PFT MULTIMIX Operating Manual
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PFT MULTIMIX Operating Manual

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Contents
2018-04-1710
Operating manual
FORCED ACTION MIXER PFT MULTIMIX
Overview – Operation – Spare Parts Lists
Item number of operating manual: 00 62 78 04
MULTIMIX, 400 V, 3 Ph, 50 Hz
MULTIMIX, 230 V, 1 Ph, 50 Hz, 2.2 kW
Item number of the machine: 00 25 16 36
Item number of the machine: 00 54 42 38
Read the operating manual prior to beginning any work!

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Summary of Contents for PFT MULTIMIX

  • Page 1 MULTIMIX, 400 V, 3 Ph, 50 Hz Item number of the machine: 00 25 16 36 MULTIMIX, 230 V, 1 Ph, 50 Hz, 2.2 kW Item number of the machine: 00 54 42 38 Read the operating manual prior to beginning any work!
  • Page 2 © Knauf PFT GmbH & Co.KG Postfach 60 97343 Iphofen Einersheimer Straße 53 97346 Iphofen Germany Tel.: +49 (0) 93 23/31-760 Fax: +49 (0) 93 23/31-770 Technical hotline: +49 9323 31-1818 info@pft-iphofen.de www.pft.eu Page 2 23.04.2018...

  • Page 3: Table Of Contents

    FORCED ACTION MIXER PFT MULTIMIX Overview – Operation – Spare Parts Lists Contents 17 Transportation of operational machines 400 V ............16 1 EC Declaration of Conformity ......5 18 Transportation of operational machines 230 V ............16 2 Testing ............... 6 Testing by machine operator ....
  • Page 4 FORCED ACTION MIXER PFT MULTIMIX Overview – Operation – Spare Parts Lists Contents 36 Dealing with malfunctions ......28 41.3 MULTIMIX frame ........ 36 36.1 Malfunctions ........28 41.4 Spare parts list: MULTIMIX chassis ... 37 36.2 Safety ..........28 41.5 Mixing unit with gear motor ....

  • Page 5: Ec Declaration Of Conformity

    FORCED ACTION MIXER PFT MULTIMIX Overview – Operation – Spare Parts Lists EC Declaration of Conformity 1 EC Declaration of Conformity Company: Knauf PFT GmbH & Co. KG Einersheimer Straße 53 97346 Iphofen Germany declares, with exclusive responsibility, that the machine...

  • Page 6: Testing

    FORCED ACTION MIXER PFT MULTIMIX Overview – Operation – Spare Parts Lists Testing 2 Testing 2.1 Testing by machine operator Before the start of each work shift, the machine operator must test the effectiveness of the control and safety devices as well as check the proper attachment of all protective devices.

  • Page 7: General Information

    FORCED ACTION MIXER PFT MULTIMIX Overview – Operation – Spare Parts Lists General information 3 General information 3.1 Information regarding the operating manual This manual provides important information and instructions on the correct use of the equipment. Adherence to all defined safety and handling instructions is a prerequisite for a safe working environment.

  • Page 8: Spare Part Lists

    FORCED ACTION MIXER PFT MULTIMIX Overview – Operation – Spare Parts Lists Spare part lists 4 Spare part lists You can find spare part lists for the machine in the Internet under www.pft.eu. Access for dealers with username and password. Access 4.1 Accessories...

  • Page 9: Technical Data

    FORCED ACTION MIXER PFT MULTIMIX Overview – Operation – Spare Parts Lists Technical data 5 Technical data 5.1 General specifications 5.2 Connection values 400 V Specification Value Unit Weight 148 kg Length 980 mm Width 1060 mm mixing hopper max.

  • Page 10: Operating Requirements

    FORCED ACTION MIXER PFT MULTIMIX Overview – Operation – Spare Parts Lists Sound power level 5.4 Operating requirements Ambient conditions Specification Value Unit Temperature range 2 - 45 °C Relative humidity (maximum) 80 % 6 Sound power level Guaranteed sound power level L...

  • Page 11: Overview

    FORCED ACTION MIXER PFT MULTIMIX Overview – Operation – Spare Parts Lists Overview 11 Overview Fig. 4 Overview 1. Protective grille with bag opener Protective grille limit switch 3. Rotary bolt for protective grille Shut-off valve for water inlet 5. Main switch ON / OFF Mains connection, 16A 7.

  • Page 12: Function

    FORCED ACTION MIXER PFT MULTIMIX Overview – Operation – Spare Parts Lists Function 12 Function 12.1 Description The PFT MULTIMIX is a powerful batch mixer that is particularly suitable for special mixtures comprising different components. The mixed material can be added straight into the hopper (2) and be prepared via the water inlet (3) using the specified quantity of liquid.

  • Page 13: Advantages At A Glance

    FORCED ACTION MIXER PFT MULTIMIX Overview – Operation – Spare Parts Lists Accessories 12.3 Advantages at a glance THE MULTI-COMPONENT MIXER FOR PROFESSIONALS What the PFT MULTIMIX transfers well mixed and capable of being pumped to a PFT delivery pump, “transports” this to the location of use.

  • Page 14: Transport, Packaging And Storage

    FORCED ACTION MIXER PFT MULTIMIX Overview – Operation – Spare Parts Lists Transport, packaging and storage 14 Transport, packaging and storage 14.1 Safety instructions for transport Improper transport CAUTION! Damage can be caused by improper transport! Significant damage may occur if the equipment is transported incorrectly.

  • Page 15: Transport Checklist

    FORCED ACTION MIXER PFT MULTIMIX Overview – Operation – Spare Parts Lists Transport by crane 14.2 Transport checklist Inspect the goods for damage and missing parts immediately after delivery. If external transportation damage can be seen, proceed as follows: Do not accept the delivery, or accept it only under reservations.

  • Page 16: Transportation Of Operational Machines 400 V

    FORCED ACTION MIXER PFT MULTIMIX Overview – Operation – Spare Parts Lists Transportation of operational machines 400 V 17 Transportation of operational machines 400 V DANGER! Danger of injury due to escaping dry material! Injury to the face and eyes can occur.

  • Page 17: Operation

    FORCED ACTION MIXER PFT MULTIMIX Overview – Operation – Spare Parts Lists Operation Handling the packaging materials CAUTION! Environmental damage can result from improper disposal of materials! Packaging materials are valuable resources and can often be reused or recycled. – Dispose of packaging materials in an environmentally sound manner.

  • Page 18: Machine Preparations

    FORCED ACTION MIXER PFT MULTIMIX Overview – Operation – Spare Parts Lists Machine preparations 21 Machine preparations 21.1 Risk of injury due to rotating mixing arms Before operating the machine, carry out the following work steps as preparation: DANGER! Rotating mixing arms! Risk of injury if reaching close to rotating mixing arms.

  • Page 19: Connection To The 230V Power Supply

    FORCED ACTION MIXER PFT MULTIMIX Overview – Operation – Spare Parts Lists Connection to the 230V power supply WARNING! Danger of death due to rotating parts! Improper operation can lead to serious injuries or equipment damage. The relevant drive (motor) may only be operated via the associated control box of the machine (undervoltage release).

  • Page 20: Checking The Direction Of Rotation 400 V

    FORCED ACTION MIXER PFT MULTIMIX Overview – Operation – Spare Parts Lists Checking the direction of rotation 400 V 24 Checking the direction of rotation 400 V 1. Check the direction of rotation of the mixing arms. 2. The mixing unit runs anticlockwise.

  • Page 21: Water From Water Barrel Connection

    FORCED ACTION MIXER PFT MULTIMIX Overview – Operation – Spare Parts Lists Switching on putting into service 400 V 25.1 Water from water barrel connection NOTE! Booster pump AV3000 When working with water from the barrel, 00 13 02 05...

  • Page 22: Hazardous Dust

    FORCED ACTION MIXER PFT MULTIMIX Overview – Operation – Spare Parts Lists Switching on putting into service 230 V 27.1 Hazardous dust WARNING! Inhaled dust can lead to long-term lung damage or other health problems. NOTE! The machine operator or the person working in the dusty area must always wear a dust mask when filling the machine.

  • Page 23: Danger Of Crushing By Protective Grille23

    FORCED ACTION MIXER PFT MULTIMIX Overview – Operation – Spare Parts Lists Emptying the machine Undo the screw (3) and open the protective grille. Fig. 34: Opening the protective grille 27.4 Danger of crushing by protective grille Danger of crushing by protective grille! There is a danger of crush injuries when closing the protective grill.

  • Page 24: Switching Off 230 V

    FORCED ACTION MIXER PFT MULTIMIX Overview – Operation – Spare Parts Lists Switching off 230 V 30 Switching off 230 V 1. Turn selector switch (1) to the “OFF” position. 2. Switch off the machine at the red push button (2) Operation “OFF”.

  • Page 25: Measures To Be Taken If There Is A Risk Of Frost

    FORCED ACTION MIXER PFT MULTIMIX Overview – Operation – Spare Parts Lists Measures to be taken if there is a risk of frost 33 Measures to be taken if there is a risk of frost CAUTION! Damage due to frost! Water that expands on freezing inside the machine can cause serious damage.

  • Page 26: Switching Off In An Emergency

    FORCED ACTION MIXER PFT MULTIMIX Overview – Operation – Spare Parts Lists Switching off in an emergency 34 Switching off in an emergency Machine movements and the energy supply must be disabled as quickly as possible in dangerous situations. Switching off in an emergency Proceed as follows in the event of an emergency: 1.

  • Page 27: Cleaning

    FORCED ACTION MIXER PFT MULTIMIX Overview – Operation – Spare Parts Lists Cleaning 35 Cleaning Securing against restarting DANGER! Danger of death due to unauthorised restarting! When working on the machine, there is a danger of unauthorised switching on of the electrical supply.

  • Page 28: Dealing With Malfunctions

    FORCED ACTION MIXER PFT MULTIMIX Overview – Operation – Spare Parts Lists Dealing with malfunctions 36 Dealing with malfunctions Dealing with malfunctions The following applies as a general rule: 1. For all malfunctions which present a risk of material damage or personal injury, perform an emergency stop immediately.

  • Page 29: Table Of Malfunctions

    FORCED ACTION MIXER PFT MULTIMIX Overview – Operation – Spare Parts Lists Maintenance Personal protective equipment Wear the following protective equipment for all maintenance work: Protective work clothing Safety goggles Safety gloves Safety shoes 36.3 Table of malfunctions Malfunction Possible cause...

  • Page 30: Maintenancetasks

    FORCED ACTION MIXER PFT MULTIMIX Overview – Operation – Spare Parts Lists Maintenance Basic information WARNING! Danger of injury due to improperly performed maintenance work! Improper maintenance can lead to serious injuries or equipment damage. – Ensure there is sufficient space to carry out the work before beginning.

  • Page 31: Motor And Gearbox Maintenance

    FORCED ACTION MIXER PFT MULTIMIX Overview – Operation – Spare Parts Lists Environmental protection The interval between the scraper and the material hopper should total 1.5 times the granulate size. Fig. 42: Setting the mixing arm 37.4 Motor and gearbox maintenance No other maintenance tasks need to be performed on the motor and gearbox.

  • Page 32: Disassembly

    FORCED ACTION MIXER PFT MULTIMIX Overview – Operation – Spare Parts Lists Disassembly 39 Disassembly The machine must be disassembled and disposed of correctly after reaching its end of use. 39.1 Safety Personnel Disassembly may only be performed by specially trained personnel.

  • Page 33: Disassembly

    FORCED ACTION MIXER PFT MULTIMIX Overview – Operation – Spare Parts Lists Disposal Electrical system DANGER! Danger of death due to electric current! Contact with live components can lead to death or serious injury. Live electrical components can move uncontrollably and cause serious injury.

  • Page 34: Spare Parts Drawing, Spare Parts List

    FORCED ACTION MIXER PFT MULTIMIX Overview – Operation – Spare Parts Lists Spare parts drawing, spare parts list 41 Spare parts drawing, spare parts list 41.1 MULTIMIX material hopper Page 34 23.04.2018...

  • Page 35: Spare Parts List Multimix Material Hopper

    FORCED ACTION MIXER PFT MULTIMIX Overview – Operation – Spare Parts Lists Spare parts drawing, spare parts list 41.2 Spare parts list MULTIMIX material hopper Pos. Qty. Item no. Item description 00 25 15 73 Protective grille MULTIMIX model 2012 RAL9002...

  • Page 36: Multimix Frame

    FORCED ACTION MIXER PFT MULTIMIX Overview – Operation – Spare Parts Lists Spare parts drawing, spare parts list 41.3 MULTIMIX frame Page 36 23.04.2018...

  • Page 37: Spare Parts List: Multimix Chassis

    FORCED ACTION MIXER PFT MULTIMIX Overview – Operation – Spare Parts Lists Spare parts drawing, spare parts list 41.4 Spare parts list: MULTIMIX chassis Pos. Quantity Item no. Description 00 51 14 56 Protection and retaining bar with bracket RAL2004...

  • Page 38: Mixing Unit With Gear Motor

    FORCED ACTION MIXER PFT MULTIMIX Overview – Operation – Spare Parts Lists Spare parts drawing, spare parts list 41.5 Mixing unit with gear motor 18 17 16 Page 38 23.04.2018...

  • Page 39: Spare Parts List: Mixing Unit With Gear Motor

    FORCED ACTION MIXER PFT MULTIMIX Overview – Operation – Spare Parts Lists Spare parts drawing, spare parts list 41.6 Spare parts list: Mixing unit with gear motor Pos. Qty. Item no. Item description 00 25 15 71 Body holder for mixing arm MULTIMIX model 2012, zinc-plated 20 20 93 26 Washer 10.5 x 30 x 2.5...

  • Page 40: Limit Switch - On / Off Switch

    FORCED ACTION MIXER PFT MULTIMIX Overview – Operation – Spare Parts Lists Spare parts drawing, spare parts list 41.7 Limit switch – On / Off switch Page 40 23.04.2018...

  • Page 41: Spare Parts List: Limit Switch - On / Off Switch

    FORCED ACTION MIXER PFT MULTIMIX Overview – Operation – Spare Parts Lists Spare parts drawing, spare parts list 41.8 Spare parts list: Limit switch – On / Off switch Pos. Quantity Item no. Description 00 00 73 81 MULTIMIX limit switch...

  • Page 42: Control Box Multimix 230V Fu Item No. 00545071

    FORCED ACTION MIXER PFT MULTIMIX Overview – Operation – Spare Parts Lists Spare parts drawing, spare parts list 41.9 Control box MULTIMIX 230V FU Item no. 00545071 Page 42 23.04.2018...

  • Page 43: Spare Parts List: Control Box Multimix 230V Fu Item No

    FORCED ACTION MIXER PFT MULTIMIX Overview – Operation – Spare Parts Lists Spare parts drawing, spare parts list 41.10 Spare parts list: Control box MULTIMIX 230V FU Item no. 00545071 Pos. Quantity Item no. Description 00 04 63 79 Automatic protection, C 0.5A, 1-pin...

  • Page 44: Control Box Holder Multimix

    FORCED ACTION MIXER PFT MULTIMIX Overview – Operation – Spare Parts Lists Spare parts drawing, spare parts list 41.11 Control box holder MULTIMIX 41.12 Spare parts list: Control box holder MULTIMIX Pos. Quantity Item no. Description 00 54 50 76...

  • Page 45: Circuit Diagram

    FORCED ACTION MIXER PFT MULTIMIX Overview – Operation – Spare Parts Lists Circuit diagram 42 Circuit diagram Page 45 23.04.2018 23.04.2018...

  • Page 46: Index

    FORCED ACTION MIXER PFT MULTIMIX Overview – Operation – Spare Parts Lists Index 43 Index General specifications .......... 9 Accessories ............13 Hazardous dust ..........22 Accessories ............8 Advantages ............13 Index ..............46 After performing maintenance ......31 Interruption of work ..........24 Areas of application ...........
  • Page 47 FORCED ACTION MIXER PFT MULTIMIX Overview – Operation – Spare Parts Lists Index Switching off in an emergency ......26 Risk of injury due to rotating mixing arms ..18 Switching on putting into service 230V ....21 Switching on putting into service 400V ....21 Safety ............
  • Page 48 FORCED ACTION MIXER PFT MULTIMIX Overview – Operation – Spare Parts Lists THE FLOW OF PRODUCTIVITY Knauf PFT GmbH & Co. KG Postfach 60 97343 Iphofen Einersheimer Straße 53 97346 Iphofen Germany Phone +49 9323 31-760 Fax +49 9323 31-770 Technical hotline: +49 9323 31-1818 info@pft-iphofen.de...

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