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Summary of Contents for PFT G 5 c FU
- Page 1 PFT G 5 c FU 230V Operating Manual Issued: 09.2007 OPERATING MANUAL (Item number of operating manual: 00 11 01 43) (Item number of machine – parts list: 00 02 08 05) Mixer Pump PFT G 5 c FU 230V WE KEEP THINGS MOVING Knauf PFT GmbH &...
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Page 2: Table Of Contents
Description of functions Overview of G 5 c FU: Item number 00 02 08 05 Overview of control box G 5 c FU: Item number 00 07 04 97 Overview of air manifold: Item number 00 03 96 13 Overview of water manifold: Item number 00 04 91 76 – 1000 ltr. - Page 3 PFT G 5 c FU 230V Operating Manual Issued: 09.2007 Spare parts diagram of air compressor DT 4.16: Item number 00 07 64 44 Spare parts list for air compressor DT 4.16: Item number 00 07 64 44 Spare parts diagram of air manifold: Item number 00 03 96 13...
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Page 4: Dear Pft Customer
If these changes are not corrected in time, immediately after run-in, problems may arise during operation. Following receipt of the PFT G 5 c FU mixer pump and training in regard to it, i.e. after about two hours of operation, the technician must always carry out the following checks / make the following... -
Page 5: Proper Use Of The Machine
Description of functions The PFT G 5 c FU can be loaded with bagged materials or by means of a delivery hood or injection hood. The mixing shaft and the pump are driven by a geared motor. The pump motor speed is approximately 400 rpm. -
Page 6: Overview Of G 5 C Fu: Item Number 00 02 08 05
PFT G 5 c FU 230V Operating Manual Issued: 09.2007 Overview of G 5 c FU: Item number 00 02 08 05 1. Mixer pump motor 9. Pump system D6-2L 2. Star wheel 10. Water supply to mixing tube 3. Protective grille with bag opener 11. -
Page 7: Overview Of Control Box G 5 C Fu: Item Number 00 07 04 97
PFT G 5 c FU 230V Operating Manual Issued: 09.2007 Overview of control box G 5 c FU: Item number 00 07 04 97 1. Socket compressor 230 V, 16 A 8. Mixer motor direction of rotation 2. Socket for booster pump 230 V, 16 A 9. -
Page 8: Overview Of Air Manifold: Item Number 00 03 96 13
PFT G 5 c FU 230V Operating Manual Issued: 09.2007 Overview of air manifold: Item number 00 03 96 13 1. Air from compressor 4. Air to spraying gun 2. Compressor shutdown device 5. Check valve, 1/2" female thread 3. Air pressure safety switch... -
Page 9: Overview Of Water Manifold: Item Number 00 04 91 76 - 1000 Ltr
PFT G 5 c FU 230V Operating Manual Issued: 09.2007 Overview of water manifold: Item number 00 04 91 76 – 1000 ltr. 1. Solenoid valve 7. Manometer 0 – 4 bar 2. Pressure reducing valve 8. Manometer 0 – 16 bar (regulation of water pressure) 9. - Page 10 PFT G 5 c FU 230V Operating Manual Issued: 09.2007 Dangers and warning symbols The following terms and symbols are used in this manual for particularly important information: In order to make the operation of our machines as easy as possible for you, we would like to briefly inform you of the most important safety instructions.
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Page 11: Basic Safety Instructions
PFT G 5 c FU 230V Operating Manual Issued: 09.2007 Basic safety instructions Follow all safety instructions and danger warnings on the machine. Ensure that all instructions are kept legible. Inspect the machine for visible damage and defects at least once every shift. If you notice any safety- threatening alterations to the machine or its operating behaviour, stop the machine immediately and notify your supervisor. -
Page 12: Basic Safety Instructions
PFT G 5 c FU 230V Operating Manual Issued: 09.2007 Basic safety instructions NOTE: Special information for running the machine efficiently. WARNING! Special instructions, regulations and restrictions for the prevention of damage. WARNING! The machine should only be used if it is in flawless technical condition and in compliance with the regulations. - Page 13 PFT G 5 c FU 230V Operating Manual Issued: 09.2007 WARNING! It is prohibited to use the machine in environments at risk of explosion. WARNING! The machine must always be in perfect condition and used in accordance with these instructions and under observation of the safety instructions and danger warnings.
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Page 14: Signs
PFT G 5 c FU 230V Operating Manual Issued: 09.2007 Signs The following symbols and notices are located in the work area. They refer to the immediate vicinity in which they are attached. WARNING! Danger of injury due to illegible symbols! Over the course of time, stickers and signs can become dirty or through other means unreadable. - Page 15 PFT G 5 c FU 230V Operating Manual Issued: 09.2007 Danger point Warning of a danger point in work areas. Protective gloves for protecting hands from friction, scraping, punctures or deep injuries as well as from contact with hot surfaces.
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Page 16: Technical Specifications
PFT G 5 c FU 230V Operating Manual Issued: 09.2007 Technical Specifications Drive Pump motor 4.0 kW 50 Hz Star wheel motor 0.3 kW 50 Hz Speed Pump motor approx. 400 rpm Star wheel motor approx. 12 rpm Power consumption Pump motor at maximum load 13.9 A at 230 V... -
Page 17: Settings
PFT G 5 c FU 230V Operating Manual Issued: 09.2007 Settings Safety switch Switch on machine Switch off machine Water 2.2 bar 1.9 bar 0.9 bar 1.2 bar Compressor 2 bar 3 bar Compressor safety valve 1.5 bar against closed air pipe (factory setting, secured) Pressure reducing valve 1.9 bar with maximum opening of water manifold... -
Page 18: Mortar Pump D6-2L
PFT G 5 c FU 230V Operating Manual Issued: 09.2007 Mortar pump D6-2L The mixer pump PFT G 5 c FU is standardly equipped with the pump system D6-2L. The rotor and stator are subject to wear and must be checked regularly. WARNING! The use of a mortar pressure gauge is absolutely imperative according to the safety regulations of the Builder’s Guild. -
Page 19: Start-Up
PFT G 5 c FU 230V Operating Manual Issued: 09.2007 NOTE! A D6-2L stator can be used up to 15 bar operating pressure. The maximum conveying distance depends mainly on how a particular type mortar flows. Heavy, coarse-grained mortar does not flow well. Fluid mortars, filling compounds and floor screed have good flow characteristics. - Page 20 30 mA FI safety switch. The connection cable must correspond to the H07 RN-F 3 x 2.5 mm² version. We always recommend using the 3 x 2.5 mm², 25 m PFT power cable with safety plug and CEE coupling (item no. 20 42 34 20).
- Page 21 PFT G 5 c FU 230V Operating Manual Issued: 09.2007 Warning: The protective grille should not be removed during operation or while preparing the machine. Press water flow button (1) (water pump runs), adjust estimated water quantity at the needle valve (2).
- Page 22 PFT G 5 c FU 230V Operating Manual Issued: 09.2007 Position “0” The star wheel is switched off, thus interrupting the material supply to the mixing area, for example when cleaning the mixing area with a mixing cleaner or when adjusting the pump.
- Page 23 PFT G 5 c FU 230V Operating Manual Issued: 09.2007 Connect all required mortar hoses to each other and flush them with water to avoid blockages (do not leave water in the hoses). To do so, use plaster coupling (in tool bag).
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Page 24: Measures At The End Of Work And When Cleaning
PFT G 5 c FU 230V Operating Manual Issued: 09.2007 Interruption of work Observe the guidelines of the material manufacturer regarding interruptions. It is recommended to clean the pump prior to longer interruptions. To do so, see the corresponding step on page 20 – Measures at the end of work and when cleaning. - Page 25 PFT G 5 c FU 230V Operating Manual Issued: 09.2007 For cleaning, the hoses and mortar pressure gauge are connected to the water bleeder valve using the adapter (in the tool bag). This protects the pump from damage. A water-soaked sponge ball must first be pressed into the hose inlet.
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Page 26: Clearing Hose Blockages
PFT G 5 c FU 230V Operating Manual Issued: 09.2007 Clearing hose blockages WARNING! In accordance with the safety regulations of the Builder’s Guild, all personnel engaged in clearing hose blockages should wear safety goggles and should position themselves in such a way as to avoid being struck by discharged mortar. -
Page 27: Measures To Be Taken In The Event Of A Water Supply Failure
PFT G 5 c FU 230V Operating Manual Issued: 09.2007 Measures to be taken in the event of a water supply failure Using the strainer incl. filter screen (item no. 00 00 69 06) and booster pump, supply the machine with clean water from a container. -
Page 28: Transport
Remove water supply lines. If required, unhook mixing tube. The PFT G 5 c FU 230 mixer pump consists of several units (mixing tube, motor with tilt flange, material hopper) that can be transported separately. When transporting using a crane, all loose parts (compressor) must first be removed. -
Page 29: Accessories
PFT injection hood for G 5 (item number 00 04 43 34) The PFT injection hood is used for the feeding of dry material into the PFT G 5 c FU 230 mixer pump with the help of the SILOMAT system. -
Page 30: Fault - Cause - Remedy
PFT G 5 c FU 230V Operating Manual Issued: 09.2007 Fault – Cause – Remedy Fault Cause Remedy Machine will not start. Water - Check water supply Water pressure too low – - Clean dirt trap Gauge displays pressure below - Switch on booster pump 2.2 bar... - Page 31 PFT G 5 c FU 230V Operating Manual Issued: 09.2007 Machine will not switch off - Air pressure safety switch - Adjust air pressure safety switch incorrectly set or defective - Air hose or gaskets defective - Replace air hose or check...
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Page 32: Spare Parts Diagram Of Material Hopper And Frame
PFT G 5 c FU 230V Operating Manual Issued: 09.2007 Spare parts diagram of material hopper and frame Knauf PFT GmbH & Co. KG... -
Page 33: Spare Parts List For Material Hopper And Frame
PFT G 5 c FU 230V Operating Manual Issued: 09.2007 Spare parts list for material hopper and frame Item Qty. Item no. Description 00 07 27 90 Star wheel ring nut, M24, zinc-plated 00 04 64 73 G 5 star wheel, deep-drawn, RAL9002... -
Page 34: Spare Parts Diagram Of Mixing Tube And Geared Motor
PFT G 5 c FU 230V Operating Manual Issued: 09.2007 Spare parts diagram of mixing tube and geared motor Knauf PFT GmbH & Co. KG... -
Page 35: Spare Parts List For Mixing Tube And Geared Motor
PFT G 5 c FU 230V Operating Manual Issued: 09.2007 Spare parts list for mixing tube and geared motor Item Qty. Item no. Description 00 07 15 45 Motor connection cable, 1.9 m 7 x 1.5 mm², 16A with 10-pin industrial plug... -
Page 36: Spare Parts Diagram Of Mortar Pump / Mortar Pressure Gauge
PFT G 5 c FU 230V Operating Manual Issued: 09.2007 Spare parts diagram of mortar pump / mortar pressure gauge Knauf PFT GmbH & Co. KG... -
Page 37: Spare Parts List For Mortar Pump / Mortar Pressure Gauge
PFT G 5 c FU 230V Operating Manual Issued: 09.2007 Spare parts list for mortar pump / mortar pressure gauge Item Qty. Item no. Description 20 11 30 13 Rotor D6-2L, blue head 20 11 55 07 Stator D6-2L, 200 mm long, maintenance-free, blue 00 04 16 64 D pump pressure flange, G 4, zinc-plated, 1 1/4"... -
Page 38: Spare Parts Diagram Of Control Box: Item No. 00 07 04 97
PFT G 5 c FU 230V Operating Manual Issued: 09.2007 Spare parts diagram of control box: Item no. 00 07 04 97 Knauf PFT GmbH & Co. KG... -
Page 39: Spare Parts List For Control Box: Item Number 00 07 04 97
PFT G 5 c FU 230V Operating Manual Issued: 09.2007 Spare parts list for control box: Item number 00 07 04 97 Item Qty. Item no. Description 00 07 04 97 G 5 c control box with frequency converter 20 46 20 10... -
Page 40: Spare Parts Diagram Of Control Box: Item Number 00 07 04 97
PFT G 5 c FU 230V Operating Manual Issued: 09.2007 Spare parts diagram of control box: Item number 00 07 04 97 Knauf PFT GmbH & Co. KG... -
Page 41: Spare Parts List For Control Box: Item Number 00 07 04 97
PFT G 5 c FU 230V Operating Manual Issued: 09.2007 Spare parts list for control box: Item number 00 07 04 97 Item Qty. Item no. Description 00 00 22 51 Control lamp plug-type socket, red, without light bulb 20 45 91 01 Light bulb, 42 V 2 W, plug-type socket, BA 9S... -
Page 42: Spare Parts Diagram Of Water Manifold: Item Number 00 04 91 76
PFT G 5 c FU 230V Operating Manual Issued: 09.2007 Spare parts diagram of water manifold: Item number 00 04 91 76 Knauf PFT GmbH & Co. KG... -
Page 43: Spare Parts List For Water Manifold: Item Number 00 04 91 76
PFT G 5 c FU 230V Operating Manual Issued: 09.2007 Spare parts list for water manifold: Item number 00 04 91 76 Item Qty. Item no. Description 00 04 91 76 Water manifold, G 54 E, cpl., 1000 l, RAL2004 20 21 35 00 Water/air hose 1/2"... -
Page 44: Spare Parts Diagram Of Booster Pump: Item Number 00 05 24 76
PFT G 5 c FU 230V Operating Manual Issued: 09.2007 Spare parts diagram of booster pump: Item number 00 05 24 76 Knauf PFT GmbH & Co. KG... -
Page 45: Spare Parts List For Booster Pump: Item Number 00 05 24 76
PFT G 5 c FU 230V Operating Manual Issued: 09.2007 Spare parts list for booster pump: Item number 00 05 24 76 Item Qty. Item no. Description 00 05 24 76 Booster pump, G 54 E 230 V Pkm 60 lateral cpl. -
Page 46: Spare Parts Diagram Of Air Compressor Dt 4.16: Item Number 00 07 64 44
PFT G 5 c FU 230V Operating Manual Issued: 09.2007 Spare parts diagram of air compressor DT 4.16: Item number 00 07 64 44 Knauf PFT GmbH & Co. KG... -
Page 47: Spare Parts List For Air Compressor Dt 4.16: Item Number 00 07 64 44
PFT G 5 c FU 230V Operating Manual Issued: 09.2007 Spare parts list for air compressor DT 4.16: Item number 00 07 64 44 Item Qty. Item no. Description 00 07 64 44 Air compressor DT4.16, 230 V, 1m cable, RAL2004, cpl. -
Page 48: Spare Parts Diagram Of Air Manifold: Item Number 00 03 96 13
PFT G 5 c FU 230V Operating Manual Issued: 09.2007 Spare parts diagram of air manifold: Item number 00 03 96 13 Knauf PFT GmbH & Co. KG... -
Page 49: Spare Parts List For Air Manifold: Item Number 00 03 96 13
PFT G 5 c FU 230V Operating Manual Issued: 09.2007 Spare parts list for air manifold: Item number 00 03 96 13 Item Qty. Item no. Description 00 03 96 13 Air manifold, G 5 c FF4-4 without gauge 20 44 76 01 Pressure switch type FF4-4 0.22-4 bar... -
Page 50: Circuit Diagram
PFT G 5 c FU 230V Operating Manual Issued: 09.2007 Circuit diagram Knauf PFT GmbH & Co. KG... - Page 51 PFT G 5 c FU 230V Operating Manual Issued: 09.2007 Circuit diagram Knauf PFT GmbH & Co. KG...
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Page 52: Parameter Settings For The Yaskawa Type 606 V7 Frequency Converter
PFT G 5 c FU 230V Operating Manual Issued: 09.2007 Parameter settings for the Yaskawa type 606 V7 frequency converter Parameter Function Setting Notes Password When adjusting parameters, set to 4, then to 0 Selection of control type Selection of operational... - Page 53 PFT G 5 c FU 230V Operating Manual Issued: 09.2007 Knauf PFT GmbH & Co. KG...
- Page 54 PFT G 5 c FU 230V Operating Manual Issued: 09.2007 Check list for annual inspection by specialist (master copy) This inspection must be carried out once a year by a specialist in accordance with ZH1/575. The machine and control box receive an inspection label as verification of this inspection.
- Page 55 PFT G 5 c FU 230V Operating Manual Issued: 09.2007 Knauf PFT GmbH & Co. KG...
- Page 56 PFT G 5 c FU 230V Operating Manual Issued: 09.2007 WE KEEP THINGS MOVING Knauf PFT GmbH & Co. KG Postfach 60 D-97343 Iphofen Einersheimer Straße 53 D-97346 Iphofen Telephone +49 (0)93 23/31-1818 +49 (0)93 23/31-770 E-mail info@pft-iphofen.de Internet www.pft.eu...
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