Team Lwt Components - Polaris 340 LX 2007 Service Manual

Team LWT Components

SCREWS
HELIX
Helix Fasteners = 60 - 80 In.Lbs. (7 - 9 Nm)
Driven Clutch Retaining Fastener = 17 Ft.Lbs. (23 Nm)
Disassembly and Assembly Process
1. Remove the screws from the helix, then carefully pry
the helix out of the moveable sheave.
2. Install the clutch in the clutch compressor fixture, PN
PU-50518.
CAUTION
Driven spring under pressure. Wear eye protection
when removing snap ring and helix.
3. Wearing eye protection, carefully compress the roller
assembly to gain access to the snap ring. Remove the
snap ring.
4. Slowly release the fixture arm to remove the roller
assembly and spring. Disassembly the clutch
sheaves.
5. Inspect the sheaves for abnormal wear. Clean sheave
faces with a Scotch Brite pad and a solution of warm,
soapy water.
6. Inspect spring, spring cup, spacer and rollers for wear
and replace as required.
7. To assemble the clutch, slide the components back on
to the stationary sheave shaft.
8. Align the notch in the roller assembly with row of
double splines on the shaft. Slowly compress the
spring and roller assembly down on to the shaft. Install
ROLLER ASSEMBLY
SNAP RING
SPRING
MOVEABLE SHEEVE
= T
9923396 - 2007-2012 EDGE/Widetrak LX Service Manual
©2011 Polaris Sales Inc.
SPRING CUP
DEFLECTION SPACER
the snap ring making sure it is fully seated in the
groove.
9. Install the helix by aligning the rollers with the ramps.
Push the helix down into the sheave while keeping the
screws holes aligned.
10. Install and torque helix fasteners to 60 - 80 in. lbs. (7
- 9 Nm).
PVT System
STATIONARY SHEEVE
BELT DEFLECTION SCREW
7.25
7