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Summary of Contents for SIGMATEK HGW 1033-3
- Page 1 HGW 1033-3 Wireless Handheld Operating Panel Technical Manual Date of creation: 06.08.2018 Version date: 25.01.2019 Article number: 12-246-1033-3E...
- Page 2 (print, photocopy, microfilm or in any other process) without the express permission. We reserve the right to make changes in the content without notice. SIGMATEK GmbH & Co KG is not responsible for technical or printing errors in the handbook and assumes no responsibility for damages that occur through use of...
- Page 3 HGW 1033-3 10.1” Wireless Handheld Operating Panel HGW 1033-3 In combination with a BWH 001 base station and a safety-related PLC, the HGW 1033-3 is a wireless, intelligent manual operating unit with emergency stop function that enables the pro- gramming, visualization and diagnosis of processes and systems control.
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Page 4: Table Of Contents
HGW 1033-3 10.1” WIRELESS HANDHELD OPERATING PANEL Contents Introduction ................6 Target Group/Purpose of this Manual ........6 Important Reference Documentation ......... 6 Contents of Delivery ..............6 Basic Safety Guidelines ............7 Symbols Used ................7 Disclaimer ..................8 General Safety Guidelines ............ - Page 5 10.1” WIRELESS HANDHELD OPERATING PANEL HGW 1033-3 Display ..................20 Input ..................... 20 Environmental Conditions ............21 Wireless ..................22 4.6.1 WLAN 2.4 GHz ................. 22 4.6.2 WLAN 5 GHz ..................22 4.6.3 Antennae................... 22 Miscellaneous ................23 Mechanical Dimensions ............24 HGW .....................
- Page 6 HGW 1033-3 10.1” WIRELESS HANDHELD OPERATING PANEL Key Switch ................... 37 Confirmation Switch ..............38 Emergency Stop (illuminated) ........... 39 Status and Error Messages ...........40 Transport & Storage ..............47 Assembly & Installation ............49 Check List ..................49 9.1.1 Check Contents of Delivery ............... 49 Preparing the Hardware .............
- Page 7 10.1” WIRELESS HANDHELD OPERATING PANEL HGW 1033-3 12 Help with Disruptions/Troubleshooting ......59 13 Maintenance................60 13.1 Cleaning the Touch Screen ............60 13.2 Maintenance ................61 13.2.1 Calibrating the Touch Screen ............61 13.3 Repair ................... 61 14 Disposal ................. 62 15 Accessories ................
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Page 8: Introduction
• WLAN Configuration These documents can be downloaded from our website or obtained through Support. Contents of Delivery 1x HGW 1033-3 2x keys This document can be downloaded from our website. Additional documents may be included with delivery. Page 6... -
Page 9: Basic Safety Guidelines
10.1” WIRELESS HANDHELD OPERATING PANEL HGW 1033-3 Basic Safety Guidelines Symbols Used The following symbols are used in the user documentation for warning and danger messages, as well as informational notes: DANGER Identifies an immediate danger with high risk, which will lead to immediate death or serious injury if not avoided. -
Page 10: Disclaimer
Please thoroughly read the corresponding data sheets, operating instructions and this system handbook before handling a product. SIGMATEK GmbH & Co KG is not liable for damages caused through non-compliance with these instructions or applicable regulations. The general and special safety instructions described in the following sec- tions, as well as technical regulations, must therefore be observed. -
Page 11: General Safety Guidelines
HGW or BWH should be used does not comply with the guideline, operating this product is prohibited. Operate the unit with devices and accessories approved by SIGMATEK only. CAUTION Handle the device with care and do not drop or let fall. -
Page 12: Designated Use
HGW 1033-3 10.1” WIRELESS HANDHELD OPERATING PANEL Designated Use The Safety functions implemented in the Safety modules are designed for use with safety- related applications in a PLC control and meet the required conditions for safe operation in SIL 3 or SIL CL 3 according to EN 62061 and in compliance with PL e. Cat. 4 in accordance with EN ISO 13849-1. - Page 13 10.1” WIRELESS HANDHELD OPERATING PANEL HGW 1033-3 Non-designated use consists of: • any changes made to the module or the use of damaged modules. • use of the module inconsistent with the technical margins de- scribed in this manual or the speciation's defined in the technical data (see chapter 4).
- Page 14 HGW 1033-3 10.1” WIRELESS HANDHELD OPERATING PANEL CAUTION In addition, the Safety Guidelines in the other sections of these instructions must be observed. These instructions are visually emphasized by symbols. The module complies with EN 61131-2. In combination with a machine, the machine builder must comply with EN 60204-1 standards.
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Page 15: Software/Training
10.1” WIRELESS HANDHELD OPERATING PANEL HGW 1033-3 Hardware and software features (application-specific data) can be found in chapter 16 Application Information. Software/Training The application is created with the software LASAL Class 2 and LASAL Screen Editor; the Safety application is created using the Safety Designer. Basic information on safety can be found in the Safety System Handbook. -
Page 16: Residual Risks
HGW 1033-3 10.1” WIRELESS HANDHELD OPERATING PANEL Residual Risks CAUTION According to the EU guideline 2006/42/EG (machine guideline), the machine manufacturer must perform a risk assessment, which includes the possible residual risks posed by the product. These include: • unwanted movements of driven machine components •... -
Page 17: Regular Technical Inspection Of The Emergency Stop
L'arrêt d'urgence doit être vérifié régulièrement pour vérifier qu'il n’a pas subi de manipulations ou de dommages. The HGW 1033-3 has a defined internal testing interval of 30 days for the mechanical input and optical elements (emergency stop incl. illumination, confirmation switch and 7-segment display). -
Page 18: Guidelines
HGW 1033-3 10.1” WIRELESS HANDHELD OPERATING PANEL Guidelines The HGW 1033-3 was constructed in compliance with the following European Union guide- lines. 3.3.1 Functional Safety Standards EN 62061 SIL 3 or SIL CL 3 EN ISO 13849-1/-2 PL e / CAT 4 EN ISO 13850 3.3.2... -
Page 19: Safety-Relevant Parameters
Key switch = 10,000 Transmission route (WLAN) 1.71E-10 between the HGW 1033-3 and Safe CPU. Worst-Case Calcu- lation (*) Depending on the application, the probability of failure must be determined for the elec- tromechanical components included based on the B values listed here and integrated into the calculation for the entire system. -
Page 20: Technical Data
HGW 1033-3 10.1” WIRELESS HANDHELD OPERATING PANEL Technical Data Performance Data Processor EDGE2 Technology Processor cores Internal cache 32-kbyte L1 Instruction Cache 32-kbyte L1 Data Cache 512-Kbyte L2 Cache Internal program and 2048-Mbyte data memory (DDR3 RAM) Internal remnant 512-kbyte MRAM... -
Page 21: Electrical Requirements
10.1” WIRELESS HANDHELD OPERATING PANEL HGW 1033-3 Status LEDs 3x front (controllable via application) 1x rear (boot status/controllable via the application) 1x normally open gate (shows power and charge status) Signal generator yes (at least 83 dB at 30 cm) -
Page 22: Display
HGW 1033-3 10.1” WIRELESS HANDHELD OPERATING PANEL Display 10.1” TFT LCD color display Type Active range 135.6 (V) x 216.96 (H) mm Resolution WXGA 800 x 1280 pixels Color depth 18-bit RGB (16.7 million colors) LCD mode normal black LCD Polarizer... -
Page 23: Environmental Conditions
10.1” WIRELESS HANDHELD OPERATING PANEL HGW 1033-3 Environmental Conditions -5 … +60 °C (in transport mode) Storage temperature Environmental temperature dis- 0 ... +50 °C charging Environmental temperature charg- 0 ... +40 °C Humidity 10-90 %, non-condensing Operating conditions pollution degree 2... -
Page 24: Wireless
Non-compliance with these specifications can result in legal consequences, for which SIGMATEK accepts no liability! Already during the planning stage, caution must be taken to ensure that the radio channels are configured so that interference with other products is pre- vented. -
Page 25: Miscellaneous
10.1” WIRELESS HANDHELD OPERATING PANEL HGW 1033-3 CAUTION Only antennae approved by SIGMATEK can be used. See chapters 15.3 An- tennae. Seules les antennes recommandées par SIGMATEK peuvent être utilisées. Voir chapitre 15.3 Antennes. Regularly check the screw fitting for the antennae. If necessary, manually tighten them or use a torque wrench (1 Nm) for SMA connectors. -
Page 26: Mechanical Dimensions
HGW 1033-3 10.1” WIRELESS HANDHELD OPERATING PANEL Mechanical Dimensions Dimensions 226 x 264 x 76 mm (W x H x D) Material housing: PC/ASA color: RAL7024 Weight typically 1.35 kg Page 24 25.01.2019... -
Page 27: Hgw With Bwh
10.1” WIRELESS HANDHELD OPERATING PANEL HGW 1033-3 HGW with BWH Dimensions 226 x 313 x 105 mm (W x H x D) Weight typically 2.9 kg 25.01.2019 Page 25... -
Page 28: Interfaces
HGW 1033-3 10.1” WIRELESS HANDHELD OPERATING PANEL Interfaces Connections Button 6.1.1 X1: USB 2.0 (Type A) Function +5 V, I = 500 mA out,max The Type-A interface can be used to connect various USB devices (keyboard, mouse, stor- age media, hubs, etc.). -
Page 29: X2: Usb 2.0 Dualrole (Type C)
10.1” WIRELESS HANDHELD OPERATING PANEL HGW 1033-3 6.1.2 X2: USB 2.0 DualRole (Type C) Function A1, B1 A2, B2 n.c. A3, B3 n.c. A4, B4 VBUS A5, B5 CC1, CC2 A6, B6 USB2.0 D+ A7, B7 USB2.0 D- A8, B8... -
Page 30: Rear Connectors
HGW 1033-3 10.1” WIRELESS HANDHELD OPERATING PANEL Rear Connectors 6.2.1 X15: Power/Data Function Plug-in detection n.c. HGW COM H HGW COM L WARNING The handheld operating panel can only be connected to the base station via docking! Le panneau de commande portatif ne peut être raccordé à la station de base que par l'intermédiaire d'une station d'accueil! -
Page 31: X6: Microsd Card
+3V3 DAT0 DAT1 It is recommended that only storage media provided by SIGMATEK be used. For the appropriate storage media, see chapter 15.1 microSD Card. The number of read and write actions have a significant influence on the lifespan of the storage media. -
Page 32: Display
HGW 1033-3 10.1” WIRELESS HANDHELD OPERATING PANEL Display 6.3.1 Underside LED Status Definition LED off Panel is off or LED was disabled via the application LED lights green Device in RUN mode freely configurable via application. Page 30 25.01.2019... -
Page 33: Front
10.1” WIRELESS HANDHELD OPERATING PANEL HGW 1033-3 6.3.2 Front 6.3.2.1 Status LEDs Position Color Definition User LED left green configurable, for example: battery warning User LED center blue configurable, for example: WLAN connection User LED right configurable, for example: safety status 25.01.2019... - Page 34 HGW 1033-3 10.1” WIRELESS HANDHELD OPERATING PANEL 6.3.2.2 7-Segment (Safety) The 7-segment display is used to uniquely assign the HGW 1033-3 to the machine it should operate. CAUTION The machine number must be visibly located on the machine installation and clearly readable (2-digit number placed on the machine).
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Page 35: Wlan
10.1” WIRELESS HANDHELD OPERATING PANEL HGW 1033-3 WLAN CAUTION This device has sensitive antennae. These must be handled carefully and kept free from sources of interference (metal, hand). Otherwise, the error free function of the WLAN connection cannot be guaranteed. - Page 36 10.1” WIRELESS HANDHELD OPERATING PANEL CAUTION Only antennae approved by SIGMATEK GmbH & Co KG can be used. Other antennae can damage the device, as well as invalidate the radio permits. Seules des antennes recommandées par SIGMATEK GmbH & Co KG peu- vent être utilisées.
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Page 37: Acoustics
10.1” WIRELESS HANDHELD OPERATING PANEL HGW 1033-3 Acoustics The operating panel is equipped with an alarm signal (Piezzo). To avoid minimizing the spec- ified volume, the sound outlet must be kept free of obstacles (finger...). 25.01.2019 Page 35... -
Page 38: On/Off Button (Illuminated)
HGW 1033-3 10.1” WIRELESS HANDHELD OPERATING PANEL On/Off Button (illuminated) In addition to switching the device on and off, the on/off button is also used for user-defined functions. These can be individually configured with LASAL Class 2. Pressing the on/off button for longer than 3 seconds while on shuts the device down imme- diately (hard reset). -
Page 39: Key Switch
10.1” WIRELESS HANDHELD OPERATING PANEL HGW 1033-3 Key Switch The keyswitch is two-stage and evaluated via the SCP 111 connected with the HGW1033-3 For application info, see 16.2.4 Key Switch. 25.01.2019 Page 37... -
Page 40: Confirmation Switch
HGW 1033-3 10.1” WIRELESS HANDHELD OPERATING PANEL Confirmation Switch The confirmation switch is three-stage. If the switch is not pressed or pressed only partially, it is inactive. The switch is active with a single press (middle stage). For application info, see 16.2.5 Confirmation Switch. -
Page 41: Emergency Stop (Illuminated)
For application info, see 16.2.6 Emergency Stop. CAUTION Please note that the HGW 1033-3 emergency stop switch is simple an addi- tional emergency stop switch. It cannot be installed as the only emergency stop on a machine. -
Page 42: Status And Error Messages
HGW 1033-3 10.1” WIRELESS HANDHELD OPERATING PANEL Status and Error Messages Status and error messages are shown in the status test of the LASAL CLASS software. POINTER or CHKSUM messages can also be shown on the terminal screen. Number Message... - Page 43 10.1” WIRELESS HANDHELD OPERATING PANEL HGW 1033-3 WATCHDOG The program was interrupted via the Possible Causes: watchdog logic. User program interrupts blocked over a longer period of time (STI command forgotten) Programming error in a hardware interrupt. INB, OUTB, INW, OUTW instruc- tions used incorrectly.
- Page 44 HGW 1033-3 10.1” WIRELESS HANDHELD OPERATING PANEL STOP BRKPT The CPU was stopped by a breakpoint in INFO the program. CPU STOP The CPU was stopped by the program- INFO ming software. INT ERROR The CPU has triggered a false interrupt...
- Page 45 OP INSTALLED The operating system has been rein- INFO stalled. OS TOO LONG The operating system cannot be loaded; Restart; report error to SIGMATEK. too little memory. NO OPERATING Boot loader message. Restart; report error to SIGMATEK. SYSTEM No operating system found in RAM.
- Page 46 An error has occurred during a floating- ERROR point operation. DIAS-RISC-ERROR Error from the Intelligent DIAS Master. Restart; report error to SIGMATEK. INTERNAL ERROR An internal error has occurred, all appli- Restart; report error to SIGMATEK. cations are stopped. FILE ERROR An error has occurred during a file opera- tion.
- Page 47 10.1” WIRELESS HANDHELD OPERATING PANEL HGW 1033-3 C-DIAS ERROR A connection error with a C-DIAS module Cause: has occurred. The cause of the error is docu- mented in the log file Solution: This depends on the cause S-DIAS ERROR A connection error with an S-DIAS mod- Possible Causes: ule has occurred.
- Page 48 HGW 1033-3 10.1” WIRELESS HANDHELD OPERATING PANEL C_UNKNOWN_CID An unknown object from a stand-alone or embedded object, or an unknown base class was detected. C_UNKNOWN_CONSTR The operating system class cannot be created; the operating system is probably wrong. C_UNKNOWN_OBJECT Indicates an unknown object in an inter- preter program;...
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Page 49: Transport & Storage
10.1” WIRELESS HANDHELD OPERATING PANEL HGW 1033-3 LSL LOAD CONTINUE PRERUN The application is started. PRERESET The application is ended. CONNECTION BREAK Transport & Storage This device contains sensitive electronics. During transport and storage, high mechanical stress must therefore be avoided. - Page 50 HGW 1033-3 10.1” WIRELESS HANDHELD OPERATING PANEL Due to the battery’s self-discharge, we recommend that it be pre-charged for transport mode to a level of at least. 30 %. Deep discharge, as well as damage to the battery is thereby avoided.
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Page 51: Assembly & Installation
10.1” WIRELESS HANDHELD OPERATING PANEL HGW 1033-3 Assembly & Installation Check List 9.1.1 Check Contents of Delivery Ensure that the contents of the delivery are complete and intact. See chapter 1.3Contents of Delivery for more information. WARNING Do not use damaged components. These could disrupt or damage your system. -
Page 52: Operation & Start-Up
HGW 1033-3 10.1” WIRELESS HANDHELD OPERATING PANEL 10 Operation & Start-up For safety reasons, the HGW is set to a special “delivery mode”. During the initial start-up, the HGW is still in this mode which is automatically deactivated during the charging process. -
Page 53: Configuration
10.1” WIRELESS HANDHELD OPERATING PANEL HGW 1033-3 CAUTION Do not interrupt the initial charging process, otherwise false battery parame- ters may be provided. N'interrompez pas le processus de charge initial, sinon de faux paramètres de batterie pourraient être fournis. To charge the HGW 1033 for the first time, mount it onto an operational base station. -
Page 54: Testing The Operating Area
Problems can arise if a control is connected to an IP network, which contains modules that do not run on a SIGMATEK operating system. With such de- vices, Ethernet packets could be sent to the control with such a high fre- quency (i.e. -
Page 55: Operation
Safety functions, a safety-related SCP 111 CPU is required. See chapter 16 Application Information. The HGW 1033-3 is operated via the touch screen. To avoid damage to the touch screen, it can only be operated using the fin- gers or an appropriate stylus. - Page 56 HGW 1033-3 10.1” WIRELESS HANDHELD OPERATING PANEL Typically, USB devices (keyboard, mouse...) are not equipped with shielded cables. These devices are disrupted by electrostatic discharge and in some instances, no longer function. Généralement, les périphériques USB (clavier, souris...) ne sont pas équipés de câbles blindés.
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Page 57: Turning On
10.1” WIRELESS HANDHELD OPERATING PANEL HGW 1033-3 10.4.2 Turning On The HGW is activated with a short press of the On button. 10.4.3 Coupling To couple the operating panel with a base station or machine, a functioning WLAN connection is required. -
Page 58: Safety Functions
If the HGW detects a serious internal error in the safety-related component, the Safe mode is then activated and the operating panel locks. In this event, send the panel to SIGMATEK for testing and repair! If you leave the operating area of the machine, ensure that the HGW is de- coupled. -
Page 59: Turning Off
The operating panel sends all statuses to the control, through which further actions can be set. Display (display, LEDs...) are initiated by the control. The HGW 1033-3 sends the following operating element statuses to the safety-related control SCP 111, which can evaluate and process the information. -
Page 60: Storage
HGW 1033-3 10.1” WIRELESS HANDHELD OPERATING PANEL 11 Storage CAUTION When not in use, store the operating panel according to the storage condi- tions. See chapter 8. Lorsque vous ne l'utilisez pas, rangez le panneau de commande en fonction des conditions de stockage. Voir chapitre 8. -
Page 61: Help With Disruptions/Troubleshooting
10.1” WIRELESS HANDHELD OPERATING PANEL HGW 1033-3 12 Help with Disruptions/Troubleshooting Problem Cause Solution HGW does not function, HGW not charging from the Check whether the base display remains dark, base station. station is powered correctly. HGW does not turn on... -
Page 62: Maintenance
HGW 1033-3 10.1” WIRELESS HANDHELD OPERATING PANEL 13 Maintenance CAUTION During maintenance as well as servicing, observe the safety instructions from chapter 2. Lors de l'entretien et de la maintenance, respectez les consignes de sécurité du chapitre 2. 13.1 Cleaning the Touch Screen... -
Page 63: Maintenance
10.1” WIRELESS HANDHELD OPERATING PANEL HGW 1033-3 13.2 Maintenance This product was constructed for low-maintenance operation. When performing maintenance on the HGW 1033-3, also include its base station as well as well the system-expanding com- ponents. 13.2.1 Calibrating the Touch Screen The touch screen is calibrated at the factory. -
Page 64: Disposal
HGW 1033-3 10.1” WIRELESS HANDHELD OPERATING PANEL 14 Disposal The HGW contains a Li-Ion battery. When disposing of the panel, the national electronic scrap regulation must be observed. Neither the handheld operating panel nor the base station can be discarded with domestic waste. -
Page 65: Application Information
10.1” WIRELESS HANDHELD OPERATING PANEL HGW 1033-3 16 Application Information 16.1 Visualization WARNING In the application/visualization, the battery status can be indicated acousti- cally and visually (in this case, a configurable server is available in the hard- ware class). It is recommended that a warning is triggered with a remaining charge of 10 %. -
Page 66: Visualization Example
HGW 1033-3 10.1” WIRELESS HANDHELD OPERATING PANEL 16.1.1 Visualization Example Basic HGW-BWH-PLC configuration For Safety examples, see the Safety System Handbook. Page 64 25.01.2019... -
Page 67: Configuring Safety Components
10.1” WIRELESS HANDHELD OPERATING PANEL HGW 1033-3 16.2 Configuring Safety Components 16.2.1 Minimum System Requirements Component Version ≥ 01.01.056 (Build: 2058) Safety Designer ≥ 00.1049.448 SCP 111 firmware version WARNING The actual time-out configured in the SCP 111 is included in your risk as- sessment! Le délai d'attente réel configuré... -
Page 68: Key Switch
HGW 1033-3 10.1” WIRELESS HANDHELD OPERATING PANEL 16.2.2 Adding the HGW 1033-3 to a Safety Designer Project To use the HGW in a Safety project, in must be integrated as follows: Create a new project or open an existing one Add an “SCP111”... -
Page 69: Emergency Stop
10.1” WIRELESS HANDHELD OPERATING PANEL HGW 1033-3 16.2.6 Emergency Stop In the Safety Designer, in the “HGW_1033_3“ module, Safe_Input1 and Safe_Input2 are used for the two-channel application of the emergency stop switch. The emergency stop LED must be operated in compliance with the emergency stop standard EN 13850. -
Page 70: Hw Facts
10.1” WIRELESS HANDHELD OPERATING PANEL 16.3 HW Facts CAUTION The Safety functions must be used with the SIGMATEK SCP 111 exclusively! The status of the safety-related inputs (confirmation switch, key switch, emer- gency stop switch) is sent to the SCP 111. - Page 71 10.1” WIRELESS HANDHELD OPERATING PANEL HGW 1033-3 Documentation Changes Change date Affected Chapter Note page(s) 13.08.2018 16.4 Updates Chapter added 28.08.2018 3.3 Safety-Relevant Parameters Values changed 4.5 Environmental Conditions Operating conditions added 15.3 Antennae Order number added 29.08.2018 3.2 Guidelines Low-voltage guideline removed 3.3 Safety-Relevant Parameters...
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