PFT LOTUS XL light Series Operating Manual
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PFT LOTUS XL light Series Operating Manual

Horizontal screw mixer 400 v
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Contents
2017-01-16
Operating manual
PFT LOTUS XL light 400 V
Overview – Operation – Spare Parts Lists
Item number of operating manual: 00 49 48 20
LOTUS XL silo light, 400V, 3 Ph, 50 Hz, 45L RAL2004 item number 00103495
LOTUS XL silo light, 400V, 3 Ph, 50 Hz, 90L RAL2004 item number 00106142
LOTUS XL silo light, 400V, 3 Ph, 50 Hz, 60L RAL5010 item number 00491262
LOTUS XL silo light, 400V, 3 Ph, 50 Hz, 60L RAL3604050 item number 00494491
LOTUS XL silo light, 400V, 60Hz, 45L RAL5021 Artikelnummer 00500464
Read the operating manual prior to beginning any work!

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  • Page 1 Contents 2017-01-16 Operating manual PFT LOTUS XL light 400 V Overview – Operation – Spare Parts Lists Item number of operating manual: 00 49 48 20 LOTUS XL silo light, 400V, 3 Ph, 50 Hz, 45L RAL2004 item number 00103495...
  • Page 2 © Knauf PFT GmbH & Co.KG Postfach 60 97343 Iphofen Einersheimer Straße 53 97346 Iphofen Germany Tel.: +49 9323 31 -760 Fax: +49 93 23 31-770 Technical hotline: +49 9323 31-1818 info@pft-iphofen.de www.pft.eu 2017-01-16...

  • Page 3: Table Of Contents

    PFT LOTUS XL light 400 V Overview – Operation – Spare Parts Lists Contents 10.1 Electrical connection ......15 EC Declaration of Conformity ..... 5 10.2 Water connection ......... 15 Testing ............6 11 Accessories ..........16 2.1 Testing by machine operator ....6 11.1 Necessary accessories ......
  • Page 4 PFT LOTUS XL light 400 V Overview – Operation – Spare Parts Lists Contents 22 Interruption of work ........28 32 Spare part drawing / spare part list, LOTUS XL ........... 40 23 Cleaning ............28 32.1 Spare part drawing of drive of LOTUS XL ............

  • Page 5: Ec Declaration Of Conformity

    PFT LOTUS XL light 400 V Overview – Operation – Spare Parts Lists EC Declaration of Conformity 1 EC Declaration of Conformity Company: Knauf PFT GmbH & Co. KG Einersheimer Straße 53 97346 Iphofen Germany declares, with exclusive responsibility, that the machine...

  • Page 6: Testing

    PFT LOTUS XL light 400 V Overview – Operation – Spare Parts Lists Testing 2 Testing 2.1 Testing by machine operator Before the start of each work shift, the machine operator must test the effectiveness of the control and safety devices as well as check the proper attachment of all protective devices.

  • Page 7: General Information

    PFT LOTUS XL light 400 V Overview – Operation – Spare Parts Lists General information 3 General information 3.1 Information regarding the operating manual This manual provides important information and instructions on the correct use of the equipment. Adherence to all defined safety and handling instructions is a prerequisite for a safe working environment.

  • Page 8: Technical Data

    PFT LOTUS XL light 400 V Overview – Operation – Spare Parts Lists Technical data 4 Technical data 4.1 General specifications Item number Specification Value Unit 00103495 Weight 145,00 00106142 Weight 141,00 00491262 Weight 151.30 00494491 Weight 151.30 00500464 Weight...

  • Page 9: Connection Values For Water

    PFT LOTUS XL light 400 V Overview – Operation – Spare Parts Lists Technical data 4.3 Connection values for water Specification Value Unit Operating pressure, min. 2.5 bar Connection 1/2 inches Fig. 1: Water connection 4.4 Operating requirements Ambient conditions...

  • Page 10: Dimension Sheet For Lotus Xl

    PFT LOTUS XL light 400 V Overview – Operation – Spare Parts Lists Dimension sheet for Lotus XL 5 Dimension sheet for Lotus XL 2040 Fig. 2: Dimensions 5.1 Type plate The type plate contains the following information: Manufacturer Type...

  • Page 11: Design Of Lotus Xl

    PFT LOTUS XL light 400 V Overview – Operation – Spare Parts Lists Design of LOTUS XL 7 Design of LOTUS XL 7.1 Overview of LOTUS XL silo light 400 V Fig. 5: Overview of LOTUS XL silo light 400V 1.

  • Page 12: Overview Of Lotus Xl Silo Light 400 V With Water Pump

    PFT LOTUS XL light 400 V Overview – Operation – Spare Parts Lists Design of LOTUS XL 7.2 Overview of LOTUS XL silo light 400 V with water pump Fig. 6: Overview of LOTUS XL silo light 400V with water pump 1.

  • Page 13: Subassemblies

    PFT LOTUS XL light 400 V Overview – Operation – Spare Parts Lists Subassemblies 8 Subassemblies 8.1 Gear motor The horizontal screw mixer PFT LOTUS XL is comprised of the following components: Gear motor with motor swivel flange. Fig. 7: Gear motor subassembly 8.2 Middle body...

  • Page 14: Description Of Subassemblies

    PFT LOTUS XL light 400 V Overview – Operation – Spare Parts Lists Description of subassemblies 9 Description of subassemblies 9.1 Overview of control unit without water pump 1. Mixer motor connection (400 V) 2. Pressure reducer 3. Water connection on middle body 4.

  • Page 15: Connections

    PFT LOTUS XL light 400 V Overview – Operation – Spare Parts Lists Connections 10 Connections 10.1 Electrical connection 1. Three-phase current connection (1), 400 V Fig. 13: Electrical connection 10.2 Water connection 1. Water connection (1) from water supply network or water barrel, without booster pump Fig.

  • Page 16: Accessories

    PFT LOTUS XL light 400 V Overview – Operation – Spare Parts Lists Accessories 11 Accessories 11.1 Necessary accessories Fig. 16: Power cable, 5 x 2.5, 25 m with CEE plug and coupling 16 A, 6h red, item number 20423360 Power cable, 5 x 2.5, 50 m with CEE plug and coupling 16 A, 6h red, item number 20423350...

  • Page 17: Brief Description

    PFT LOTUS XL light 400 V Overview – Operation – Spare Parts Lists Brief description 12 Brief description Screw mixer PFT LOTUS XL The revolutionary mixing technique with decisive advantages. With its significant advantages the new horizontal screw mixer PFT LOTUS XL revolutionises mixing technology.

  • Page 18: Material

    PFT LOTUS XL light 400 V Overview – Operation – Spare Parts Lists Material 13 Material 13.1 Areas of application SCREW MIXER Dry material PFT LOTUS XL. The revolutionary mixing technique with decisive advantages. AREAS OF APPLICATION: The PFT LOTUS XL...

  • Page 19: Safety Regulations

    PFT LOTUS XL light 400 V Overview – Operation – Spare Parts Lists Safety regulations 14 Safety regulations Important! When performing any work, observe the locally applicable safety regulations for mortar conveying and spraying machines! 15 Transport, packaging and storage 15.1 Safety instructions for transport...

  • Page 20: Transport Checklist

    PFT LOTUS XL light 400 V Overview – Operation – Spare Parts Lists Transport, packaging and storage 15.2 Transport checklist Inspect the goods for damage and missing parts immediately after delivery. If external transportation damage can be seen, proceed as follows: Do not accept the delivery, or accept it only under reservations.

  • Page 21: Packaging

    PFT LOTUS XL light 400 V Overview – Operation – Spare Parts Lists Packaging 16 Packaging Packaging information Individual packages are packed according to the applicable transportation requirements. Only environmentally-friendly materials were used for the packaging. The packaging is intended to protect individual components from harm during transportation, corrosion and other damage up to the point of assembly.

  • Page 22: Preparation Of The Machine

    PFT LOTUS XL light 400 V Overview – Operation – Spare Parts Lists Preparation of the machine Basic information WARNING! Danger of injury due to improper operation! Improper operation can lead to serious injuries or equipment damage. Therefore: Carry out all operating steps as described this operating manual.

  • Page 23: Fastening The Lotus Xl To The Silo

    PFT LOTUS XL light 400 V Overview – Operation – Spare Parts Lists Preparation of the machine 18.1 Fastening the LOTUS XL to the silo 1. Fasten the LOTUS XL to the silo/container with the assembly aid. NOTE! When assembling, ensure that the rubber gasket is not damaged.

  • Page 24: Water Supply Connection

    PFT LOTUS XL light 400 V Overview – Operation – Spare Parts Lists Preparation of the machine 18.4 Water supply connection Water connection to water supply network without booster pump: 1. Check whether the dirt trap sieve in the water inlet (1) is clean.

  • Page 25: Water From A Water Barrel

    PFT LOTUS XL light 400 V Overview – Operation – Spare Parts Lists Setting the water factor 18.5 Water from a water barrel Booster pump AV3000 (1) item number 00130205 The booster pump which is connected ensures the required water pressure of minimum 2.5 bar.

  • Page 26: Putting The Machine Into Operation

    PFT LOTUS XL light 400 V Overview – Operation – Spare Parts Lists Putting the machine into operation 20 Putting the machine into operation 20.1 Hazardous dust WARNING! Danger of health problems due to dust! Inhaled dust can lead to long-term lung damage or other health problems.

  • Page 27: Changing The Direction Of Rotation At The Main Switch

    PFT LOTUS XL light 400 V Overview – Operation – Spare Parts Lists Putting the machine into operation 20.3 Changing the direction of rotation at the main switch DANGER! Danger of death due to unauthorised restarting! When working on the machine, there is a danger of unauthorised switching on of the electrical supply.

  • Page 28: Applying Mortar

    PFT LOTUS XL light 400 V Overview – Operation – Spare Parts Lists Applying mortar 21 Applying mortar DANGER! Danger of injury due to leaking mortar! Escaping mortar can lead to injuries to the eyes and face. – Always wear protective goggles.

  • Page 29: End Of Shift / Cleaning

    PFT LOTUS XL light 400 V Overview – Operation – Spare Parts Lists Cleaning 23.2 End of shift / Cleaning 1. Shortly before the end of work, close the silo outlet flap (1) and run the machine empty until extremely diluted mortar emerges.

  • Page 30: Inserting The Mixing Shaft

    PFT LOTUS XL light 400 V Overview – Operation – Spare Parts Lists Measures to be taken if there is a risk of frost 23.5 Inserting the mixing shaft 1. When inserting the mixing shaft, make certain that the coupling (1) properly engages with the coupling claw (2).

  • Page 31: Troubleshooting

    PFT LOTUS XL light 400 V Overview – Operation – Spare Parts Lists Troubleshooting After the emergency response WARNING! Danger of death due to premature restarting! All persons in the danger zone are at extreme risk when the machine is switched back on.

  • Page 32: Malfunctions

    PFT LOTUS XL light 400 V Overview – Operation – Spare Parts Lists Troubleshooting 26.2 Malfunctions The following chapter details the possible causes of malfunctions and how to solve them. Shorten maintenance intervals according to the actual load if malfunctions keep reoccurring.

  • Page 33: Table Of Malfunctions

    PFT LOTUS XL light 400 V Overview – Operation – Spare Parts Lists Troubleshooting 26.4 Table of malfunctions Malfunction Possible cause Solution Performed by Machine Water pressure too low Check the water supply, Operator does not start clean the dirt trap sieves...
  • Page 34 PFT LOTUS XL light 400 V Overview – Operation – Spare Parts Lists Troubleshooting Malfunction Possible cause Solution Performed by No mortar Poor mixing in mixing tube Add more water Operator flow Material clogs and narrows Remove the material and clean...

  • Page 35: Dealing With A Power Failure

    PFT LOTUS XL light 400 V Overview – Operation – Spare Parts Lists Dealing with a power failure 27 Dealing with a power failure Following a power failure, the machine can be started up again by pressing the main switch (1).

  • Page 36: Cleaning

    PFT LOTUS XL light 400 V Overview – Operation – Spare Parts Lists Maintenance Electrical system DANGER! Danger of death due to electric current! Contact with live components can lead to death or serious injury. Live electrical components can move uncontrollably and cause serious injury.

  • Page 37: Maintenance Tasks

    PFT LOTUS XL light 400 V Overview – Operation – Spare Parts Lists Maintenance tasks 30 Maintenance tasks 30.1 Dirt trap sieve Check the dirt trap sieve in the water inlet on a daily basis: 1. Remove the dirt trap sieve from the Geka coupling.

  • Page 38: Disassembly

    PFT LOTUS XL light 400 V Overview – Operation – Spare Parts Lists Disassembly 31 Disassembly The machine must be disassembled and disposed of in an environmentally sound manner after reaching the end of its useful life. 31.1 Safety Personnel Disassembly may only be performed by specially trained personnel.

  • Page 39: Disassembly

    PFT LOTUS XL light 400 V Overview – Operation – Spare Parts Lists Disassembly 31.2 Disassembly When decommissioning, clean the device and dismantle it according to the applicable work safety and environmental protection regulations. Before beginning with disassembly: Switch off the machine and secure it against being switched on again.

  • Page 40: Spare Part Drawing / Spare Part List, Lotus Xl

    PFT LOTUS XL light 400 V Overview – Operation – Spare Parts Lists Spare part drawing / spare part list, LOTUS XL 32 Spare part drawing / spare part list, LOTUS XL 32.1 Spare part drawing of drive of LOTUS XL...

  • Page 41: Spare Part List For Drive Of Lotus Xl

    PFT LOTUS XL light 400 V Overview – Operation – Spare Parts Lists Spare part drawing / spare part list, LOTUS XL 32.2 Spare part list for drive of LOTUS XL Pos. Quantity Item no. Description 00 08 95 93...

  • Page 42: Lotus Xl

    PFT LOTUS XL light 400 V Overview – Operation – Spare Parts Lists Spare part drawing / spare part list, LOTUS XL 32.3 Spare part drawing of middle body of LOTUS XL 2017-01-16...

  • Page 43: Lotus Xl

    PFT LOTUS XL light 400 V Overview – Operation – Spare Parts Lists Spare part drawing / spare part list, LOTUS XL 32.4 Spare part list for middle body of LOTUS XL Pos. Quantity Item no. Description 20 20 78 00 Hex screw M 8 x 30, zinc-plated...

  • Page 44: Lotus Xl

    PFT LOTUS XL light 400 V Overview – Operation – Spare Parts Lists Spare part drawing / spare part list, LOTUS XL 32.5 Spare part drawing of mixing tube of LOTUS XL 2017-01-16...
  • Page 45 PFT LOTUS XL light 400 V Overview – Operation – Spare Parts Lists Spare part drawing / spare part list, LOTUS XL 32.6 Spare part list for mixing tube of LOTUS XL Pos. Quantity Item no. Description 00 14 04 79 Mixing tube, LOTUS XL RAL 2004, cpl.

  • Page 46: Control Unit Of Lotus Xl 50Hz, Item No. 00494837

    PFT LOTUS XL light 400 V Overview – Operation – Spare Parts Lists Spare part drawing / spare part list, LOTUS XL 32.7 Control unit of LOTUS XL 50Hz, item no. 00494837 2017-01-16...

  • Page 47: Control Unit Of Lotus Xl 50Hz Item No. 00494837

    PFT LOTUS XL light 400 V Overview – Operation – Spare Parts Lists Spare part drawing / spare part list, LOTUS XL 32.8 Control unit of LOTUS XL 50Hz item no. 00494837 Pos. Qty. Item no. Description 00 49 48 37 Control unit of LOTUS XL, 400 V, 50 Hz, booster pump, cpl.

  • Page 48: Control Unit Of Lotus Xl 60Hz, Item No. 00500432

    PFT LOTUS XL light 400 V Overview – Operation – Spare Parts Lists Spare part drawing / spare part list, LOTUS XL 32.9 Control unit of LOTUS XL 60Hz, item no. 00500432 2017-01-16...

  • Page 49: Control Unit Of Lotus Xl 60Hz Item No. 00500432

    PFT LOTUS XL light 400 V Overview – Operation – Spare Parts Lists Spare part drawing / spare part list, LOTUS XL 32.10 Control unit of LOTUS XL 60Hz item no. 00500432 Pos. Qty. Item no. Description 00 50 04 32 Control unit of LOTUS XL, 400 V, 60 Hz, booster pump, cpl.

  • Page 50: Control Unit Of Lotus Xl, Item No

    PFT LOTUS XL light 400 V Overview – Operation – Spare Parts Lists Spare part drawing / spare part list, LOTUS XL 32.11 Control unit of LOTUS XL, item no. 00101848 2017-01-16...

  • Page 51: Control Unit Of Lotus Xs, Item No

    PFT LOTUS XL light 400 V Overview – Operation – Spare Parts Lists Spare part drawing / spare part list, LOTUS XL 32.12 Control unit of LOTUS XS, item no. 00101848 Pos. Qty. Item no. Description 00 10 18 48 Control unit of LOTUS XL, 400 V, cpl.

  • Page 52: Cable Set, Lotus Xl Light Booster Pump 400 V / 50 Hz

    PFT LOTUS XL light 400 V Overview – Operation – Spare Parts Lists Cable set, Lotus XL light booster pump 400 V / 50 Hz 33 Cable set, Lotus XL light booster pump 400 V / 50 Hz 2017-01-16...

  • Page 53: Cable Set, Lotus Xl Light 400 V / 50 Hz

    PFT LOTUS XL light 400 V Overview – Operation – Spare Parts Lists Cable set, Lotus XL light 400 V / 50 Hz 34 Cable set, Lotus XL light 400 V / 50 Hz 2017-01-16...

  • Page 54: Cable Set, Lotus Xl Light Booster Pump 400 V / 60 Hz

    PFT LOTUS XL light 400 V Overview – Operation – Spare Parts Lists Cable set, Lotus XL light booster pump 400 V / 60 Hz 35 Cable set, Lotus XL light booster pump 400 V / 60 Hz 2017-01-16...

  • Page 55: Check List For Annual Inspection By Specialist (Master Copy)

    PFT LOTUS XL light 400 V Overview – Operation – Spare Parts Lists Check list for annual inspection by specialist (master copy) 36 Check list for annual inspection by specialist (master copy) This inspection must be carried out once a year by a specialist in accordance with BGR 183 (German Association for Health and Safety at Work).

  • Page 56: Index

    PFT LOTUS XL light 400 V Overview – Operation – Spare Parts Lists Index 37 Index Design ..............11 Accessories ............16 Dimension sheet for Lotus XL ......10 After performing maintenance ......37 Dirt trap sieve ............. 37 Applying mortar ..........28 Disassembly ..........
  • Page 57 PFT LOTUS XL light 400 V Overview – Operation – Spare Parts Lists Index Sieve insert ............37 Operating manual ..........7 Sound power level ..........9 Operating requirements ........9 Spare part drawing of drive of LOTUS XL ..40 Operation ............21 Spare part drawing of middle body of LOTUS XL ..............42...
  • Page 58 PFT LOTUS XL light 400 V Overview – Operation – Spare Parts Lists 2017-01-16...
  • Page 59 PFT LOTUS XL light 400 V Overview – Operation – Spare Parts Lists 2017-01-16...
  • Page 60 PFT LOTUS XL light 400 V Overview – Operation – Spare Parts Lists THE FLOW OF PRODUCTIVITY Knauf PFT GmbH & Co. KG Postfach 60 97343 Iphofen Einersheimer Straße 53 97346 Iphofen Germany Tel: +49 9323 31-760 Fax: +49 9323 31-770 Technical hotline: +49 9323 31-1818 info@pft-iphofen.de...

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