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GSi EVO-50 Z-TEK Construction Manual

Roof bins - 11 rings and taller
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90' Diameter
Models:
EVO-50 Z-TEK ROOF BINS - 11 RINGS
AND TALLER
Construction Manual
PNEG-5490-2X
Version 1.0
Date: 03-14-22
PNEG-5490-2X

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Summary of Contents for GSi EVO-50 Z-TEK

  • Page 1 90' Diameter Models: EVO-50 Z-TEK ROOF BINS - 11 RINGS AND TALLER Construction Manual PNEG-5490-2X Version 1.0 Date: 03-14-22 PNEG-5490-2X...
  • Page 2 All information, illustrations, photos, and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...

  • Page 3: Table Of Contents

    Lacing Overview of Triple Laminated Sidewall Sheets ..............44 Caulking and Assembling the Triple Laminated Sheets ..............45 Chapter 5 Installing the Base Angle......................47 Installing the Base Angle......................47 Installing the Base Angle Shims ....................49 Installing the Anchor Bolt Washer ....................50 PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...
  • Page 4 Assembling the Purlin Number 6....................143 Assembling the Purlin Number 5....................145 Assembling the Purlin Number 4....................147 Assembling the Purlin Number 3....................149 Assembling the Purlin Number 2....................151 Assembling the Purlin Number 1....................153 PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...
  • Page 5 Caulking for the Sidedraw Weldment ..................209 Wind Ring Quantities ....................... 210 Installing the Wind Rings......................211 Assembling the Weather Cover for Roller Valve ................. 213 Limited Warranty — N.A. Grain Products ................215 PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...
  • Page 6 NOTES PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...

  • Page 7: Chapter 1 Safety Precautions

    Personnel operating or working around equipment must read this manual. This manual must be delivered with equipment to its owner. Failure to read this manual and its safety instructions is a misuse of the equipment. ST-0001–4 PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...

  • Page 8: Cautionary Symbol Definitions

    This symbol is used to address practices not related to personal injury. This symbol indicates a general hazard. This symbol indicates a prohibited activity. This symbol indicates a mandatory action. ST-0005–2 PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...

  • Page 9: Safety Cautions

    • Learn how to operate the machine and how to use controls properly. Do not let anyone operate without instruction. • If you do not understand any part of this manual or need assistance, contact your dealer. ST-0002–1 PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...
  • Page 10 1. Shut off and lock out all power sources. 2. Use a safety harness and safety line. 3. Station another person outside the bin. 4. Avoid the center of the bin. 5. Wear proper breathing equipment or respirator. ST-0061–1 PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...
  • Page 11 ST-0028–2 Sharp Edge Hazard • This product has sharp edges, which can cause serious injury. • To avoid injury, handle sharp edges with caution and always use proper protective clothing and equipment. ST-0036–2 PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...
  • Page 12 ST-0050–1 Install and Operate Equipment Properly • This product is intended for the use of grain storage only. Any other use is a misuse of the product. ST-0057–1 PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...
  • Page 13 — Do not work alone. Work in teams of at least three so that help is immediately available in the event of an emergency. — Confirm that all personnel have safely exited the equipment and tools have been recovered once work is complete. ST-0055–1 PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...

  • Page 14: Safety Decals

    1004 E. Illinois Street Assumption, IL 62510 Phone: 1–217–226–4421 Description Location Decal No. Decal Located next to DC-969 Caution Vacuum Pressure aeration system. On bin doors Warning Entrapment Hazard and roof hatch DC-2483 covers PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...
  • Page 15 Chapter 1: Safety Precautions Description Location Decal No. Decal Warning Keep Clear of On bin door DC-GBC-1A Augers covers On bin door Warning Unload Instructions DC-GBC-2A covers PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...

  • Page 16: Safety Sign-Off Sheet

    Below is a sign-off sheet that can be used to verify that all personnel have read and understood the safety instructions. This sign-off sheet is provided for your convenience and personal record keeping. Date Employee Name Supervisor Name ST-0007 PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...

  • Page 17: Chapter 2 General Overview

    • 1/2" Drive socket set and ratchet • Nail aprons or tool pouches to hold supplies • Gloves for hand protection • Tape measure • 1/2" Drive electric or pneumatic torque gun with variable impact capabilities PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...

  • Page 18: Guidelines For Proper Storage Of Grain Bin Materials Prior To Construction

    • Install the wind ring bracket to the stiffeners. • Assemble the rafter clips to rafters on the ground. • Assemble the A-frames. • Assemble the center collar. • Install the vent to the roof panels. PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...

  • Page 19: Guidelines For Construction Procedures And Lifting Jack Usage

    • Lifting of the bins should not be done under windy conditions. • Follow the jack manufacturers recommendations on capacity and operations. PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...
  • Page 20 11.Lower the tank and secure to the foundation before leaving the job site. 12.At the completion of the tank, set stiffeners over the anchor bolts and measure the tank to ensure it is in a round condition. Consult with GSI for questions on tolerances. PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...

  • Page 21: Anchor Bolt Detail

    • Overall anchor bolt length (3) for 3/4" and 1" diameter anchor bolt is 18" (45.72 cm). Figure 2-1 Anchor bolt example (3/4" diameter anchor bolt shown) Anchor bolt length Anchor bolt Anchor bolt thread height PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...

  • Page 22: Anchor Bolt Charts

    – 55' – 7-5/16" 16.950 m – – Chord 20 58' – 3/4" 17.697 m Chord 21 – – 60' – 5-5/16" 18.423 m – – Chord 22 62' – 8-15/16" 19.125 m PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...

  • Page 23: Chapter 3 Hardware Requirements

    3/8" x 1" S-7487 3/8" x 1-1/2" S-7488 S-9281 7/16" 7/16" x 3-1/4" S-10261 Flanged S-10251 7/16" 7/16" x 1-1/4" S-10250 Flanged S-10253 1/2" 1/2" x 1-3/4" S-10252 Flanged S-10784 M10 x 25 S-10779 PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...

  • Page 24: Hardware For 2-Post Sidewall Sheets

    M10 x 40 (42) M10 x 40 (18) M10 x 40 (3) 10 Double Lam M10 x 40 (18) M10 x 40 (53) M10 x 60 (18) M10 x 60 (9) 9 Double Lam PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...

  • Page 25: Hardware For 3-Post Sidewall Sheets

    M10 x 60 (18) M10 x 60 (53) M10 x 60 (27) M10 x 75 (9) 5 Triple Lam M10 x 60 (18) M10 x 60 (53) M10 x 60 (27) M10 x 75 (9) PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...

  • Page 26: Bolt Torque Specifications

    CAUTION Grade 2 Bolts Grade 2 bolts are designated with a plain head and are not used in GSI grain bins. Grade 5 Bolts Grade 5 bolts are designated by three slash marks on the head. All 5/16" diameter bolts are to be grade 5 or higher.

  • Page 27: Color Chart For Bin Hardware Buckets

    M10 x 60 flange bolt pre-assembled with a conical S-10781 HDPE sealing washer M10 x 75 flange bolt pre-assembled with a conical S-10800 HDPE sealing washer M10 flange nut S-10784 M10 flange nut pre-assembled with a conical HDPE S-10785 sealing washer PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...

  • Page 28: Bolt Identifications

    • Use to connect the cap plate to the inner center collar. • The color of bucket lid/label is orange. 1.875" (4.76 cm) Grade 8 1.500" (3.81 cm) Grade 8.2 PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...

  • Page 29: Bolt (S-10260)

    An S-10782 is a M10 x 25 flange bolt without a sealing washer. Bolt (S-10782) is used in the following locations: • Used in stiffener splice connections. 1.366" (3.47 cm ) Grade 10.9 0.984" (2.5 cm) PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...

  • Page 30: Bolt (S-10779)

    • Use to connect the horizontal and vertical seams on 6 gauge to 5 gauge triple laminated sidewall connections. • Use to connect the stiffener with sidewall on 9 gauge and heavier laminated connections. 2.744" (6.97 cm ) Grade 10.9 2.362" (6 cm) PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...

  • Page 31: Bolt (S-10800)

    • Use to connect all non-laminated sidewall connections and stiffener splice connections. • Use to connect the base angles to the sidewall sheets. • Use to connect the inside stiffener to the sidewall and outside stiffener. 0.43" (1.1 cm) Grade 10.9 PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...

  • Page 32: Nut (S-10785)

    Nut (S-9281) An S-9281 is a 7/16" hex nut. Nut (S-9281) is used in the following locations: • Use in wind ring splice and over pipe connections. 0.385" (0.977 cm ) Grade 5 PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...

  • Page 33: Chapter 4 Assembling The Sidewall Sheets

    Color Code Dark Blue and Yellow Black and Yellow Black Orange Pink Light Blue and Pink Light Blue Dark Blue and Orange Blue Yellow and Purple Red and Brown Green Brown 13.5 Brown/Pink PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...

  • Page 34: Orientation Detail For Sidewall Sheets (2-Post)

    Orientation Detail for Sidewall Sheets (2-Post) To avoid the misalignment of the holes, it is necessary to use the correct orientation of the top sidewall sheet during installation. Figure 4-1 Orientation details of 2-post sidewall sheets PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...

  • Page 35: Orientation Detail For Sidewall Sheets (3-Post)

    Orientation Detail for Sidewall Sheets (3-Post) To avoid the misalignment of the holes, it is necessary to use the correct orientation of the sidewall sheet during installation. Figure 4-2 Orientation details of 3-post sidewall sheets PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...

  • Page 36: References For Sidewall Sheets And Caulkings

    1/8" x 1-1/4" caulking strip (horizontal - between 7.5" to 13" for 20-15 and 14-10 gauge sheets) S-10716 1/8" x 1-1/4" caulking strip (horizontal - between 10" to 18" for 9-5 gauge sheets) PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...

  • Page 37: Caulking And Assembling The Standard (Non-Laminated) Sheets

    2. Always assemble the sidewall sheets (1) with the overlap in the same direction as shown below. Figure 4-3 Caulking details for assembling the non-laminated sidewall sheets 13" (33 cm) Horizontal strip of caulk Sidewall sheet Vertical strip of caulk PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...
  • Page 38 Figure 4-4 Caulking and assembling the non-laminated sidewall sheets 13" (33 cm) Horizontal strip of caulk Sidewall sheet Vertical strip of caulk 5. Use the supplied tube caulk to fill the larger gaps that occur with heavier gauges. PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...

  • Page 39: Outer Sheet Caulking Instructions For Laced Lamination

    1/8" x 1-1/4" caulking strip (stiffener hole) (S-10716) 1O Outer sidewall sheet 1/8" x 1-1/4" caulking strip (horizontal – 7.5" to 13") 1/8" x 1/4" caulking strip (vertical) (S-4458) (S-10716) 1/8" x 1/4" caulking strip (horizontal – 13") (S-4458) PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...
  • Page 40 1/8" x 1-1/4" caulking strip (stiffener hole) (S-10716) 1O Outer sidewall sheet 1/8" x 1-1/4" caulking strip (horizontal – 10" to 18") 1/8" x 1/4" caulking strip (vertical) (S-4458) (S-10716) 1/8" x 1/4" caulking strip (horizontal – 18") (S-4458) PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...

  • Page 41: Lacing Overview Of Double Laminated Sidewall Sheets

    Chapter 4: Assembling the Sidewall Sheets Lacing Overview of Double Laminated Sidewall Sheets Figure 4-7 Lacing overview of double laminated sheets PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...

  • Page 42: Caulking And Assembling The Double Laminated Sheets

    1/8" x 1-1/4" caulking strip (stiffener hole) (S-10716) 1O Outer sidewall sheet 1/8" x 1-1/4" caulking strip (horizontal) (S-10716) 1/8" x 1/4" caulking strip (vertical) (For 14-10 gauge laminates: 7.5" to 13") (S-4458) (For 9-5 gauge laminates: 10" to 18") PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...
  • Page 43 (For 14-10 gauge laminates: 7.5" to 13") (For 9-5 gauge laminates: 18") (For 9-5 gauge laminates: 10" to 18") 6. Use the supplied tube caulk to fill the larger gaps that occur with heavier gauges and laminated gauges. PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...

  • Page 44: Lacing Overview Of Triple Laminated Sidewall Sheets

    Chapter 4: Assembling the Sidewall Sheets Lacing Overview of Triple Laminated Sidewall Sheets Figure 4-10 Lacing overview of triple laminated sheets PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...

  • Page 45: Caulking And Assembling The Triple Laminated Sheets

    1M Middle sidewall sheet 1/8" x 1-1/4" caulking strip (horizontal) (S-10716) (For 14-10 gauge laminates: 7.5" to 13") 1O Outer sidewall sheet (For 9-5 gauge laminates: 10" to 18") 1/8" x 1/4" caulking strip (vertical) (S-4458) PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...
  • Page 46 (For 14-10 gauge laminates: 7.5" to 13") (For 9-5 gauge laminates: 18") (For 9-5 gauge laminates: 10" to 18") 6. Use the supplied tube caulk to fill the larger gaps that occur with heavier gauges and laminated gauges. PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...

  • Page 47: Chapter 5 Installing The Base Angle

    NOTE: If optional mastic sealer strip (8) is not used, it is recommended that some other method should be utilized to seal the base ring to the concrete. 8. Lower the bin onto the foundation and check for an adequate seal. PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...
  • Page 48 Figure 5-1 Installing the base angle M10 x 25 flange bolt with HDPE sealing washer (S-10779) Base angle (B-7031) M10 flange nut (S-10784) Base angle offset example Sidewall sheet (final ring assembly) Optional mastic sealer (or equivalent) PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...

  • Page 49: Installing The Base Angle Shims

    (CTS-4046XX or CTS-4045XX) plate (B-7028) Required base angle shim for 6" x 9" base Standard shim for 8" x 10" base plate plate (B-7027) (SS-7212) Standard shim for 6" x 9" base plate (SS-6953) PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...

  • Page 50: Installing The Anchor Bolt Washer

    2. Place a flat washer (2) above the square washer (16) and secure with a nut (4). 3. Tighten to the recommended torque specification, see Bolt Torque Specifications, page Figure 5-3 Installing the anchor bolt washer Square anchor plate washer Flat washer Anchor nut Base boot Anchor bolt PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...

  • Page 51: Chapter 6 Stiffeners

    ▪ 12-Bolt Pattern Laminated Stiffeners with Insert ▪ 12-Bolt Pattern Laminated Stiffener to Laminated Base Stiffener with Inserts to a Base Boot ▪ 12-Bolt Pattern Laminated Stiffener to Laminated Base Stiffener with Inserts to a Base Boot PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...

  • Page 52: Stiffener Starting Location

    NOTE: Install the flange bolts (1) with bolt head on the inside of the bin. Figure 6-1 Top stiffener starting location M10 x 25 flange bolt with HDPE sealing washer (S-10779) Top stiffener M10 flange nut (S-10784) Sidewall sheet PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...

  • Page 53: Stiffener Splice Location

    NOTE: Install the flange bolts (1) with bolt head on the inside of the bin. Figure 6-2 Stiffener splice location M10 x 25 flange bolt with HDPE sealing washer (S-10779) Short splice M10 flange nut (S-10784) Long splice Top stiffener Horizontal seam in bin sidewall Bottom stiffener PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...

  • Page 54: Stiffener Part Number Description

    If more than one color of Red and Brown stripe is needed, they will be painted next to each other and centered on the gauge Dark Blue color. Light Blue and Pink Orange PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...

  • Page 55: Standard Stiffeners

    Two-ring laminated stiffener 87.938" (223 cm) CTS-4041XX Two-ring insert 87.938" (223 cm) CTS-4042XX 10 - 12 One-ring stiffener 43.938" (111 cm) CTS-4006XX 15 - 18 Two-ring stiffener 87.938" (223 cm) CTS-4074XX 8 - 14 PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...

  • Page 56: Top Stiffeners

    Figure 6-4 Top stiffeners Description Length Available Gauges Call Out Part Number CTS-4012XX Inside top stiffener 28.938" (73.5 cm) 2, 5, 6, 8, 10, 12, 14 CTS-4016XX Outside top stiffener 28.938" (73.5 cm) 15 - 18 PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...

  • Page 57: Stiffeners Splice

    For example: If connecting a 13 gauge stiffener to a 12 gauge stiffener, use the 12 gauge splice. If connecting an 8 gauge stiffener to a 6 gauge stiffener, use the 10 gauge splice. Table 6-3 Splice usage Splice Gauge Stiffener Gauge 10 Gauge 12 Gauge 14 Gauge PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...

  • Page 58: Base Stiffeners

    Base insert 98.516" (250 cm) 2, 5, 6, 8 CTS-4050XX Laminated base stiffener 98.126" (249 cm) CTS-4051XX Two-ring insert 87.938" (223 cm) 2, 5, 6, 8 - 14 CTS-4077XX Base stiffener 98.126" (249 cm) PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...

  • Page 59: Base Boots

    (20 x 25 x 1.90 cm) stiffeners with 10 Ga. insert 8" x 10" x 1-1/2" Base boot weldment for 2+8 to 2+2 11.391" (29 cm) CTS-4049XX (20 x 25 x 3.81 cm) base stiffeners PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...

  • Page 60: One-Ring Top Stiffener (15-18 Ga.) To A One-Ring Stiffener (15-18 Ga.)

    One-ring top stiffener (CTS-4016XX) Splice (CTS-4035XX) Completed assembly NOTE: Two-post stiffeners shown. The bolt pattern will vary for 3-post. Only place bolts where holes in the stiffeners align with holes in the sidewall sheet. PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...

  • Page 61: One-Ring Top Stiffener (15-18 Ga.) To A Two-Ring Stiffener (8-14 Ga.)

    One-ring stiffener (CTS-4006XX) Splice (CTS-4035XX) Completed assembly NOTE: Two-post stiffeners shown. The bolt pattern will vary for 3-post. Only place bolts where holes in the stiffeners align with holes in the sidewall sheet. PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...

  • Page 62: One-Ring Stiffener (15-18 Ga.) To A Two-Ring Stiffener (8-14 Ga.)

    Two-ring stiffener (CTS-4074XX) Splice (CTS-4035XX) Completed assembly NOTE: Two-post stiffeners shown. The bolt pattern will vary for 3-post. Only place bolts where holes in the stiffeners align with holes in the sidewall sheet. PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...

  • Page 63: Two-Ring Stiffener (15-18 Ga.) To A Two-Ring Stiffener (15-18 Ga.)

    Two-ring stiffener (CTS-4074XX) Splice (CTS-4035XX) Completed assembly NOTE: Two-post stiffeners shown. The bolt pattern will vary for 3-post. Only place bolts where holes in the stiffeners align with holes in the sidewall sheet. PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...

  • Page 64: Two-Ring Stiffener (8-14 Ga.) To A Two-Ring Stiffener (2-6 Ga.)

    Splice (CTS-4035XX) Base stiffener (CTS-4077XX) Completed assembly NOTE: Two-post stiffeners shown. The bolt pattern will vary for 3-post. Only place bolts where holes in the stiffeners align with holes in the sidewall sheet. PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...

  • Page 65: Two-Ring Stiffener (8-14 Ga.) To A Base Stiffener (10-14 Ga.)

    Splice (CTS-4073XX) Base stiffener (CTS-4033XX) Completed assembly NOTE: Two-post stiffeners shown. The bolt pattern will vary for 3-post. Only place bolts where holes in the stiffeners align with holes in the sidewall sheet. PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...

  • Page 66: Two-Ring Stiffener (15-18 Ga.) To A Base Stiffener (10-14 Ga.)

    Laminated stiffener (CTS-4034XX) Insert (CTS-4037XX) Completed assembly NOTE: Two-post stiffeners shown. The bolt pattern will vary for 3-post. Only place bolts where holes in the stiffeners align with holes in the sidewall sheet. PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...

  • Page 67: Laminated Stiffeners (2 Ga.) With Inserts (10-12 Ga.)

    Laminated base stiffener (CTS-4034XX) Base insert (CTS-4037XX) Completed assembly NOTE: Two-post stiffeners shown. The bolt pattern will vary for 3-post. Only place bolts where holes in the stiffeners align with holes in the sidewall sheet. PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...

  • Page 68: Base Stiffener (10-16 Ga.) To A Base Boot

    Base stiffener (CTS-4033XX) Base Boot (CTS-4045XX) Completed assembly NOTE: Two-post stiffeners shown. The bolt pattern will vary for 3-post. Only place bolts where holes in the stiffeners align with holes in the sidewall sheet. PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...

  • Page 69: Laminated Base Stiffener (2 Ga.) With Insert (2+10 To 2+12 Ga.) To A Base Boot

    Laminated stiffener (CTS-4041XX) Insert (CTS-4042XX) Completed assembly NOTE: Two-post stiffeners shown. The bolt pattern will vary for 3-post. Only place bolts where holes in the stiffeners align with holes in the sidewall sheet. PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...

  • Page 70: 12-Bolt Pattern Laminated Stiffeners With Insert

    M10 flange nut (S-10784) Completed assembly Laminated stiffener (CTS-4041XX) NOTE: Two-post stiffeners shown. The bolt pattern will vary for 3-post. Only place bolts where holes in the stiffeners align with holes in the sidewall sheet. PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...

  • Page 71: 12-Bolt Pattern Laminated Stiffener To Laminated Base Stiffener With Inserts To A Base Boot

    Base boot (CTS-4049XX) Base insert (CTS-4042XX) Completed assembly NOTE: Two-post stiffeners shown. The bolt pattern will vary for 3-post. Only place bolts where holes in the stiffeners align with holes in the sidewall sheet. PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...

  • Page 72: 12-Bolt Pattern Laminated Stiffener To Laminated Base Stiffener With Inserts To A Base Boot

    Base boot (CTS-4045XX or 4048XX) Base insert (CTS-4042XX) Completed assembly NOTE: Two-post stiffeners shown. The bolt pattern will vary for 3-post. Only place bolts where holes in the stiffeners align with holes in the sidewall sheet. PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...

  • Page 73: Chapter 7 Door Assemblies

    2. The door should normally be placed in line with the conveyor. An intermediate discharge well should be located near the wall to clear the grain from the area of the access door (as with any access door). 3. The door should be located between the two stiffeners. PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...

  • Page 74: Door Assembly Instructions (Ncwt0731 And Ncwt0750)

    Figure 7-2 Two ring door placement - 3 post (NCWT0750) Short door sheet (3-post) Standard sidewall sheet Left door sheet (2-post) Special door sheet (3-post) Right door sheet (2-post) Door assembly 1X sheet (2-post) Left notch door sheet Right notch door sheet PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...
  • Page 75 Left door sheet Bottom inner door panel (NCWT0462) Right door sheet Seal weldment (NCTW0745) Left notch door sheet Upper cover (NCWT0748) Right notch door sheet Outer cover assembly 1X sidewall sheet Base stiffener PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...
  • Page 76 Top inner door panel (NCWT0465) Standard sidewall sheet Bottom inner door panel (NCWT0462) Left notch door sheet Seal weldment (NCTW0759) Right notch door sheet Upper cover (NCWT0761) Short door sheet Outer cover assembly Special door sheet PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...
  • Page 77 7/16" x 2-1/2" flange bolt with sealing washer 31 Outer door frame weldment (NCWT0738) (S-10134) 21 7/16" flat washer (S-8320) 32 Jamb plate weldment (NCWT0736-BS) 22 7/16" hex nut (S-8479) 33 Inner door frame weldment (NCWT0732-BS) PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...
  • Page 78 7/16" x 2-1/2" flange bolt with sealing washer 31 Outer door frame weldment (NCWT0756) (S-10134) 21 7/16" flat washer (S-8320) 32 Jamb plate weldment (NCWT0754-BS) 22 7/16" hex nut (S-8479) 33 Inner door frame weldment (NCWT0751-BS) PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...
  • Page 79 3 3/8" x 2" flange bolt with sealing washer (S-10165) 33 Inner door frame weldment (NCWT0732-BS) 14 Special washer (S-10102) 36 Seal weldment (NCTW0745) 24 3/8" hex nut (S-456) 37 Upper cover (NCWT0748) 31 Outer door frame weldment (NCWT0738) PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...
  • Page 80 3/8" x 2" flange bolt with sealing washer (S-10165) 31 Outer door frame weldment (NCWT0756) 14 Special washer (S-10102) 33 Inner door frame weldment (NCWT0751-BS) 24 3/8" hex nut (S-456) 36 Seal weldment (NCTW0759) PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...
  • Page 81 Seal weldment (NCTW0759) (3-post) Jamb plate weldment (NCWT0736-BS) (2-post) 68 Rope caulk Jamb plate weldment (NCWT0754-BS) (3-post) Inner door frame weldment (NCWT0732-BS) (2-post) 69 Corrugated sealing strip Inner door frame weldment (NCWT0751-BS) (3-post) PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...
  • Page 82 Jamb plate weldment (NCWT0754-BS) (3-post) 69 Corrugated sealing strip Inner door frame weldment (NCWT0732-BS) M12 x 60 flange bolt with sealing washer (2-post) (S-10783) Inner door frame weldment (NCWT0751-BS) 83 M12 flange nut (S-10786) (3-post) PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...
  • Page 83 Figure 7-11 Installing the door stiffeners - 2 post 3/4" x 5" HHTB bolt (S-7324) Outer door frame weldment (NCWT0738) 3/4" flat washer (S-866) Base stiffener 3/4" square washer (HT-635-BS) Door stiffener (NCWT0482-BS) 3/4" hex nut (S-240) Stiffener support weldment (NCWT0481-BS) PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...
  • Page 84 3/4" x 5" HHTB bolt (S-7324) Upper cover (NCWT0761) 3/4" flat washer (S-866) Base stiffener 3/4" square washer (HT-635-BS) Door stiffener (NCWT0482-BS) 3/4" hex nut (S-240) Stiffener support weldment (NCWT0481-BS) Outer door frame weldment (NCWT0756) PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...
  • Page 85 Figure 7-13 Installing the bearing pins 5/16" x 1-1/2" HHCS bolt (S-2741) Inner door frame weldment (NCWT0732-BS) (2-post) 18 5/16" flat washer (S-845) Inner door frame weldment (NCWT0751-BS) (3-post) 26 5/16" flange nut (S-3611) Bearing pins (WD-6224) PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...
  • Page 86 1/2" x 1-1/2" HHTB bolt (S-3728) Outer door frame weldment (NCWT0756) (3-post) Inner door frame weldment (NCWT0732-BS) (2-post) 1/2" flat washer (S-2120) Inner door frame weldment (NCWT0751-BS) (3-post) 1/2" flange nut (S-10253) 39 Door latch bar holder (WD-6234) PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...
  • Page 87 5/16" x 1" MS screws (9), latch bushings (44), 5/16" flat washers (18) and 5/16" lock nuts (27). NOTE: Install MS screws (9) with screw head to the outside of the reinforcement angle (41). PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...
  • Page 88 43 Latch bar (NCWT0119) 27 5/16" lock nut (S-5220) 44 Latch bushing (WD-6040) 34 Top inner door panel (NCWT0465) 45 Inside panel left latch (WD-6038) 70 Latch bar assembly 35 Bottom inner door panel (NCWT0462) PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...
  • Page 89 3/8" flat washer (S-248) Bearing pins (WD-6224) 7/16" flat washer (S-8612) Inside/outside hinge weldment (NCWT0103) 7/16" hex nut (S-8479) Hinge shim (NCWT0495) 3/8" lock nut (S-7383) Inner door hinge housing (NCWT0801) Foam seal (S-8610) PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...
  • Page 90 Bottom inner door panel (NCWT0462) 3/8" flat washer (S-248) Bearing pins (WD-6224) 7/16" flat washer (S-8612) Inside/outside hinge weldment (NCWT0103) 3/8" lock nut (S-7383) Hinge shim (NCWT0495) Foam seal (S-8610) Inner door hinge housing (NCWT0801) PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...
  • Page 91 11 5/16" x 1-1/2" flange bolt (S-10185) 51 Reinforcement channel (NCWT0511) 26 5/16" flange nut (S-3611) Door latch rod (WD-6284) 48 Outer door cover (NCWT0173D) Hold-back plate (NCWT0699) 49 Handle mounting bracket (WD-6287) PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...
  • Page 92 5/16" x 1" MS screw with sealing washer Foam seal (S-8610) (S-10633) Outer door frame weldment (NCWT0738) (2-post) 18 5/16" flat washer (S-845) Outer door frame weldment (NCWT0756) (3-post) 26 5/16" flange nut (S-3611) Outer door cover angle (NCWT0744) PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...
  • Page 93 5/16" x 1" MS screw with sealing washer Outer door cover angle (NCWT0744) (S-10633) 18 5/16" flat washer (S-845) Door latch mounting bracket (WD-6286) 28 5/16" flange nut (S-10268) Cover hinge weldment (NCWT0165) PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...
  • Page 94 Door latch mounting bracket (WD-6286) 13 5/16" x 1/2" flange bolt (S-10579) Top outer door latch (WD-6279) 28 5/16" flange nut (S-10268) Bottom outer door latch (WD-6278) 44 Latch bushing (WD-6040) Latch bar (WD-6039) PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...
  • Page 95 Figure 7-22 Installing the outer door cover 3/8" x 4-1/2" HHCS bolt (S-1443) Door cover hinge bracket (NCWT0170) 3/8" flat washer (S-248) Cover hinge weldment (NCWT0165) 3/8" lock nut (S-7383) Outer cover assembly PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...
  • Page 96 Figure 7-23 Aligning the latches with the latch rod Door cover hinge bracket (NCWT0170) Bottom outer door latch (WD-6278) Door latch rod (WD-6284) Latch bar (WD-6039) Top outer door latch (WD-6279) Outer cover assembly PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...
  • Page 97 Holder bracket (WD-1302) 5/16" x 1-1/2" flange bolt (S-10185) Adjustment bracket (NCWT0717) Outer cover assembly Latch bracket (NCWT0716) 5/16" sealing washer (S-1463) Latch assembly 5/16" hex nut (S-396) 3/8" field drill hole Hold-back plate (NCWT0699) PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...
  • Page 98 Chapter 7: Door Assemblies Parts List Figure 7-25 Two ring door assembly (NCWT0731) parts PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...
  • Page 99 Chapter 7: Door Assemblies Figure 7-26 Two ring door assembly (NCWT0750) parts PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...
  • Page 100 3/4" hex nut Bottom inner door panel NCWT0462 S-8610 Foam seal Seal weldment (2-post) NCTW0745 NCWT0482-BS Door stiffener Seal weldment (3-post) NCTW0759 Upper cover (2-post) NCWT0748 NCWT0481-BS Stiffener support weldment Upper cover (3-post) NCWT0761 PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...

  • Page 101: Door Assembly Instructions (Ncwt0762 And Ncwt0778)

    Figure 7-28 Two ring door placement - 3 post (NCWT0778) Short door sheet (3-post) Standard sidewall sheet Left door sheet (2-post) Special door sheet (3-post) Right door sheet (2-post) Door assembly 1X sheet (2-post) Left notch door sheet Right notch door sheet PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...
  • Page 102 Left door sheet Bottom inner door panel (NCWT0789) Right door sheet Seal weldment (NCTW0775) Left notch door sheet Upper cover (NCWT0748) Right notch door sheet Outer cover assembly 1X sidewall sheet Base stiffener PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...
  • Page 103 Top inner door panel (NCWT0791) Standard sidewall sheet Bottom inner door panel (NCWT0789) Left notch door sheet Seal weldment (NCTW0787) Right notch door sheet Upper cover (NCWT0761) Short door sheet Outer cover assembly Special door sheet PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...
  • Page 104 7/16" x 2-1/2" flange bolt with sealing washer 31 Outer door frame weldment (NCWT0769) (S-10134) 21 7/16" flat washer (S-8320) 32 Jamb plate weldment (NCWT0767-BS) 22 7/16" hex nut (S-8479) 33 Inner door frame weldment (NCWT0763-BS) PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...
  • Page 105 7/16" x 2-1/2" flange bolt with sealing washer 31 Outer door frame weldment (NCWT0784) (S-10134) 21 7/16" flat washer (S-8320) 32 Jamb plate weldment (NCWT0782-BS) 22 7/16" hex nut (S-8479) 33 Inner door frame weldment (NCWT0779-BS) PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...
  • Page 106 3 3/8" x 2" flange bolt with sealing washer (S-10165) 33 Inner door frame weldment (NCWT0763-BS) 14 Special washer (S-10102) 36 Seal weldment (NCTW0775) 24 3/8" hex nut (S-456) 37 Upper cover (NCWT0748) 31 Outer door frame weldment (NCWT0769) PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...
  • Page 107 3/8" x 2" flange bolt with sealing washer (S-10165) 31 Outer door frame weldment (NCWT0784) 14 Special washer (S-10102) 33 Inner door frame weldment (NCWT0779-BS) 24 3/8" hex nut (S-456) 36 Seal weldment (NCTW0787) PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...
  • Page 108 Seal weldment (NCTW0787) (3-post) Jamb plate weldment (NCWT0767-BS) (2-post) 68 Rope caulk Jamb plate weldment (NCWT0782-BS) (3-post) Inner door frame weldment (NCWT0763-BS) (2-post) 69 Corrugated sealing strip Inner door frame weldment (NCWT0779-BS) (3-post) PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...
  • Page 109 Jamb plate weldment (NCWT0782-BS) (3-post) 69 Corrugated sealing strip Inner door frame weldment (NCWT0763-BS) M12 x 60 flange bolt with sealing washer (2-post) (S-10783) Inner door frame weldment (NCWT0779-BS) 83 M12 flange nut (S-10786) (3-post) PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...
  • Page 110 Figure 7-37 Installing the door stiffeners - 2 post 3/4" x 5" HHTB bolt (S-7324) Outer door frame weldment (NCWT0769) 3/4" flat washer (S-866) Base stiffener 3/4" square washer (HT-635-BS) Door stiffener (NCWT0773-BS) 3/4" hex nut (S-240) Stiffener support weldment (NCWT0481-BS) PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...
  • Page 111 3/4" x 5" HHTB bolt (S-7324) Upper cover (NCWT0761) 3/4" flat washer (S-866) Base stiffener 3/4" square washer (HT-635-BS) Door stiffener (NCWT0773-BS) 3/4" hex nut (S-240) Stiffener support weldment (NCWT0481-BS) Outer door frame weldment (NCWT0784) PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...
  • Page 112 Figure 7-39 Installing the bearing pins 5/16" x 1-1/2" HHCS bolt (S-2741) Inner door frame weldment (NCWT0763-BS) (2-post) 18 5/16" flat washer (S-845) Inner door frame weldment (NCWT0779-BS) (3-post) 26 5/16" flange nut (S-3611) Bearing pins (WD-6224) PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...
  • Page 113 1/2" x 1-1/2" HHTB bolt (S-3728) Outer door frame weldment (NCWT0784) (3-post) Inner door frame weldment (NCWT0763-BS) (2-post) 1/2" flat washer (S-2120) Inner door frame weldment (NCWT0779-BS) (3-post) 1/2" flange nut (S-10253) 39 Door latch bar holder (WD-6234) PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...
  • Page 114 5/16" x 1" MS screws (9), latch bushings (44), 5/16" flat washers (18) and 5/16" lock nuts (27). NOTE: Install MS screws (9) with screw head to the outside of the reinforcement angle (41). PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...
  • Page 115 43 Latch bar (NCWT0119) 27 5/16" lock nut (S-5220) 44 Latch bushing (WD-6040) 34 Top inner door panel (NCWT0791) 45 Inside panel left latch (WD-6038) 70 Latch bar assembly 35 Bottom inner door panel (NCWT0789) PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...
  • Page 116 3/8" flat washer (S-248) Bearing pins (WD-6224) 7/16" flat washer (S-8612) Inside/outside hinge weldment (NCWT0103) 7/16" hex nut (S-8479) Hinge shim (NCWT0495) 3/8" lock nut (S-7383) Inner door hinge housing (NCWT0801) Foam seal (S-8610) PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...
  • Page 117 Bottom inner door panel (NCWT0789) 3/8" flat washer (S-248) Bearing pins (WD-6224) 7/16" flat washer (S-8612) Inside/outside hinge weldment (NCWT0103) 3/8" lock nut (S-7383) Hinge shim (NCWT0495) Foam seal (S-8610) Inner door hinge housing (NCWT0801) PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...
  • Page 118 Door cover hinge bracket (NCWT0170) 11 5/16" x 1-1/2" flange bolt (S-10185) Reinforcement channel (NCWT0162) 26 5/16" flange nut (S-3611) Door latch rod (WD-6284) 48 Outer door cover (NCWT0173D) Hold-back plate (NCWT0699) 49 Handle mounting bracket (WD-6287) PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...
  • Page 119 5/16" x 1" MS screw with sealing washer Foam seal (S-8610) (S-10633) Outer door frame weldment (NCWT0769) (2-post) 18 5/16" flat washer (S-845) Outer door frame weldment (NCWT0784) (3-post) 26 5/16" flange nut (S-3611) Outer door cover angle (NCWT0744) PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...
  • Page 120 5/16" x 1" MS screw with sealing washer Outer door cover angle (NCWT0744) (S-10633) 18 5/16" flat washer (S-845) Door latch mounting bracket (WD-6286) 28 5/16" flange nut (S-10268) Cover hinge weldment (NCWT0165) PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...
  • Page 121 Door latch mounting bracket (WD-6286) 13 5/16" x 1/2" flange bolt (S-10579) Top outer door latch (WD-6279) 28 5/16" flange nut (S-10268) Bottom outer door latch (WD-6278) 44 Latch bushing (WD-6040) Latch bar (WD-6039) PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...
  • Page 122 Figure 7-48 Installing the outer door cover 3/8" x 4-1/2" HHCS bolt (S-1443) Door cover hinge bracket (NCWT0170) 3/8" flat washer (S-248) Cover hinge weldment (NCWT0165) 3/8" lock nut (S-7383) Outer cover assembly PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...
  • Page 123 Figure 7-49 Aligning the latches with the latch rod Door cover hinge bracket (NCWT0170) Bottom outer door latch (WD-6278) Door latch rod (WD-6284) Latch bar (WD-6039) Top outer door latch (WD-6279) Outer cover assembly PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...
  • Page 124 Holder bracket (WD-1302) 5/16" x 1-1/2" flange bolt (S-10185) Adjustment bracket (NCWT0717) Outer cover assembly Latch bracket (NCWT0716) 5/16" sealing washer (S-1463) Latch assembly 5/16" hex nut (S-396) 3/8" field drill hole Hold-back plate (NCWT0699) PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...
  • Page 125 Chapter 7: Door Assemblies Parts List Figure 7-51 Two ring door assembly (NCWT0762) parts PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...
  • Page 126 Chapter 7: Door Assemblies Figure 7-52 Two ring door assembly (NCWT0778) parts PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...
  • Page 127 3/4" hex nut Bottom inner door panel NCWT0789 S-8610 Foam seal Seal weldment (2-post) NCTW0775 NCWT0773-BS Door stiffener Seal weldment (3-post) NCTW0787 Upper cover (2-post) NCWT0748 NCWT0481-BS Stiffener support weldment Upper cover (3-post) NCWT0761 PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...
  • Page 128 NOTES PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...

  • Page 129: Chapter 8 Roof Assembly

    ▪ Installing the Inner Center Collar to the Outer Center Collar ▪ Installing the Top Panels ▪ Installing the Upper Stand-Off Support Brackets ▪ Installing the Center Cap Plate ▪ Installing the Flashing Lock PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...

  • Page 130: Attaching The Inside Stiffener To The Top Outside Stiffener

    M10 x 40 flange bolt with sealing washer Corrugation spacer (S-7041) (S-10780) Top outside stiffener (CTS-4016XX) M10 flange nut (S-10784) Inside stiffener (CTS-4012XX) After You Finish Repeat this process to install the remaining inside stiffeners to the sidewall sheet. PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...

  • Page 131: Attaching The Eave Bracket To The Inside Stiffener

    Figure 8-2 Installing the eave bracket to the inside stiffener 3/8" x 1" flange bolt (S-7485) Eave bracket (CTR-0429-BS) 3/8" flange nut (S-9426) Inside stiffener (CTS-4012XX) After You Finish Repeat this process to install the remaining eave brackets. PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...

  • Page 132: Attaching The Eave Angle To The Sidewall Sheet

    NOTE: The quantity of flange bolts (2) and flange nuts (19) may vary, depending on the sidewall punch pattern. 3. Position the second eave angle (26) overlapping the first eave angle (25) and align the eave angle holes with the holes in the sidewall sheet (126). PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...
  • Page 133 Optional tab seal (CRP-4802) Top sidewall sheet Top outside stiffener (CTS-4016XX) Eave angle tab First eave angle (CTR-0721) After You Finish Continue this process to install the remaining eave angles to the sidewall sheet. PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...

  • Page 134: Connecting The Tension Member To The Eave Bracket

    Eave angle (CTR-0721) 1/2" flange nut (S-10253) Tension member (CTR-0027) Tension member bolt holes Eave bracket (CTR-0429-BS) After You Finish Repeat this process to install the remaining tension members to the eave bracket. PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...

  • Page 135: Assembling The Rafters

    Figure 8-6 Assembling the A-frame assembly 1/2" x 1-3/4" flange bolt (S-10252) Upper rafter (CTR-2150) 1/2" flange nut (S-10253) Lower rafter (CTR-0957) After You Finish Repeat this process to assemble the remaining rafters. PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...

  • Page 136: Attaching The Center Collar Rafter Clips To The Rafter

    1/2" flange nut (S-10253) Roof rafter Left center collar rafter clip (CTR-0442) Roof panel hole After You Finish Repeat this process to install the center collar rafter clips to the remaining roof rafters. PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...

  • Page 137: About Temperature Cable Brackets And A-Frame Assemblies

    GSI is not responsible for the effectiveness or performance of any temperature cable monitoring system or layout.
  • Page 138 14.8' radius location Table 8-1 A-frame installation sequence and temperature cable locations for 90' diameter bin Temp Cable Number A-frame number Rafter Number Radius Location 35.5' 14.8' 35.5' 14.8' 35.5' 14.8' 35.5' 14.8' PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...
  • Page 139 32" for each bin ring to the starting length. All temperature cables must terminate above any unload equipment and should be secured properly with twine. DO NOT allow the cables to become tangled in the unload equipment. PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...

  • Page 140: Assembling The Temperature Cable Bracket

    Figure 8-9 Installing a temperature cable bracket to the A-frame 1/2" x 1-3/4" flange bolt (S-10252) Left purlin clip (CTR-0099) 1/2" flange nut (S-10253) Right purlin clip (CTR-0100) 10" temperature cable bracket (CTR-0013) Roof rafter PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...
  • Page 141 (130), allowing for the installation of a temperature cable at this location. Figure 8-11 Installing the supplier quick link to the center collar (view from bottom side of center collar) Outer center collar (CTR-1614-BS) Temperature cable hole Supplier quick link PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...

  • Page 142: Attachment Locations Of Purlins To Rafters

    153. Figure 8-12 Location of purlins in A-frame assembly Purlin number 1 (CTR-0005) Purlin number 4 (CTR-2148) Purlin number 2 (CTR-1033) Purlin number 5 (CTR-0009) Purlin number 3 (CTR-1034) Purlin number 6 (CTR-1036) PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...

  • Page 143: Assembling The Purlin Number 6

    NOTE: Make sure that the roof panel holes in the purlin (51) are at the top and the notch in the purlin (51) is facing the right side roof rafter (30). 4. Tighten all the hardware to the recommended torque specifications. See Bolt Torque Specifications, page PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...
  • Page 144 Purlin (CTR-1036) 1/2" flange nut (S-10253) Left purlin clip (CTR-0099) Upper roof rafter (CTR-2150) Right purlin clip (CTR-0100) After You Finish Repeat this process to install the purlin 6 between the remaining A-frame assemblies. PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...

  • Page 145: Assembling The Purlin Number 5

    1/2" x 1-3/4" flange bolt (5) and 1/2" flange nut (17) into the top hole. Do not tighten the flange bolt (5). 6. Secure the free ends of the X-braces (91 and 92) to the upper rafters (30) using 1/2" x 1-3/4" flange bolts (5) and 1/2" flange nuts (17). PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...
  • Page 146 Right purlin clip (CTR-0100) Upper roof rafter (CTR-2150) Top X-brace (CTR-1024) Purlin (CTR-0009) Bottom X-brace (CTR-1024) After You Finish Repeat this process to install the purlin 5 and X-bracing between the remaining rafter assemblies. PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...

  • Page 147: Assembling The Purlin Number 4

    1/2" x 1-3/4" flange bolt (5) and 1/2" flange nut (17) into the top hole. Do not tighten the flange bolt (5). 6. Secure the free ends of the X-braces (93 and 94) to the upper rafters (30) using 1/2" x 1-3/4" flange bolts (5) and 1/2" flange nuts (17). PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...
  • Page 148 Right purlin clip (CTR-0100) Upper roof rafter (CTR-2150) Top X-brace (CTR-1023) Purlin (CTR-2148) Bottom X-brace (CTR-1023) After You Finish Repeat this process to install the purlin 4 and X-bracing between the remaining rafter assemblies. PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...

  • Page 149: Assembling The Purlin Number 3

    1/2" x 1-3/4" flange bolt (5) and 1/2" flange nut (17) into the top hole. Do not tighten the flange bolt (5). 6. Secure the free ends of the X-braces (95 and 96) to the lower rafters (32) using 1/2" x 1-3/4" flange bolts (5) and 1/2" flange nuts (17). PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...

  • Page 150: Purlin (Ctr-2148)

    Right purlin clip (CTR-0950) Upper roof rafter (CTR-2150) Top X-brace (CTR-1022) Purlin (CTR-1034) Bottom X-brace (CTR-1022) After You Finish Repeat this process to install the purlin 3 and X-bracing between the remaining rafter assemblies. PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...

  • Page 151: Assembling The Purlin Number 2

    1/2" x 1-3/4" flange bolt (5) and 1/2" flange nuts (17) into the top hole. Do not tighten the flange bolt (5). 6. Secure the free ends of the X-braces (97 and 98) to the lower rafters (32) using 1/2" x 1-3/4" flange bolts (5) and 1/2" flange nuts (17). PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...

  • Page 152: Left Purlin Clip (Ctr-0099)

    Right purlin clip (CTR-0100) Lower roof rafter (CTR-0957) Top X-brace (CTR-1021) Purlin (CTR-1033) Bottom X-brace (CTR-1021) After You Finish Repeat this process to install the purlin 2 and X-bracing between the remaining A-frame assemblies. PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...

  • Page 153: Assembling The Purlin Number 1

    1/2" x 1-3/4" flange bolts (5) and 1/2" flange nut (17). Do not tighten the flange bolt (5). 6. Secure the free ends of the X-braces (99 and 100) to the lower rafters (32) using 1/2" x 1-3/4" flange bolts (5) and 1/2" flange nuts (17). PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...

  • Page 154: Top X-Brace (Ctr-1023)

    Right purlin clip (CTR-0100) Lower roof rafter (CTR-0957) Top X-brace (CTR-1020) Purlin (CTR-0005) Bottom X-brace (CTR-1020) After You Finish Repeat this process to install the purlin 1 and X-bracing between the remaining A-frame assemblies. PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...

  • Page 155: Assembling The Outer Center Collar

    1/2" x 1-3/4" flange bolt (S-10252) Center collar splice plate (CTR-1101) 1/2" flange nut (S-10253) Center collar top flange splice plate (CTR-1674) Outer center collar (CTR-1614-BS) Center collar bottom flange splice plate (CTR-1051) PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...

  • Page 156: Assembling The Lower Stand-Off Bracket To The Outer Center Collar

    Figure 8-20 Assembling the lower stand-off brackets to the outer center collar 3/8" x 1-1/2" flange bolt with sealing washer Outer center collar (CTR-1614-BS) (S-7488) Lower stand-off support bracket 3/8" flange nut (S-9426) (CTR-1559-BS) PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...

  • Page 157: Center Collar Placement

    NOTE: Make sure the center pole is adjustable up and down. Figure 8-21 Center collar placement 314" (26'-2") (797.56 cm) from foundation to the bottom of the center collar on 90' diameter bin PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...

  • Page 158: Guidelines For Assembling And Lifting The A-Frame Rafter Sections

    • Always be aware of the orientation of each part prior to assembling. • Use the correct hardware for the part being assembled. Never substitute hardware. • Always ensure the hardware is tightened prior to lifting. PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...
  • Page 159 • Assemble the A-frames with X-bracing last, so that they can be easily accessed for lifting into place first. Table 8-3 For standard roof Bin Diameter Peak Capacity Ground Snow Load Approximate A-Frame Weight 90' (27.43 m) 815.38 lbs. (370 kg) 40 PSF The part variance multiplier is 4%. PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...

  • Page 160: Attaching The A-Frame To The Center Collar

    4. Tighten all the hardware to the recommended torque specifications. See Bolt Torque Specifications, page Figure 8-23 Attaching the A-frame to the center collar 1/2" x 1-3/4" flange bolt (S-10252) Outer center collar (CTR-1614-BS) 1/2" flange nut (S-10253) A-frame assembly PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...

  • Page 161: Attaching The A-Frame To The Eave Bracket

    Eave bracket (CTR-0429-BS) Rafter bolt holes After You Finish Continue to install the next A-frame assembly to the center collar and then to the eave brackets until all the A-frame assemblies are installed. PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...

  • Page 162: Assembling The Roof Panel Clips

    Bolt Torque Specifications, page Figure 8-25 Installing the roof panel clip to the rafter assembly 1/2" x 1-3/4" flange bolt (S-10252) Upper roof rafter (CTR-2150) 1/2" flange nut (S-10253) Roof panel clip (CTR-2034) PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...

  • Page 163: Installing The Intermediate Purlins

    Right purlin clip NOTE: Purlin part numbers and hardware count to secure the purlin clips will vary with location. After You Finish Repeat this process to install the remaining intermediate purlins between the A-frame assemblies. PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...

  • Page 164: Attaching The Roof Panels

    3. After installing the lower roof panel (114), with assistance, position an upper roof panel (116) onto the rafter (128). 4. Install 5/16" x 1" flange bolt (2) and 5/16" flange nut (19) to secure the upper roof panel (116) to the roof panel clip (113) at the peak. PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...
  • Page 165 Figure 8-28 Installing the lower and upper roof panels 5/16" x 1" flange bolt with sealing washer (S-10260) Lower roof panel (CTR-2036) 5/16" flange nut (S-3611) Upper roof panel (CTR-1872) Eave angle (CTR-0721) Rafter Roof panel clip (CTR-2034) Exposed gap PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...
  • Page 166 (116) with lower panels (114). 11.Install 5/16" x 1" flange bolts (2) and 5/16" flange nuts (19) along the ribs (135 and 136) of each lower panel (114) and upper panel (116) to secure them. PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...
  • Page 167 Figure 8-29 Installing the lower and upper roof panels into exposed gaps 5/16" x 1" flange bolt with sealing washer (S-10260) Rope caulk 5/16" flange nut (S-3611) Exposed gap Lower roof panel (CTR-2036) Upper rib Upper roof panel (CTR-1872) Lower rib Rib cap (CTR-1745) PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...
  • Page 168 Figure 8-30 Securing the lower and upper roof panels to the purlins 5/16" x 1" flange bolt with sealing washer (S-10260) Upper roof panel (CTR-1872) 5/16" flange nut (S-3611) Purlins Lower roof panel (CTR-2036) Roof panel holes in purlins PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...

  • Page 169: Installing The Roof Flashing

    Figure 8-31 Installation of the first roof flashing section 5/16" x 1" flange bolt with sealing washer (S-10260) Upper roof panel (CTR-1872) 5/16" flange nut (S-3611) Roof flashing (CTR-2120) Outer center collar (CTR-1614-BS) PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...
  • Page 170 5/16" flange nut (S-3611) Roof flashing (CTR-2120) Center collar (CTR-1614-BS) Rope caulk (S-4458) After You Finish NOTE: If roof exhausters will be installed, see roof accessories, Preparation for the Roof Exhauster Installation, page 191. PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...

  • Page 171: Assembling The Center Collar Brackets To The Inner Center Collar

    Figure 8-33 Assembling the center collar brackets to the inner center collar 1/2" x 1-3/4" flange bolt (S-10252) Center collar channel bracket (CTR-1580) 1/2" flange nut (S-10253) Holes for channel bracket Inner center collar (CTR-1581-BS) PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...

  • Page 172: Installing The Inner Center Collar To The Outer Center Collar

    Figure 8-34 Installing the inner center collar to the outer center collar 1/2" x 1-3/4" flange bolt (S-10252) Inner center collar (CTR-1581-BS) 1/2" flange nut (S-10253) Center collar channel bracket (CTR-1580) Outer center collar (CTR-1614-BS) PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...
  • Page 173 1/2" x 1-3/4" flange bolt (S-10252) Inner center collar (CTR-1581-BS) 1/2" flange nut (S-10253) Center collar channel bracket (CTR-1580) Outer center collar (CTR-1614-BS) 3. Tighten all the hardware to the recommended specifications. See Bolt Torque Specifications, page PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...

  • Page 174: Installing The Top Panels

    1. Place a continuous strip of caulk (21) on the mating surfaces of the top panel with the roof flashing (118). Figure 8-36 Placing tube of caulk on the roof flashing 3/8" x 1" caulk (S-10319) Roof flashing (CTR-2120) PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...
  • Page 175 (121). Figure 8-37 Installing the first top panel Center collar channel bracket 3/8" x 1" flange bolt with sealing washer (S-7487) (CTR-1580) 3/8" flange nut (S-9426) Top panel (CTR-1585) Inner center collar (CTR-1581-BS) PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...
  • Page 176 4. Place two strips of rope caulk (122) along the edge of the top panel (121) (adjacent to the holes) where the next top panel (121) will overlap. Figure 8-38 Placing tube of caulk on the first top panel Top panel (CTR-1585) Rope caulk (S-4458) PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...
  • Page 177 NOTE: Remember to remove the flange bolts (3) from the first top panel (121) before placing rope caulk (122) between the overlap of the first and the last panels. 8. Tighten all the hardware to the recommended torque specifications. See Bolt Torque Specifications, page PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...

  • Page 178: Installing The Upper Stand-Off Support Brackets

    3/8" x 1-1/2" flange bolt with sealing washer (S-7488) (CTR-1559-BS) 3/8" flange nut (S-9426) Top panel (CTR-1585) Lower stand-off support bracket (CTR-1559-BS) Gasket (S-10378) 4. Tighten all the hardware to the recommended torque specifications. See Bolt Torque Specifications, page PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...

  • Page 179: Installing The Center Cap Plate

    2. Place a continuous strip of rope caulk (122) on the mating surface (outside of the holes) of the cap plate with the top panels (121). Figure 8-41 Placing the strip of caulks on the top panels 3/8" x 1" caulk (S-10319) Rope caulk (S-4458) Top panel (CTR-1585) PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...
  • Page 180 3/8" x 1-1/2" flange bolt with sealing washer Center cap plate (CTR-1586-BS) (S-7488) Inner center collar (CTR-1581-BS) Lifting device Top panel (CTR-1585) Lifting chains 7. Tighten all the hardware to the recommended specifications. See Bolt Torque Specifications, page PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...

  • Page 181: Installing The Flashing Lock

    4. Tighten all the hardware to the recommended torque specifications. See Bolt Torque Specifications, page Figure 8-43 Installing the flashing lock 3/8" x 1" flange bolt with sealing washer (S-7487) Top panel (CTR-1585) 3/8" flange nut (S-9426) Flashing lock (CTR-1588) Roof flashing (CTR-2120) PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...
  • Page 182 NOTES PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...

  • Page 183: Chapter 9 Bin Accessories

    ▪ Locating the Discharge Opening ▪ Sidewall Overlap for Sidedraw Weldment ▪ Caulking for the Sidedraw Weldment ▪ Wind Ring Quantities ▪ Installing the Wind Rings ▪ Assembling the Weather Cover for Roller Valve PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...

  • Page 184: Installing The Roof Ladder Steps

    Figure 9-1 Installing the roof ladder step 5/16" x 1" flange bolt with sealing washer (S-10260) Roof ladder step (LS-260-X) 5/16" Sealing washer (S-1463) Manway roof panel 5/16" flange nut (S-3611) (-X) denotes the ladder step number. PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...
  • Page 185 NOTE: The table above shows the correct ladder step (15) and part number to be installed in the corresponding hole in the roof rib. Shaded areas also show the correct roof exhauster ladder step (15) and part number with the corresponding hole in the roof rib. PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...

  • Page 186: Roof Ring Placement (Optional)

    Figure 9-2 Roof ring location on bin Roof support ring kit (CRP-4891) Exhauster roof ring kit (CRP-7228-90) Eave roof ring kit (CRP-5496-90) PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...

  • Page 187: Installing The Roof Ring

    Roof ring clip (R-997) Sealing washer (S-10303) Roof ring section 5/16" flange nut (S-3611) Roof Ring (43) Diameter Exhauster Roof Ring Section Support Roof Ring Eave Roof Ring Section Section CRP-7229-105 CRP-4889 CRP-5497-90 PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...
  • Page 188 1/4" diameter bolt is an effective way to prevent the bolt from dislodging during certain wind and pressure conditions. Figure 9-4 Installing the threaded stud and stud nuts Stud nut (S-8926) Roof ring section Threaded stud (S-8765) PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...

  • Page 189: Installation Of The Peak-To-Exhauster Ladder Kit

    5/16" x 1" flange bolt with sealing Peak-to-exhauster ladder kit (PLS-42497-XX) washer (S-10260) 5/16" Sealing washer (S-1463) Peak-to-exhauster ladder step (LS-260-X) 5/16" flange nut (S-3611) (-XX) denotes the bin diameter. (-X) denotes the peak-to-exhauster ladder step number. PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...
  • Page 190 NOTE: The table above shows the correct ladder step and part number to be installed to the corresponding hole in the roof rib. Shaded areas show the correct roof exhauster ladder step and part number with the corresponding hole in the roof rib. PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...

  • Page 191: Preparation For The Roof Exhauster Installation

    Roof panel washer (S-10260) 5/16" flange nut (S-3611) Marked or scribed hole to be cut Field bent inside tab on roof exhauster mounting plate Holes to be field drilled Exhauster mounting plate (CTR-1302) PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...
  • Page 192 Figure 9-7 Marking or scribing the hole on the roof panel Marked or scribed hole to be cut 6. After the roof panels (77) are cut appropriately, install the roof panels (77) onto the roof in the desired location. PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...

  • Page 193: Assembling The Roof Exhauster

    Figure 9-8 Assembling the roof exhauster hood to the mounting plate 5/16" x 1" flange bolt with sealing washer (S-10260) Roof exhauster hood 5/16" flange nut (S-3611) Tube caulk Exhauster mounting plate (CTR-1302) PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...

  • Page 194: Installing The Roof Exhauster Assembly

    5. Install 5/16" x 1" flange bolts (1) and 5/16" flange nuts (10), securing the roof exhauster flashing (76) to the roof exhauster assembly (83) and adjacent flashing (76). 6. Tighten all the hardware to the recommended torque specifications. See Bolt Torque Specifications, page PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...
  • Page 195 Chapter 9: Bin Accessories Figure 9-9 Installing the roof exhauster assembly 5/16" x 1" flange bolt with sealing washer (S-10260) Sealing caulk 5/16" flange nut (S-3611) Roof exhauster assembly Roof exhauster flashing (CTR-2132) PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...
  • Page 196 7. When the roof exhauster assembly (83) is installed, apply sealing caulk (82) as shown by arrows, sealing the roof exhauster assembly (83) to the roof. Figure 9-10 Sealing caulk location Sealing caulk Roof exhauster assembly PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...

  • Page 197: Installing The Manway Cover

    (not shown) are present on the underside of the manway cover (27). If not, contact GSI for the decals and install to the underside of the manway cover (27). NOTE: Suffocation/flighting and entrapment hazard decals replacement part numbers: •...
  • Page 198 5/16" x 4" hex bolt (S-855) (S-10260) Hinge base (MW-303) 5/16" hex nut (S-396) Manway latch/hasp assembly Hinge leaf (MW-304) (MW-311) Manway cover (MW-301D) Manway sill (CTR-1981) Silicone sealant (NOTE: Factory applied) Latch (MW-306) (CH-6873) Caulking (S-4458) PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...

  • Page 199: Assembling The Inside Ladder

    3. Tighten all the hardware to the recommended torque specifications. See Bolt Torque Specifications, page Figure 9-12 Assembling the inside ladder sections 5/16" x 1" flange bolt with sealing washer (S-10260) Splice plate (LDR-4317) 5/16" flange nut (S-3611) Ladder section PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...

  • Page 200: Installing The Inside Ladder

    3. Temporarily position the ladder (46) back into place, making sure that the mating surface of each starter brackets (32 and 35) are aligned with the inside mating surface of each ladder (46) channels. PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...
  • Page 201 9. Install a 5/16" x 1" carriage bolt (4) to a standoff wedge (36) and insert the standoff wedge (36) into the outside of the ladder (46) channel. 10.Connect the standoff wedge (36) to the standoff bracket (33) by installing a 5/16" flange nut (10), but do not tighten, allowing for adjustment. PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...
  • Page 202 35) as guides. Install 5/16" x 1" flange bolts (1) and 5/16" flange nuts (10) to securing the ladder (46) to the starter brackets (32 and 35). 12.Tighten all the hardware to the recommended torque specifications. See Bolt Torque Specifications, page PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...

  • Page 203: Installing The Inside Ladder Bottom Bracket

    Bolt Torque Specifications, page Figure 9-15 Installing the ladder bottom brackets Ladder assembly 5/16" x 1" flange bolt with sealing washer (S-10260) 5/16" flange nut (S-3611) 3/8" field drilled hole location Ladder bottom bracket (LDR-5133) PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...

  • Page 204: Guidelines For Installing A Sidedraw System

    90° apart. Installation of multiple systems requires approval of GSI. • Sidedraw systems are intended for use with dry, flowable grain. Sidedraws are not to be used for poorly flowing products. This is not unique to GSI bins and flume systems, but is a general rule for such systems.
  • Page 205 Chapter 9: Bin Accessories Figure 9-16 Installing the sidedraw Required spacing between chute bolt holes (8") Stiffeners Sidewall sheet horizontal seam from base 44" typical bolt hole in the top chute Starting dimension for first chute PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...

  • Page 206: Locating The Chutes

    Center between Stiffeners 46" Center between Stiffeners 59" Center between Stiffeners 40" Center between Stiffeners 52" Center between Stiffeners 32" Center between Stiffeners 44" Center between Stiffeners 56" Center between Stiffeners 36" Center between Stiffeners PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...

  • Page 207: Locating The Discharge Opening

    7" on both sides and mark the vertical cut lines. 3. Cut an opening where marked, making sure that corners have a minimum of 1-1/2" radius. Figure 9-18 Locating the discharge opening ring sidewall sheet from the base PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...

  • Page 208: Sidewall Overlap For Sidedraw Weldment

    Figure 9-19 Sidewall overlap ring from the base ring from the base horizontal seam from the base Chute Sidedraw weldment plate Top of 5 sidewall sheet ring sidewall sheet (must be field cut) PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...

  • Page 209: Caulking For The Sidedraw Weldment

    3. Use 3/8" bolts and nuts provided to assemble the sidedraw weldment (60) with the sidewall sheet (49). Figure 9-20 Caulking for the sidedraw weldment Sidewall sheet Field cut hole Sidedraw weldment Use as template to field drill holes Caulking PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...

  • Page 210: Wind Ring Quantities

    Refer to the below table for the standard and sidewall wind ring quantities based on the bin diameter. Table 9-4 Standard and sidedraw wind ring quantities 2-Post 3-Post Standard wind Sidedraw wind Standard wind Sidedraw wind Rings/Diameter ring quantities ring quantities ring quantities ring quantities PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...

  • Page 211: Installing The Wind Rings

    (39) using the wind ring coupling collar (41) as a guide. 8. Install the remaining 7/16" x 3-1/4" flange bolts (5) and 7/16" hex nuts (14) and tighten all the hardware to the recommended torque specifications. See Bolt Torque Specifications, page PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...
  • Page 212 38 Wind ring bracket (CTS-1005) 69 Flange nut (part number will vary) 39 Wind ring section (CTS-1004-XX or CTS-1002–XX) 70 Field drilled hole locations Figure 9-23 Dimensions for ladder rung placement (-XX) denotes the bin diameter. PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...

  • Page 213: Assembling The Weather Cover For Roller Valve

    4. Use 1/4" self-drilling screws (7) to install the weather cover plate (42) to the gate (72). Figure 9-24 Installing the weather cover 5/16" x 1" flange bolt with sealing washer (S-10260) Universal weather cover plate (CHT-1351) 1/4" self-drilling screw (S-6497) Chain wheel (typical) 5/16" flange nut (S-3611) Gate PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...
  • Page 214 NOTES PNEG-5490-2X 90' Diameter EVO-50 Z-Tek 2X Bin...

  • Page 215: Limited Warranty - N.a. Grain Products

    12 months from the date of shipment (or, if shipped by vessel, 14 months from the date of arrival at the port of discharge). If, in GSI’s sole judgment, a product is found to have a defect in materials and/or workmanship, GSI will, at its own option and expense, repair or replace the product or refund the purchase price.
  • Page 216 Authorities having jurisdiction should be consulted before installations are made. 1004 E. Illinois St. Assumption, IL 62510-0020 Phone: 1-217-226-4421 Fax: 1-217-226-4420 www.gsiag.com Copyright © 2022 by The GSI Group, LLC Printed in the USA CN #402127...

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