quantities ring quantities PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...

  • Page 192: Installing The Wind Rings

    (39) using the wind ring coupling collar (41) as a guide. 8. Install the remaining 7/16" x 3-1/4" flange bolts (5) and 7/16" hex nuts (14) and tighten all the hardware to the recommended torque specifications. See Bolt Torque Specifications, page PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...
  • Page 193 38 Wind ring bracket (CTS-1005) 69 Flange nut (part number will vary) 39 Wind ring section (CTS-1004-XX or CTS-1002–XX) 70 Field drilled hole locations Figure 9-24 Dimensions for ladder rung placement (-XX) denotes the bin diameter. PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...

  • Page 194: Assembling The Weather Cover For Roller Valve

    4. Use 1/4" self-drilling screws (7) to install the weather cover plate (42) to the gate (72). Figure 9-25 Installing the weather cover 5/16" x 1" flange bolt with sealing washer (S-10260) Universal weather cover plate (CHT-1351) 1/4" self-drilling screw (S-6497) Chain wheel (typical) 5/16" flange nut (S-3611) Gate PNEG-5442 42' Diameter EVO-50 Z-Tek Bins...

  • Page 195: Limited Warranty - N.a. Grain Products

    12 months from the date of shipment (or, if shipped by vessel, 14 months from the date of arrival at the port of discharge). If, in GSI’s sole judgment, a product is found to have a defect in materials and/or workmanship, GSI will, at its own option and expense, repair or replace the product or refund the purchase price.
  • Page 196 Authorities having jurisdiction should be consulted before installations are made. 1004 E. Illinois St. Assumption, IL 62510-0020 Phone: 1-217-226-4421 Fax: 1-217-226-4420 www.gsiag.com Copyright © 2022 by The GSI Group, LLC Printed in the USA CN #365176...

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