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PFT HM 2002 Operating Manual

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2017-03-14
Operating manual
PFT continuous mixer HM 2002
Overview - Operation - Spare parts lists
Article number of the operating manual: 20 09 98 59
HM 2002 article number 20 54 60 03
HM 2002 with rubber mixing tube article number 00 02 04 73
HM 2002 rubber mixing tube 2.2 KW 120 V 60 Hz 1 Phase article number 00 59 33 59
Read the operating manual prior to starting any work!

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Summary of Contents for PFT HM 2002

  • Page 1 HM 2002 with rubber mixing tube article number 00 02 04 73 HM 2002 rubber mixing tube 2.2 KW 120 V 60 Hz 1 Phase article number 00 59 33 59 Read the operating manual prior to starting any work!
  • Page 2 © Knauf PFT GmbH & Co. KG P.O. Box no. 60 97343 Iphofen Einersheimer Straße 53 97346 Iphofen Germany Tel.: +49 9323 31-760 Fax: +49 93 23 31-770 Technical hotline +49 9323 31-1818 info@pft-iphofen.de www.pft.eu 2017-03-14...

  • Page 3: Table Of Contents

    PFT continuous mixer HM 2002 Overview - Operation - Spare parts lists Table of Contents EC Declaration of Conformity ..... 5 13 Brief description ......... 16 13.1 CONTINUOUS MIXER PFT HM 2002 . 16 Examination ..........6 2.1 Examination by machine operator ... 6 14 Material: ............
  • Page 4 PFT continuous mixer HM 2002 Overview - Operation - Spare parts lists Table of Contents 25.3 Check consistency of material ..... 26 35.9 Cleaning the dosing shaft ....35 35.10 Setting the mixing shaft ..... 35 26 Monitoring the machine......26 36 Measures in case of risk of frost ....

  • Page 5: Ec Declaration Of Conformity

    PFT continuous mixer HM 2002 Overview - Operation - Spare parts lists EC Declaration of Conformity 1 EC Declaration of Conformity Company: Knauf PFT GmbH & Co. KG Einersheimer Straße 53 97346 Iphofen Germany declares under our sole responsibility that the product:...

  • Page 6: Examination

    PFT continuous mixer HM 2002 Overview - Operation - Spare parts lists Examination 2 Examination 2.1 Examination by machine operator Prior to each shift, the machine operator has to examine the effectiveness of the control and safety devices as well as the proper fitting of the protection devices.

  • Page 7: Keep The Manual For Future Reference

    PFT continuous mixer HM 2002 Overview - Operation - Spare parts lists Technical data 3.2 Keep the manual for future reference The operating manual has to be available during the whole service life of the product. 3.3 Division The operating manual is divided into 2 books:...

  • Page 8: Connection Value Of Water

    PFT continuous mixer HM 2002 Overview - Operation - Spare parts lists Technical data 4.2 Connection value of water Detail Value Unit Operating pressure, min. 2.5 bar Connection (1) 1/2 inch Fig. 1: Water connection 4.3 Power connection values 230 V 50 Hz...

  • Page 9: Power Connection Values 120 V 60 Hz

    PFT continuous mixer HM 2002 Overview - Operation - Spare parts lists Sound power level 4.5 Power connection values 120 V 60 Hz Electrics 120 V 60 Hz Detail Value Unit Voltage, 1 Ph. 60 Hz 120 V Power consumption, max.

  • Page 10: Dimension Sheet Hm 2002

    PFT continuous mixer HM 2002 Overview - Operation - Spare parts lists Dimension sheet HM 2002 7 Dimension sheet HM 2002 1870 Fig. 2: Dimension sheet 8 Name plate The type plate is located on the front side of the material container...

  • Page 11: Structure Of Hm 2002

    PFT continuous mixer HM 2002 Overview - Operation - Spare parts lists Structure of HM 2002 10 Structure of HM 2002 10.1 Overview of HM 2002 Fig.5: Overview of HM 2002 1. Rubber mixing tube 7. Mixing motor 2. Water to mixing tube 8.

  • Page 12: Water Fitting

    8. Water inlet from water supply or water pump. Fig. 6: Water fitting 10.3 Retrofit kit for water flow meter 100 - 1,000 l/h for HM 2002 1. Water connection to mixing tube. 2. Needle valve to adjust the water quantity.

  • Page 13: Rubber Mixing Tube Art.no. 00012594

    PFT continuous mixer HM 2002 Overview - Operation - Spare parts lists Connections 10.4 Rubber mixing tube art.no. 00012594 1. Square external bearing. 2. Removable star plate for mortar outlet flange. 3. Quick closure. 4. Water inlet at mixing tube.

  • Page 14: Power Connection 230 V 60 Hz

    PFT continuous mixer HM 2002 Overview - Operation - Spare parts lists Connections 11.2 Power connection 230 V 60 Hz 1. Alternating current connection (1) 230 V 60 Hz. Fig. 12: Power connection 230 V 11.3 Power connection 120 V 60 Hz 1.

  • Page 15: Accessories

    PFT continuous mixer HM 2002 Overview - Operation - Spare parts lists Accessories 12 Accessories Recommended accessory / equipment, PFT machines and device catalogue or under www.pft.eu. 2017-03-14...

  • Page 16: Brief Description

    PFT continuous mixer HM 2002 Overview - Operation - Spare parts lists Brief description 13 Brief description 13.1 CONTINUOUS MIXER PFT HM 2002 CONTINUOUS MIXER PFT HM 2002 The compact bagged goods mixer PFT HM 2002 for alternating current with high performance.

  • Page 17: Advantages At A Glance

    PFT continuous mixer HM 2002 Overview - Operation - Spare parts lists Safety rules 14.2 Advantages at a glance robust construction easy operation minimum maintenance and cleaning expense smooth trouble-free operation low filling height comfortable transportation maintenance-free square external bearing...

  • Page 18: Transport, Packing And Storage

    PFT continuous mixer HM 2002 Overview - Operation - Spare parts lists Transport, packing and storage 16 Transport, packing and storage 16.1 Safety instructions for transport Improper transport ATTENTION! Damage from improper transport! Improper transport may cause substantial property damage.

  • Page 19: Transport Inspection

    PFT continuous mixer HM 2002 Overview - Operation - Spare parts lists Transport, packing and storage 16.2 Transport inspection On receipt check the delivery immediately for completeness and transport damage. In case of externally visible transport damage, proceed as follows: Do not accept the delivery or under reserve only.

  • Page 20: Packaging

    PFT continuous mixer HM 2002 Overview - Operation - Spare parts lists Packaging 17 Packaging For packaging The individual packages have to be packed in accordance with the transport conditions to be expected. Only environmentally-friendly materials were used for the packaging.

  • Page 21: Preparing The Machine

    PFT continuous mixer HM 2002 Overview - Operation - Spare parts lists Preparing the machine Basic information WARNING! Danger of injury due to incorrect operation! Improper operation may lead to serious damage to persons or property. Therefore: Carry out all operating steps according to the instructions in this user manual.

  • Page 22: Connecting The Power Supply

    PFT continuous mixer HM 2002 Overview - Operation - Spare parts lists Connecting the power supply 20 Connecting the power supply 20.1 Power connection 230 V 50 Hz 1. Connect the machine (1) only to a 230 V AC network.

  • Page 23: Connecting The Water Supply

    PFT continuous mixer HM 2002 Overview - Operation - Spare parts lists Connecting the water supply 21 Connecting the water supply 21.1 Clean the strainer screen 1. Check whether the strainer screen in the water inlet (1) is clean. 2. If necessary, remove the strainer screen from the water inlet and clean it.

  • Page 24: Water From Water Tank

    PFT continuous mixer HM 2002 Overview - Operation - Spare parts lists Setting water factor 21.3 Water from water tank Booster pump AV 3000, 230 V, 1 Ph, 50 Hz, 0.6 kW complete article number 00493686 The connected booster pump ensures the required water pressure of at least 2.5 bar.

  • Page 25: Connect The Water Hose To The Mixing Tube

    PFT continuous mixer HM 2002 Overview - Operation - Spare parts lists Hazardous dusts 22.2 Connect the water hose to the mixing tube 1. Connect the water hose to the mixing tube. Fig. 25: Connecting the water hose 23 Hazardous dusts...

  • Page 26: Putting The Machine Into Operation

    PFT continuous mixer HM 2002 Overview - Operation - Spare parts lists Putting the machine into operation 25 Putting the machine into operation 25.1 Switching on the machine at 230 V 1. Switch on the machine using the green switch.

  • Page 27: Apply Mortar

    PFT continuous mixer HM 2002 Overview - Operation - Spare parts lists Apply mortar 27 Apply mortar DANGER! Risk of injury from discharged mortar! Discharged mortar may lead to injuries to eyes and face. – Always wear protective goggles. – Always position yourself in such a way that you are not hit by the mortar being discharged.

  • Page 28: Stopping In Case Of An Emergency

    PFT continuous mixer HM 2002 Overview - Operation - Spare parts lists Stopping in case of an emergency 30 Stopping in case of an emergency 30.1 Emergency-stop switch Stopping in case of an emergency In dangerous situation machine movements have to be stopped as quickly as possible, and the power supply has to be disconnected.

  • Page 29: Work On Troubleshooting

    PFT continuous mixer HM 2002 Overview - Operation - Spare parts lists Work on troubleshooting 32 Work on troubleshooting 32.1 Reaction in the event of faults The following strictly applies: 1. In the event of faults presenting immediate danger to persons or property, activate the emergency OFF function immediately.

  • Page 30: Table Of Faults

    PFT continuous mixer HM 2002 Overview - Operation - Spare parts lists Work on troubleshooting Personnel The work for rectification of faults described here can be carried out by the operator, unless marked otherwise. Some works must be carried out only by specially trained skilled personnel or exclusively by the manufacturer.

  • Page 31: Measures To Be Taken In Case Of Water Outage

    PFT continuous mixer HM 2002 Overview - Operation - Spare parts lists Measures to be taken in case of water outage Bad mixture in mixing tube Add more water Operator Mortar flow ceases Material is clumped and narrows Remove the material and clean the...

  • Page 32: End Of Work / Clean Machine

    PFT continuous mixer HM 2002 Overview - Operation - Spare parts lists End of work / clean machine 35 End of work / clean machine 35.1 Empty mixing tube NOTE! In case of a continuous daytime operation, the machine is cleaned only at the end of work.

  • Page 33: Secure Against Restarting

    PFT continuous mixer HM 2002 Overview - Operation - Spare parts lists End of work / clean machine 35.4 Secure against restarting DANGER! Danger to life from unauthorised restarting! When working with the machine there is the risk that energy...

  • Page 34: Cleaning The Mixing Tube

    PFT continuous mixer HM 2002 Overview - Operation - Spare parts lists End of work / clean machine 2. Turn the star plate to the left. Pull it forward from the mixing tube with the mixing shaft and clean. Fig. 39: Remove the mixing shaft 3.

  • Page 35: Cleaning The Dosing Shaft

    PFT continuous mixer HM 2002 Overview - Operation - Spare parts lists Measures in case of risk of frost 35.9 Cleaning the dosing shaft 1. Loosen the nuts of the screw (1). 2. Remove the dosing shaft (2) and clean it.

  • Page 36: Measures In Case Of Risk Of Frost

    PFT continuous mixer HM 2002 Overview - Operation - Spare parts lists Maintenance 36.1 Measures in case of risk of frost 1. Disconnect the water hose (1) from the water inlet. 2. Open the ball valves (2) and water extraction valve (3).

  • Page 37: Remove Connection Cable

    PFT continuous mixer HM 2002 Overview - Operation - Spare parts lists Maintenance 37.2 Remove connection cable 1. Disconnect power supply DANGER! Danger of death from electric current! There is danger to life if you come in contact with live parts. Activated electrical components can carry out uncontrolled movements and cause serious injuries.

  • Page 38: Maintenance Plan

    PFT continuous mixer HM 2002 Overview - Operation - Spare parts lists Maintenance work 37.3 Maintenance plan The following paragraphs describe the maintenance works that are require for an ideal and trouble-free operation. In the event that increased wear is detected during regular checks, the required maintenance intervals have to be shortened according to the actual signs of wear.

  • Page 39: Lubrication

    PFT continuous mixer HM 2002 Overview - Operation - Spare parts lists Maintenance work 38.2 Lubrication Lubricate the bearings for the dosing shaft at the lubricating nipple (1) once in six months. Implementation by operator. Fig. 50: Lubrication 38.3 Changing the V-belt 1.

  • Page 40: Actions After Completed Maintenance

    PFT continuous mixer HM 2002 Overview - Operation - Spare parts lists Disassembly 38.4 Actions after completed maintenance 1. After finishing the maintenance works and prior to switching on the machine, the following steps have to be carried out: 2. Check all previously loosened screw connections for secure fit.

  • Page 41: Disassembly

    PFT continuous mixer HM 2002 Overview - Operation - Spare parts lists Disposal Electrical system DANGER! Danger of death from electric current! There is danger to life if you come in contact with live parts. Activated electrical components can carry out uncontrolled movements and cause serious injuries.

  • Page 42: Et Drawing / Et List Of Hm 2002

    PFT continuous mixer HM 2002 Overview - Operation - Spare parts lists ET drawing / ET list of HM 2002 41 ET drawing / ET list of HM 2002 41.1 Material container with frame 2017-03-14...
  • Page 43 PFT continuous mixer HM 2002 Overview - Operation - Spare parts lists ET drawing / ET list of HM 2002 ITEM Article no. Article description 20 54 63 10 Material container HM 2002 with frame RAL 2004 20 20 89 00...

  • Page 44: Gear Motor

    PFT continuous mixer HM 2002 Overview - Operation - Spare parts lists ET drawing / ET list of HM 2002 41.2 Gear motor 2017-03-14...
  • Page 45 PFT continuous mixer HM 2002 Overview - Operation - Spare parts lists ET drawing / ET list of HM 2002 ITEM Article no. Article description On/Off switch of HM 22/2002, 230 V 50 Hz complete with connection cable 00 00 21 28...

  • Page 46: Mixing Tube Hm Complete, Art.no. 00002116

    PFT continuous mixer HM 2002 Overview - Operation - Spare parts lists ET drawing / ET list of HM 2002 41.3 Mixing tube HM complete, art.no. 00002116 2017-03-14...
  • Page 47 PFT continuous mixer HM 2002 Overview - Operation - Spare parts lists ET drawing / ET list of HM 2002 ITEM Article no. Article description 00 00 21 16 Mixing tube HM 22/24 complete 00 00 21 17 Mixing tube HM 22/24 20 20 09 00 Geka coupling 1/2”...

  • Page 48: Mixing Tube Hm Rubber, Art.no. 00012594

    PFT continuous mixer HM 2002 Overview - Operation - Spare parts lists ET drawing / ET list of HM 2002 41.4 Mixing tube HM rubber, art.no. 00012594 2017-03-14...
  • Page 49 PFT continuous mixer HM 2002 Overview - Operation - Spare parts lists ET drawing / ET list of HM 2002 ITEM Article no. Article description 00 01 25 94 Mixing tube HM 2 with rubber mixing section and rigid mortar outlet flange...

  • Page 50: Cable Set 120 V 60 Hz Art.no. 00593375

    PFT continuous mixer HM 2002 Overview - Operation - Spare parts lists ET drawing / ET list of HM 2002 41.5 Cable set 120 V 60 Hz art.no. 00593375 2017-03-14...
  • Page 51 PFT continuous mixer HM 2002 Overview - Operation - Spare parts lists ET drawing / ET list of HM 2002 ITEM Article no. Article description On request CEE connection plug 3 x 16 A, yellow On request Motor protection switch...

  • Page 52: Water Fitting Hm 2002

    PFT continuous mixer HM 2002 Overview - Operation - Spare parts lists ET drawing / ET list of HM 2002 41.6 Water fitting HM 2002 2017-03-14...
  • Page 53 PFT continuous mixer HM 2002 Overview - Operation - Spare parts lists ET drawing / ET list of HM 2002 ITEM Article no. Article description 00 00 27 75 Water fitting HM 2002 50 Hz 00 59 34 64 Water fitting HM 2002 60 Hz 00 00 15 58 Pressure reducer D06F 1/2"...

  • Page 54: Retrofit Kit For Water Flow Meter 100 - 1,000 L/H For Hm 2002

    PFT continuous mixer HM 2002 Overview - Operation - Spare parts lists ET drawing / ET list of HM 2002 41.7 Retrofit kit for water flow meter 100 - 1,000 l/h for HM 2002 2017-03-14...
  • Page 55 PFT continuous mixer HM 2002 Overview - Operation - Spare parts lists ET drawing / ET list of HM 2002 ITEM Article no. Article description 20213502 Water hose/air hose 1/2" x 960 mm 00059196 Hose clip 19-21 20157700 Needle valve 1/2” type 6701...

  • Page 56: Index

    PFT continuous mixer HM 2002 Overview - Operation - Spare parts lists Index 42 Index EC Declaration of Conformity ......5 Accessories ............15 Emergency-stop switch ........28 Action in case of power cut ........ 28 Empty mixing tube ..........32 Actions after completed maintenance ....
  • Page 57 PFT continuous mixer HM 2002 Overview - Operation - Spare parts lists Index Mixing tube HM rubber, art.no. 00012594 ..48 Retrofit kit for water flow meter 100 - 1,000 l/h for HM 2002 ........... 12, 54 Monitoring the machine ........26 Risk of frost ............35...
  • Page 58 PFT continuous mixer HM 2002 Overview - Operation - Spare parts lists 2017-03-14...
  • Page 59 PFT continuous mixer HM 2002 Overview - Operation - Spare parts lists 2017-03-14...
  • Page 60 PFT continuous mixer HM 2002 Overview - Operation - Spare parts lists THE FLOW OF PRODUCTIVITY Knauf PFT GmbH & Co. KG P.O. Box no. 60 97343 Iphofen Einersheimer Straße 53 97346 Iphofen Germany Phone +49 9323 31-760 Fax +49 9323 31-770 Technical hotline +49 9323 31-1818 info@pft-iphofen.de...

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