AP CGM User Manual

AP CGM User Manual

Gas controller

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Gas Controller
CGM, CGD,PCR, CG-05
User's Manual
June 2012
AUTOMATIKPRODUKTER

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Summary of Contents for AP CGM

  • Page 1 Gas Controller CGM, CGD,PCR, CG-05 User’s Manual June 2012 AUTOMATIKPRODUKTER...
  • Page 2: Table Of Contents

    Gas Controller June 2012 Application Intended for Use Description Normal Mode Alarm Mode Fault Mode Operating Instruction Description Keypad User Interface Setting / Change Parameters or Set points Code Levels Menu Overview Fault Management 4.1.1 Acknowledge a Fault 4.1.2 Error Memory 4.1.3 System Errors Status Alarm...
  • Page 3 Gas Controller June 2012 4.8.5 Maintenance Concept 4.8.6 Average Function 4.8.7 System Time, System Date 4.8.8 Service Password (Maintenance) 4.8.9 CG Address 4.8.10 Define the Failure Relay 4.8.11 Acknowledge a Relay in Latching Mode by a DI 4.8.12 Power On Time 4.8.13 Registration of Expansion Modules 4.8.14...
  • Page 4: Application Intended For Use

    Gas Controller June 2012 Digital Gas Controller System CGD-05 Application Intended for Use CGD-05, Gas Controller is used for monitoring and warning of toxic and combustible gases and vapours in the ambient air. The CGD-05 Gas Controller fulfils the requirements according to VDI 2053 (January 04), ÖNORM and NVN 2443 for the stationary monitoring of carbon monoxide (CO), nitrogen dioxide (NO and combustible gases in underground garages, tunnels, go-cart race courses etc.
  • Page 5: Operating Instruction

    Gas Controller June 2012 Operating Instruction The complete configuration, parameterization and service are made via keypad user interface in combination with the display screen. Security is provided via four password levels. Description Keypad User Interface Exits programming, returns to the previous menu level. Enters sub menus, and saves parameter settings.
  • Page 6: Code Levels

    Gas Controller June 2012 Code Levels According to the regulations of all national and international standards for gas warning systems, all inputs and changes are protected by a four-digit numeric code (= password) against unauthorised intervention. All menu windows are visible without entering a code. The release of a code level is cancelled if no button is pushed within 15 minutes.
  • Page 7: Menu Overview

    Gas Controller June 2012 Menu Overview The Gas Controller CGD-05 is operated via a simple and logical menu structure which is easy to learn. The operating menu contains the following levels: • Starting menu with date and time if no MP is registered, otherwise scrolling display of the gas concentrations of all registered transmitters in 5-second intervals.
  • Page 8: Fault Management

    Gas Controller June 2012 Fault Management The integrated fault management records the first 20 faults with date and time stamps in the menu „System Errors“. Additionally a record of the faults occurs in the “Error memory”, which can only be read and cancelled by the service technician.
  • Page 9: System Errors

    Gas Controller June 2012 4.1.3 System Errors The following system error messages are recorded: MP XX.1 Error Communication error to MPXX.1. Cause: Bus line interrupted or short circuit, MPXX.1 registered at the controller, but not addressed, Transmitter defective. Solution: Check line to transmitter, check transmitter address, replace transmitter. MPXX.1 >...
  • Page 10: Status Alarm

    Gas Controller June 2012 Status Alarm Display of the actual alarms in plain text in the order of their arrival. Only those measuring points are displayed, where at least one alarm is active. Changes are not possible in this menu. MP02.1 A1 A2 Symbol...
  • Page 11: Menu Measuring Values

    Gas Controller June 2012 Menu Measuring Values In this menu, the display shows the current value (CV), the gas type and the defined control mode (CV or AV mode) for each active measuring point. In the control mode Average Value (AV), both values (CV and AV) are displayed. MP01.1 = Measuring value of the bus transmitter with MP address 01.
  • Page 12: Menu Relay Parameter

    Gas Controller June 2012 Menu Relay Parameter Reading and changes of the parameter for each single alarm relay. Relay Parameter (Main menu) R 01 (Selection relay No. – only possible for registered modules) Relay Mode Relay mode De- energized See 4.5.1 Static / Flash Relay function See 4.5.2...
  • Page 13: Latching Mode

    Gas Controller June 2012 4.5.3 Latching Mode Definition of the latching function: The combination of latching function and automatic reset of the horn function cancels the effect of each other and therefore is not admitted. Symbol Description Setting Status Function Selection Relay R 01 Relay No.
  • Page 14: External Operation Of Alarm Relay

    Gas Controller June 2012 Acknowledge the horn relay Alarm 4 Gas concentration higher lower than threshold Time Relay 4 Acknowledging signal Reset command by external push-button or one of the operating keys. Special function Recurrence of the horn relay Alarm 4 Gas concentration higher lower than threshold Time...
  • Page 15: Menu Mp Parameter

    Gas Controller June 2012 Menu MP Parameter For reading and changing measuring point parameters for each bus and analog transmitter including registration of MP and assignment of the alarm relays. The presentation of the MP parameters depends on the system parameter settings for the CG mode (see 4.8.3).
  • Page 16: Activate - Deactivate Mp

    Gas Controller June 2012 Threshold 5 Define threshold 5 120 ppm See 4.6.6 Hysteresis Hysteresis 15 ppm See 4.6.6 ON-Delay time Set delay time for alarm ON See 4.6.7 OFF-Delay time Set delay time for alarm OFF See 4.6.7 C/A Mode Define control mode See 4.6.8 Alarm - 1 2 3 4 5...
  • Page 17: Selection Gas Type

    Gas Controller June 2012 4.6.3 Selection Gas Type Assign gas type of the attached gas transmitter. Setting Measuring Symbol Description Gas type Unit Status range MP 01 Measuring point Carbon monoxide 0 – 300 Combustible gases % LEL 0 – 100 Nitrogen oxide 0 –...
  • Page 18: Measuring Range Definition

    Gas Controller June 2012 Direction of the alarm release In the gas measuring technique, most of the gases are monitored for their increasing concentration. For example oxygen, however, is monitored for its falling concentration. In this menu there is the definition how many of the 5 alarm thresholds monitor a falling concentration.
  • Page 19: Control Mode Current Or Average Value

    Gas Controller June 2012 4.6.8 Control Mode Current or Average Value Definition of the alarm evaluation by current value CV) or average value (AV). Default Symbol Description Function Status MP01.1 Measuring Point Selection MP No./ bus or analog transmitter CV = Control by the current gas value Evaluation AV = Control by the average gas value Current/ average value function see also 4.8.6...
  • Page 20: Menu Data Logger

    Gas Controller June 2012 Menu Data Logger This function is available from software version 9.02. But only if the CG-05 controller is equipped with a mini USB interface incl. USB special cable at the bottom side of the module. This option can’t be retrofit. Connect an USB device at the USB cable to use the data logger function.
  • Page 21: Current Values

    Gas Controller June 2012 4.7.2 Current values Setting Symbol Description Function Status OFF = Current values of all registered MP are not recorded. Current value ON = Current values of all registered MP are recorded. Release of the current value recording of all active measuring points on the USB device in a CSV file. The file name is generated by the system and can’t therefore be determined manually.
  • Page 22: Cv Log Rate

    Gas Controller June 2012 4.7.3 CV Log Rate Setting of the time interval in which the current values of all registered MP are stored (in seconds). Setting Symbol Description Function Status Time in Time interval between two entries in the CSV file seconds (10- 9999 sec = approx.
  • Page 23: Error Status

    Gas Controller June 2012 4.7.5 Error Status Setting Symbol Description Function Stattus OFF = Faults are not stored. Error status ON = Faults are stored. Release of the fault recording for all active measuring points on the USB device in the common CSV file for alarms and faults.
  • Page 24: Menu System Parameter

    Gas Controller June 2012 Menu System Parameter In the menu System Parameters you can find the general functions of the gas controller. System Parameter (Main Menu) Service Mode See 4.8.1 Software Version See 4.8.2 CGD-05 XX MP Addr. Mode 98 Addr. a 1 MP See 4.8.3 Language See 4.8.4...
  • Page 25 Gas Controller June 2012 CG Address See 4.8.9 Fault Relay See 4.8.10 Latching Reset See 4.8.11 Power ON time Siehe See 4.8.12 30 s PE Module 0 See 4.8.13 Relay active PE Module 1 See 4.8.13 Inactive PE Module X See 4.8.13 Inactive Missing -...
  • Page 26: Service Mode

    Gas Controller June 2012 4.8.1 Service Mode For calibration and service work, the alarms are not transmitted to the alarm relays when the service mode is active (ON). The service mode ON is reset automatically after 60 minutes or manually in the menu “Service Mode”.
  • Page 27 Gas Controller June 2012 4.8.6 Average Function The each active measuring point the Gas Controller calculates the arithmetic average value out of 10 measurements got within the time unit defined in the menu „AV-time“. Depending on the definition of the operating mode the alarm is evaluated with the current or the average value.
  • Page 28 Gas Controller June 2012 4.8.10 Define the Failure Relay In this menu you can define one of the relays as fault indication relay. See also fault management (4.1) Symbol Description Default Status Function Fault Relay 0 - 30 = Definition of the fault indication relay 4.8.11 Acknowledge a Relay in Latching Mode by a DI This configurable functionality is available from version 9.02.
  • Page 29 Gas Controller June 2012 Module Analog Relay Analog Symbol Description Default Function Module Address Input Output Relay active: = Only alarm relay active PE- Mod. 0 Relay 01 - 04 01 - 05 01 - 02 CG-05 Relay + MP active = Alarm relay + analog inputs active PE- Mod.
  • Page 30 Gas Controller June 2012 4.8.16 Relay Multiplication This function is available from version 9.02. With the relay multiplication table, it is possible in the CGD-05 system to assign an alarm to several relays. There is a maximum of 20 entries for IN relays and OUT relays. Thus it is possible to expand one relay to 20 others or to double max.
  • Page 31 Should any evidence of defects in material or workmanship occur during the warranty period, AP will repair or replace the product at their own discretion, without charge. This warranty does not apply to units that have been altered, had attempted repair, or been subjected to abuse, accidental or otherwise.

This manual is also suitable for:

CgdPcrCg-05

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