Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Troubleshooting
Related Manuals for PFT ZP 3 XL MIX
Summary of Contents for PFT ZP 3 XL MIX
- Page 1 Table of Contents 2009-11-05 Operating Manual PFT Conveying Pump ZP 3 XL MIX Part 2 Overview – Operation - Spare Parts Lists Article number of Operating Manual: 00 17 51 91 Article number of machine Spare Parts List: 00 14 80 20...
- Page 2 © Knauf PFT GmbH & Co. KG Postfach 60 97343 Iphofen Einersheimer Strasse 53 97346 Iphofen Germany Telephone +49 9323 31-760 Telefax +49 9323 31-770 Technical Hotline +49 9323 31-1818 info@pft-iphofen.de www.pft.eu Fehler! Formatvorlage nicht definiert.
-
Page 3: Table Of Contents
PFT Conveying Pump ZP 3 XL MIX Part 2 Overview – Operation - Spare Parts Lists Table of Contents General............5 Preparation..........20 About the Operating Manual....5 Erecting the Machine ......20 Subdivision .......... 5 Switch Cabinet Preparation....20 Technical Data........6 Connecting the Drum Mixer ....21... - Page 4 PFT Conveying Pump ZP 3 XL MIX Part 2 Overview – Operation - Spare Parts Lists Table of Contents 11.1 Cleaning the Drum Mixer and ZP 3 14 Dismounting..........40 XL............33 14.1 Safety ..........40 11.2 Decoupling Material Hoses....34 14.2 Dismounting........
-
Page 5: General
PFT Conveying Pump ZP 3 XL MIX Part 2 Overview – Operation - Spare Parts Lists General 1 General 1.1 About the Operating Manual This Operating Manual gives important hints on how to handle the equipment. Precondition for working safely is to comply with all the safety notes and instructions provided. -
Page 6: Technical Data
PFT Conveying Pump ZP 3 XL MIX Part 2 Overview – Operation - Spare Parts Lists General 1.3 Technical Data 1.4 General Information Article number PFT ZP 3 XL MIX 00 14 80 20 Item Value Unit Weight approx. 380 kg... -
Page 7: Operating Conditions
PFT Conveying Pump ZP 3 XL MIX Part 2 Overview – Operation - Spare Parts Lists General 1.6 Operating Conditions Environment Item Value Unit Temperature range 2-45 °C Relative humidity, maximum 80 % Duration Item Value Unit Maximum operation period (once) 8 hours 1.7 Power Rating... -
Page 8: Dimension Sheet
PFT Conveying Pump ZP 3 XL MIX Part 2 Overview – Operation - Spare Parts Lists General 1.10 Dimension Sheet Fig. 2: Dimension Sheet 1.11 Type Plate The type plate is located on the material container on the motor side and includes the following data:... -
Page 9: Overview
PFT Conveying Pump ZP 3 XL MIX Part 2 Overview – Operation - Spare Parts Lists Overview 2 Overview Fig. 4: Overview of the subassemblies 1. Hand wheel 7. Pump stock tank 2. Mixing drum 8. Cleaning nozzle 3. Motor housing 9. -
Page 10: Subassembly Description
PFT Conveying Pump ZP 3 XL MIX Part 2 Overview – Operation - Spare Parts Lists Subassembly Description 3 Subassembly Description 3.1 Subassembly Description Switch Cabinet - Article Number: 00098601 Switch cabinet Control voltage ON / OFF Main reversing switch is also Emergency... -
Page 11: Subassembly Description - Drum Mixer Article Number 00148389
PFT Conveying Pump ZP 3 XL MIX Part 2 Overview – Operation - Spare Parts Lists Subassembly Description 3.2 Subassembly Description - Drum Mixer Article Number 00148389 Drum mixer Motor housing 2. Socket outlet for power supply from the switch... -
Page 12: Subassembly Description 7.5Kw 175 (1/Min)
PFT Conveying Pump ZP 3 XL MIX Part 2 Overview – Operation - Spare Parts Lists Subassembly Description 3.5 Subassembly Description 7.5kW 175 (1/min) Geared motor 7.5kW 175 (1/min.) Article number 20143501 Fig. 9: Subassembly of geared motor 3.6 Subassembly Description of Air Compressor LK 250... -
Page 13: Description
The powerful feed pump with an attached drum mixer is used for construction site mixtures in traditional plastering trade. Whenever individualised site mixtures are needed on site, the PFT ZP 3 XL MIX is the right choice. The intermediate mortar pump conveys the plaster or mortar directly to the place of processing after admixing inside the attached drum mixer. -
Page 14: Operating Modes Multiple Contact Switch
PFT Conveying Pump ZP 3 XL MIX Part 2 Overview – Operation - Spare Parts Lists Subassembly Description 3.9 Operating Modes Multiple Contact Switch The multiple contact switch for external vibrator can be switched in three different operating modes: Position "0"... -
Page 15: Zp 3 Variants Overview
PFT Conveying Pump ZP 3 XL MIX Part 2 Overview – Operation - Spare Parts Lists ZP 3 Variants Overview 4 ZP 3 Variants Overview Fehler! Formatvorlage nicht definiert. -
Page 16: Transport, Packaging And Storage
PFT Conveying Pump ZP 3 XL MIX Part 2 Overview – Operation - Spare Parts Lists Transport, Packaging and Storage 5 Transport, Packaging and Storage 5.1 Safety Hint for Transportation Improper Transportation CAUTION! Damages Through Improper Transportation! In case of improper transportation considerable property damage can occur. -
Page 17: Transportation Inspection
PFT Conveying Pump ZP 3 XL MIX Part 2 Overview – Operation - Spare Parts Lists Transport, Packaging and Storage 5.2 Transportation Inspection Upon receiving delivery, check it immediately for completeness and transportation damages. In case of externally visible transportation damages, proceed as... -
Page 18: Packaging
PFT Conveying Pump ZP 3 XL MIX Part 2 Overview – Operation - Spare Parts Lists Transport, Packaging and Storage 5.4 Packaging About Packaging Individual pieces are packaged appropriately based on the transportation conditions expected. Exclusively environmentally friendly materials are used for packaging. -
Page 19: Safety
PFT Conveying Pump ZP 3 XL MIX Part 2 Overview – Operation - Spare Parts Lists Safety 6 Safety 6.1 Safety Fundamentals Personal Protective Equipment Wear the following protective gear when performing any operation work: Safety clothing Protective goggles Safety gloves... -
Page 20: Preparation
PFT Conveying Pump ZP 3 XL MIX Part 2 Overview – Operation - Spare Parts Lists Preparation 7 Preparation 7.1 Erecting the Machine Prior to machine operation, carry out the following preparatory steps of work: Danger! Rotating Pump Shaft! You risk injuring yourself if you touch inside the material container. -
Page 21: Connecting The Drum Mixer
PFT Conveying Pump ZP 3 XL MIX Part 2 Overview – Operation - Spare Parts Lists Preparation Connect the extension cable 5x16A (1.5 meters long) from the drum mixer to the attached socket outlet (1). Pull off the dummy plug (2) and stick it into the control plug from the pressure switch (3). -
Page 22: Material Hose Connection
PFT Conveying Pump ZP 3 XL MIX Part 2 Overview – Operation - Spare Parts Lists Putting the Drum Mixer into Operation 7.5 Material Hose Connection Pour approx. two litres of lime slurry into the first material tube (1). Connect all required material hoses together and moisten them internally with the lime slurry. -
Page 23: Hints For Mortar Mixing
PFT Conveying Pump ZP 3 XL MIX Part 2 Overview – Operation - Spare Parts Lists Putting the Drum Mixer into Operation ATTENTION! Never touch inside the running machine. Keep the supply and exhaust air openings of the motor housing free during operation! Remove deposits and never cover openings in any case. -
Page 24: Turning On The Drum Mixer
PFT Conveying Pump ZP 3 XL MIX Part 2 Overview – Operation - Spare Parts Lists Putting the Drum Mixer into Operation After the last shovel mix, let at least 30 seconds to pass until the filling is uniformly mixed through. -
Page 25: Putting The Pump Into Operation
PFT Conveying Pump ZP 3 XL MIX Part 2 Overview – Operation - Spare Parts Lists Putting the Pump into Operation In the first mixing process, turn the multiple-contact switch in position "Hand" and hold the switch for so long until the material falls on the vibrator sieve. -
Page 26: Spattering The Material
PFT Conveying Pump ZP 3 XL MIX Part 2 Overview – Operation - Spare Parts Lists Putting the Pump into Operation 9.3 Spattering the Material DANGER! Risk of Injury by Exiting Mortar! Exiting mortar can lead to injuries to the eyes and face. -
Page 27: Spray Devices And Nozzles
PFT Conveying Pump ZP 3 XL MIX Part 2 Overview – Operation - Spare Parts Lists Putting the Pump into Operation HINT! Tunnel formation: Owing to the physical property of the material, it tends to stick partly on the sidewall of the container, which can lead to tunnel formation. -
Page 28: Decommissioning In Emergency
PFT Conveying Pump ZP 3 XL MIX Part 2 Overview – Operation - Spare Parts Lists Putting the Pump into Operation 9.9 Decommissioning in Emergency In dangerous situations, machine motions must be stopped very quickly and the power supply cut out. -
Page 29: Troubleshooting Tasks
PFT Conveying Pump ZP 3 XL MIX Part 2 Overview – Operation - Spare Parts Lists Troubleshooting Tasks 10 Troubleshooting Tasks 10.1 Procedure in case of Trouble It applies basically that: In the case of faults that pose direct danger for persons or property, perform the emergency-stop function immediately. -
Page 30: Safety
PFT Conveying Pump ZP 3 XL MIX Part 2 Overview – Operation - Spare Parts Lists Troubleshooting Tasks 10.4 Safety Personnel The work described here for eliminating a fault can be done by the operator provided it is not indicated otherwise. -
Page 31: Signs For Hose Blockage
PFT Conveying Pump ZP 3 XL MIX Part 2 Overview – Operation - Spare Parts Lists Troubleshooting Tasks Fault Possible cause Fault elimination Elimination by Rotor worn out or defective Replace the rotor Service fitter Stator worn out or tensioning clip... -
Page 32: Turning Off
PFT Conveying Pump ZP 3 XL MIX Part 2 Overview – Operation - Spare Parts Lists Troubleshooting Tasks 10.8 Turning Off DANGER! Danger due to Exiting Material! According to accident prevention regulation of the employer’s insurance association, persons allocated the... -
Page 33: Earlier Damage To Material Hose
PFT Conveying Pump ZP 3 XL MIX Part 2 Overview – Operation - Spare Parts Lists Cleaning 10.11 Earlier Damage to Material Hose HINT! Should the pressure in the material hose exceed 60 bar briefly, exchanging the mortar hose is recommended because externally invisible initial damage could occur to the tube. -
Page 34: Decoupling Material Hoses
PFT Conveying Pump ZP 3 XL MIX Part 2 Overview – Operation - Spare Parts Lists Cleaning HINT! Clean the mixer externally with water and brush. Scrape solidified mortar crusts. Mortar crusts should not form in the drum’s interior and on the drive gear teeth. -
Page 35: Cleaning Material Hose
PFT Conveying Pump ZP 3 XL MIX Part 2 Overview – Operation - Spare Parts Lists Measures Taken if Power Fails 11.3 Cleaning Material Hose The mortar hose must be cleaned immediately. Connect the hoses to the external water pump or tap. -
Page 36: Maintenance
PFT Conveying Pump ZP 3 XL MIX Part 2 Overview – Operation - Spare Parts Lists Maintenance 13 Maintenance 13.1 Maintenance ZP 3 XL and Drum Mixer Fundamental WARNING! Injury Hazard by Improper Maintenance! Improper operation can lead to serious personal injury or property damages. -
Page 37: Changing The Suction Filter Upstream Of Air-Compressor
PFT Conveying Pump ZP 3 XL MIX Part 2 Overview – Operation - Spare Parts Lists Maintenance 13.2 Changing the Suction Filter Upstream of Air-compressor In order to avoid damages or the pasting of the valves with dirt, the filter inserts must be changed on time whilst the machine is turned Off. -
Page 38: Retighten The Pump Unit
PFT Conveying Pump ZP 3 XL MIX Part 2 Overview – Operation - Spare Parts Lists Maintenance 13.6 Retighten the Pump Unit The ZP 3 XL MIX is equipped with a stator that can be retightened. With diminishing feed pressure, the stator can be tightened. -
Page 39: Measures Taken After Maintenance
PFT Conveying Pump ZP 3 XL MIX Part 2 Overview – Operation - Spare Parts Lists Maintenance 13.8 Measures Taken after Maintenance After ending the maintenance work and before switching on the machine for the first time, perform the following steps: Check all initially unscrewed fasteners for tight seat. -
Page 40: Dismounting
PFT Conveying Pump ZP 3 XL MIX Part 2 Overview – Operation - Spare Parts Lists Dismounting 14 Dismounting At the end of service life, the equipment must be dismounted and disposed of in an environmentally compatible manner. 14.1 Safety... -
Page 41: Dismounting
PFT Conveying Pump ZP 3 XL MIX Part 2 Overview – Operation - Spare Parts Lists Dismounting 14.2 Dismounting For elimination purposes, clean the equipment and dismantle it in compliance with applicable occupational safety and environmental protection regulations. Prior to beginning the dismounting task: Deactivate the equipment and secure it against reactivation. -
Page 42: Spare Parts Drawing, Spare Parts List
PFT Conveying Pump ZP 3 XL MIX Part 2 Overview – Operation - Spare Parts Lists Spare Parts Drawing, Spare Parts List 15 Spare Parts Drawing, Spare Parts List 15.1 Overview of Subassemblies Fehler! Formatvorlage nicht definiert. - Page 43 PFT Conveying Pump ZP 3 XL MIX Part 2 Overview – Operation - Spare Parts Lists Spare Parts Drawing, Spare Parts List Pcs. Article No. Article Designation 00 00 79 15 Compressor 00 09 86 01 Switch cabinet 00 10 18 53...
-
Page 44: Vibrator Sieve With External Vibrator
PFT Conveying Pump ZP 3 XL MIX Part 2 Overview – Operation - Spare Parts Lists Spare Parts Drawing, Spare Parts List 15.2 Vibrator Sieve with External Vibrator Fehler! Formatvorlage nicht definiert. - Page 45 PFT Conveying Pump ZP 3 XL MIX Part 2 Overview – Operation - Spare Parts Lists Spare Parts Drawing, Spare Parts List Pcs. Article No. Article Designation 00 12 86 06 External vibrator 00 14 81 47 Vibrating sieve 00 14 81 49...
-
Page 46: Drum Mixer
PFT Conveying Pump ZP 3 XL MIX Part 2 Overview – Operation - Spare Parts Lists Spare Parts Drawing, Spare Parts List 15.3 Drum Mixer 15.4 Telescopic tube support D48, 600/300lg Fehler! Formatvorlage nicht definiert. - Page 47 PFT Conveying Pump ZP 3 XL MIX Part 2 Overview – Operation - Spare Parts Lists Spare Parts Drawing, Spare Parts List Drum Mixer Pcs. Article No. Article Designation 00 14 70 79 Fixture for drum mixer 00 14 83 86...
-
Page 48: Gear Motor With Pump Unit
PFT Conveying Pump ZP 3 XL MIX Part 2 Overview – Operation - Spare Parts Lists Spare Parts Drawing, Spare Parts List 15.5 Gear Motor with Pump Unit Fehler! Formatvorlage nicht definiert. - Page 49 PFT Conveying Pump ZP 3 XL MIX Part 2 Overview – Operation - Spare Parts Lists Spare Parts Drawing, Spare Parts List Pcs. Article No. Article Designation 00 06 16 90 Driving dog for pump shaft 00 09 87 18...
-
Page 50: Pump Unit 2 L6
PFT Conveying Pump ZP 3 XL MIX Part 2 Overview – Operation - Spare Parts Lists Spare Parts Drawing, Spare Parts List 15.6 Pump Unit 2 L6 Fehler! Formatvorlage nicht definiert. - Page 51 PFT Conveying Pump ZP 3 XL MIX Part 2 Overview – Operation - Spare Parts Lists Spare Parts Drawing, Spare Parts List Pcs. Article No. Article Designation 00 00 20 64 Joint disc 00 02 32 26 Screw 00 02 32 49...
-
Page 52: Switch Cabinet - Article Number 00 09 86 01
PFT Conveying Pump ZP 3 XL MIX Part 2 Overview – Operation - Spare Parts Lists Spare Parts Drawing, Spare Parts List 15.7 Switch Cabinet - Article Number 00 09 86 01 Fehler! Formatvorlage nicht definiert. - Page 53 PFT Conveying Pump ZP 3 XL MIX Part 2 Overview – Operation - Spare Parts Lists Spare Parts Drawing, Spare Parts List Pcs. Article No. Article Designation 00 00 17 58 Impulse pause relay 00 01 94 16 CEE attachment socket outlet...
-
Page 54: Air Compressor
PFT Conveying Pump ZP 3 XL MIX Part 2 Overview – Operation - Spare Parts Lists Spare Parts Drawing, Spare Parts List 15.8 Air Compressor Pcs. Article No. Article Designation 00 00 79 15 Compressor 20 13 41 00 Handle... -
Page 55: Pressure Control Zp 3 Xl + Xlv
PFT Conveying Pump ZP 3 XL MIX Part 2 Overview – Operation - Spare Parts Lists Spare Parts Drawing, Spare Parts List 15.9 Pressure Control ZP 3 XL + XLV Pcs. Article No. Article Designation 20 44 76 00 Pressure switch type FF4-4 0.22-4bar... -
Page 56: Circuit Diagram
PFT Conveying Pump ZP 3 XL MIX Part 2 Overview – Operation - Spare Parts Lists Circuit Diagram 16 Circuit Diagram Fehler! Formatvorlage nicht definiert. - Page 57 PFT Conveying Pump ZP 3 XL MIX Part 2 Overview – Operation - Spare Parts Lists Circuit Diagram Fehler! Formatvorlage nicht definiert.
- Page 58 PFT Conveying Pump ZP 3 XL MIX Part 2 Overview – Operation - Spare Parts Lists Circuit Diagram Fehler! Formatvorlage nicht definiert.
- Page 59 PFT Conveying Pump ZP 3 XL MIX Part 2 Overview – Operation - Spare Parts Lists Circuit Diagram Fehler! Formatvorlage nicht definiert.
- Page 60 PFT Conveying Pump ZP 3 XL MIX Part 2 Overview – Operation - Spare Parts Lists Circuit Diagram WE CATER FOR THE FLOW OF THINGS Knauf PFT GmbH & Co. KG Postfach 60 97343 Iphofen Einersheimer Strasse 53 97346 Iphofen...
Need help?
Do you have a question about the ZP 3 XL MIX and is the answer not in the manual?
Questions and answers