Siemens SINUMERIK 808D Installation Manual
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Siemens SINUMERIK 808D Installation Manual

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Electrical Installation Manual
SINUMERIK
SINUMERIK 808D
Electrical Installation Manual
Operating Instructions
Valid for:
SINUMERIK 808D Turning (software version: V4.4.2)
SINUMERIK 808D Milling (software version: V4.4.2)
Target group:
Electrical engineers and electrical assembly workers
12/2014
6FC5397-2EP10-0BA0
___________________
Preface
___________________
Safety instructions
___________________
System overview
___________________
Connecting
___________________
Technical specifications
___________________
Appendix
1
2
3
4
A

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Summary of Contents for Siemens SINUMERIK 808D

  • Page 1 System overview ___________________ Connecting SINUMERIK 808D Electrical Installation Manual ___________________ Technical specifications ___________________ Appendix Operating Instructions Valid for: SINUMERIK 808D Turning (software version: V4.4.2) SINUMERIK 808D Milling (software version: V4.4.2) Target group: Electrical engineers and electrical assembly workers 12/2014 6FC5397-2EP10-0BA0...
  • Page 2 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.

  • Page 3: Preface

    Preface SINUMERIK 808D documentation The SINUMERIK 808D documentation consists of the following components: ● Operating Instructions – Mechanical Installation Manual – Electrical Installation Manual – PLC Subroutines Manual – Function Manual – Parameter Manual ● Diagnostics Manual ● Commissioning Manual ●...
  • Page 4 The EC Declaration of Conformity for the EMC Directive can be found on the Internet at http://support.automation.siemens.com. Here, enter the number 15257461 as the search term or contact your local Siemens office. Licensing provisions The SINUMERIK 808D software is protected by national and international copyright laws and agreements.

  • Page 5: Table Of Contents

    Safety instructions ........................... 7 System overview ........................... 11 Connecting ............................15 Interface overview ........................15 Connection Overview for SINUMERIK 808D ................17 Connecting the interfaces on the PPU..................19 3.3.1 Digital input interfaces - X100, X101, X102 ................19 3.3.2 Digital output interfaces - X200, X201 ..................
  • Page 6 Table of contents Electrical Installation Manual Operating Instructions, 12/2014, 6FC5397-2EP10-0BA0...

  • Page 7: Safety Instructions

    Otherwise, you may suffer property loss. Make sure that the PPU, the MCP and the cables received correspond with the specific package you ordered from Siemens. Transport and storage Note Transport and storage should meet specified environmental conditions.
  • Page 8 Safety instructions Mechanical installation DANGER Death or serious injury from electric shock The equipment which is not diconnected from the mains or properly protected contains hazardous voltage. Such a voltage may lead to death or serious injury. Before installing or removing the components of the control system, make sure that the system is disconnected from the mains.
  • Page 9 Note Clear the manufacturer password before the machine is delivered; otherwise, end users can start the controller with the standard data, which can initialize the SINUMERIK 808D control system. As a consequence, the machine will not run. Carrying out of repairs...
  • Page 10 Safety instructions Electrical Installation Manual Operating Instructions, 12/2014, 6FC5397-2EP10-0BA0...

  • Page 11: System Overview

    System overview System overview The SINUMERIK 808D is an economical CNC solution for milling and turning machines. The turning variant of the control system can control up to two feed axes and one spindle. If configured with a software option for the "additional axis" function, it can additionally control an axis that serves as either a rotary axis or a linear axis.
  • Page 12 System overview Legend Name Order number PPU141.1, turning 6FC5370-1AT00-0AA0 (English) 6FC5370-1AT00-0CA0 (Chinese) PPU141.1, milling 6FC5370-1AM00-0AA0 (English) 6FC5370-1AM00-0CA0 (Chinese) 6FC5303-0AF35-0AA0 (English) 6FC5303-0AF35-0CA0 (Chinese) Setpoint cable PPU141.1 to CPM60.1 6FC5548-0BA00-1AF0 (5 m) 6FC5548-0BA00-1AH0 (7 m) 6FC5548-0BA00-1BA0 (10 m) SINAMICS V60 Controlled Power Module 6SL3210-5CC14-0UA0 (4 A) (CPM60.1) 6SL3210-5CC16-0UA0 (6 A)
  • Page 13 6FX6002-2LE00-1BA0 (10 m) Inverter or servo spindle drive From Siemens or a third-party manufacturer System structure The structure of the SINUMERIK 808D control system is shown as follows: ● CNC Unit – Panel Processing Unit (PPU) – Machine Control Panel (MCP) –...
  • Page 14 System overview Electrical Installation Manual Operating Instructions, 12/2014, 6FC5397-2EP10-0BA0...

  • Page 15: Connecting

    Connecting Interface overview Interface overview on the Panel Processing Unit (PPU) Figure 3-1 Interface layout Legend Interface Comment Rear ① X100, X101, X102 Digital inputs ② X200, X201 Digital outputs Electrical Installation Manual Operating Instructions, 12/2014, 6FC5397-2EP10-0BA0...
  • Page 16 Connecting 3.1 Interface overview Legend Interface Comment ③ FAST I/O ④ X301, X302 Distributed I/O ⑤ Handwheel inputs ⑥ Spindle encoder interface ⑦ Analog spindle interface ⑧ RS232 interface ⑨ X51, X52, X53 Pulse drive interfaces ⑩ USB interface, for connection with the MCP ⑪...

  • Page 17: Connection Overview For Sinumerik 808D

    Connecting 3.2 Connection Overview for SINUMERIK 808D Connection Overview for SINUMERIK 808D Electrical Installation Manual Operating Instructions, 12/2014, 6FC5397-2EP10-0BA0...
  • Page 18 Connecting 3.2 Connection Overview for SINUMERIK 808D Note • The 24 V signal of X200 must be connected; otherwise, the communication between the PPU and the drives does not function as it should. • For the turning variant, connection to X52 is optional and depends upon whether you use the software option "additional axis".

  • Page 19: Connecting The Interfaces On The Ppu

    Connecting 3.3 Connecting the interfaces on the PPU Connecting the interfaces on the PPU 3.3.1 Digital input interfaces - X100, X101, X102 Type Mini Combicon 10-pin Cable Max. length: 10 m Max. cross-section: One cable per connection: ≥ 0.5 mm2 Inputs Permissible level (including ripple) High level: 18 V - 30 V...
  • Page 20 Connecting 3.3 Connecting the interfaces on the PPU Table 3- 2 Pin assignment of X101 (DIN1) Interface Signal Comment N.C. Not assigned I1.0 Digital input I1.1 Digital input I1.2 Digital input I1.3 Digital input I1.4 Digital input I1.5 Digital input I1.6 Digital input I1.7...

  • Page 21: Digital Output Interfaces - X200, X201

    Connecting 3.3 Connecting the interfaces on the PPU Connecting End sleeves are necessary if you use two cables per connection. Fasten the cables to the screw terminals and plug the terminals into interfaces X100, X101 and X102 correctly. 3.3.2 Digital output interfaces - X200, X201 Type Mini Combicon 10-pin Cable...

  • Page 22: Fast Input/Output - X21

    Connecting 3.3 Connecting the interfaces on the PPU Table 3- 5 Pin assignment of X201 (DOUT1) Illustration Signal Comment +24V +24V input (20.4 - 28.8 V) Q1.0 Digital output Q1.1 Digital output Q1.2 Digital output Q1.3 Digital output Q1.4 Digital output Q1.5 Digital output Q1.6...
  • Page 23 Connecting 3.3 Connecting the interfaces on the PPU Table 3- 6 Pin assignment of X21 (FAST I/O) Illustration Signal Comment +24 V +24 V input (20.4 - 28.8 V) NCRDY_1 NCRDY contact 1 NCRDY_2 NCRDY contact 2 Digital input Digital input BERO_SPINDLE or DI3 Spindle bero or digital input Fast output...

  • Page 24: Distributed I/O - X301, X302

    Connecting 3.3 Connecting the interfaces on the PPU Connection cables End sleeves are necessary if you use two cables per connection. Fasten the cables to the screw terminals and plug the terminal into the interface X21. You can buy the shielded cables from a third-party manufacturer. 3.3.4 Distributed I/O - X301, X302 Pin assignment...
  • Page 25 Connecting 3.3 Connecting the interfaces on the PPU Table 3- 7 Pin assignment of X301 (DISTRIBUTED I/O 1) Signal Comment Signal Comment MEXT External ground I5.7 Digital input +24V +24V output Not assigned I3.0 Digital input Not assigned I3.1 Digital input Not assigned I3.2 Digital input...
  • Page 26 Connecting 3.3 Connecting the interfaces on the PPU Table 3- 8 Pin assignment of X302 (DISTRIBUTED I/O 2) Signal Comment Signal Comment MEXT External ground I8.7 Digital input +24V +24V output Not assigned I6.0 Digital input Not assigned I6.1 Digital input Not assigned I6.2 Digital input...
  • Page 27 Connecting 3.3 Connecting the interfaces on the PPU CAUTION Be sure not to connect the pin 2 of X301/302 to ground; otherwise, the CNC controller or the power supply could be damaged! Note The 24 V output of X301/302 pin 2 comes from pins 47 to 50. Note Addressing ranges X301: IB3, IB4, IB5, QB2, QB3...
  • Page 28 Connecting 3.3 Connecting the interfaces on the PPU Digital outputs The diagram below shows you how to connect the connector pins of the digital outputs at interface X301 (example). You can connect connector X302 in the same way. To supply the digital outputs, you must connect an external 24 V DC power supply (X301, X302: pins 47, 48, 49, 50).

  • Page 29: Handwheel Inputs - X10

    Connecting 3.3 Connecting the interfaces on the PPU 3.3.5 Handwheel inputs - X10 Pin assignment Type Mini Combicon 10-pin Cable Max. length: 3m Table 3- 9 Pin assignment of X10 Illustration Signal Comment TRACK A, handwheel 1 A1_N NEGATIVE TRACK A, handwheel 1 TRACK B, handwheel 1 B1_N NEGATIVE TRACK B, handwheel 1...

  • Page 30: Pulse Drive Interfaces - X51, X52, X53

    Connecting 3.3 Connecting the interfaces on the PPU 3.3.6 Pulse drive interfaces - X51, X52, X53 Pin assignment Type Sub-D, 15-pin, male Cable Type: drive cable Max. length: 10m Illustration Signal Comment PULSE+ PULSE, to drive side DIR+ DIRECTION, to drive side ENA+ ENABLE, to drive side BERO...
  • Page 31 10 A for 4 A or 6 A version of the drive; rated voltage: 250 VAC) to protect the system. As mentioned before, the SINUMERIK 808D control system can control three axes (X axis, Y axis and Z axis). To do so, you need to connect the control system via the three pulse drive interfaces (X51: X axis, X52: Y axis and X53: Z axis) separately to three SINAMICS V60 drives.
  • Page 32 Connecting 3.3 Connecting the interfaces on the PPU The connected motors are SIEMENS 1FL5 servo motors. SINUMERIK For further information about SINAMICS V60 and 1FL5 servo motors, refer to 808D Mechanical Installation, SINAMICS V60 Getting Started 1FL5 Motor Data sheet...

  • Page 33: Analog Spindle Interface - X54

    Connecting 3.3 Connecting the interfaces on the PPU 3.3.7 Analog spindle interface - X54 Interface X54 is for connecting the CNC controller to the inverter or servo spindle drive. Type 9-pin, Sub-D, female Cable Max. length: 10m Table 3- 10 Pin assignment of connector X54 (SPINDLE) Illustration Signal...
  • Page 34 Connecting 3.3 Connecting the interfaces on the PPU Figure 3-3 Connecting the inverter or the servo spindle drive (unipolar) Figure 3-4 Connecting the inverter or the servo spindle drive (bipolar) Electrical Installation Manual Operating Instructions, 12/2014, 6FC5397-2EP10-0BA0...

  • Page 35: Spindle Encoder Interface - X60

    Connecting 3.3 Connecting the interfaces on the PPU 3.3.8 Spindle encoder interface - X60 Type Sub-D, 15-pin, female Cable Type: encoder cable Max. length: 10m Table 3- 11 Pin assignment of X60 (SP ENCODER) Illustration Signal Comment Not assigned Not assigned Not assigned +5 V power supply Not assigned...

  • Page 36: Rs232 Interface - X2

    Connecting 3.3 Connecting the interfaces on the PPU 3.3.9 RS232 interface - X2 You can connect a PC/PG to the SINUMERIK 808D via an RS232 port for communication purposes. Type Sub-D, 9-pin, male Cable Type: RS232 Max. length: 10m Table 3- 12...

  • Page 37: Power Supply Interface - X1

    The cable set offered as accessories provides maximum interference immunity. 3.3.10 Power supply interface - X1 The SINUMERIK 808D uses a DC 24 V power supply. You can connect the DC 24V power supply via interface X1. Type Combicon 4-pin Cable Max.

  • Page 38: Usb Interface On The Front Cover Of The Ppu

    Connecting 3.3 Connecting the interfaces on the PPU 3.3.11 USB interface on the front cover of the PPU Type USB socket, type A Cable Type: USB1.1 cable Max. length: 3m Illustration Signal name Signal type Comment P5_USB0 5V power supply DM_USB0 USB data- DP_USB0...

  • Page 39: Battery Interface

    Connecting 3.3 Connecting the interfaces on the PPU 3.3.13 Battery interface A battery has been pre-assembled on the back cover of the PPU. The battery is not connected when delivered. You must plug the battery connector into the battery interface by yourself before switching the controller on. You can access it after removing the maintenance door: ①...

  • Page 40: Slot For The System Compactflash Card (Cf Card)

    Connecting 3.4 Connecting the USB interface on the MCP 3.3.14 Slot for the system CompactFlash Card (CF card) CompactFlash card The system CompactFlash Card (CF card) has been pre-assembled on the back cover of the PPU. ① ② Maintenance door CF card Note Do not touch or remove the system CompactFlash Card (CF card) under any conditions!

  • Page 41: Technical Specifications

    Technical specifications Design data Dimensions (W x H x D) (in mm) 420 x 200 x 104 420 x 120 x 58 Weight (in kg) 3.06 0.86 Cooling method Self-cooling Self-cooling Degree of protection Front side: IP54 Front side: IP54 Back side: IP20 Back side: IP00 Electrical data...

  • Page 42: Radio Interference

    You must consider interference radiation for the complete system. Particular attention should be paid to cabling. Contact your sales representative for assistance and support. If compliance with limit value class C2 is required, contact your local Siemens sales partner. Electrical Installation Manual...

  • Page 43: Appendix

    Appendix ESD Directive A.1.1 What does ESD mean? Definition All electronic modules are equipped with highly integrated modules or components. Based on their design, these electronic components are highly sensitive to overvoltage and thus to discharge of static electricity. These Electrostatic Sensitive Devices/Modules are commonly abbreviated ESD. The common international designation ESD stands for Electrostatic Sensitive Device.

  • Page 44: Electrostatic Discharge To Persons

    Appendix A.1 ESD Directive A.1.2 Electrostatic Discharge to Persons Charge Any person with a non-conductive connection to the electrical potential of his or her surroundings may be exposed to electrostatic charge. The following figure shows the maximum electrostatic voltage which can build up on a person coming into contact with the materials indicated.

  • Page 45: Order Numbers

    Appendix A.2 Order numbers Order numbers Product Order number Hardware PPU141.1, turning variant 6FC5370-1AT00-0AA0 (English) 6FC5370-1AT00-0CA0 (Chinese) PPU141.1, milling variant 6FC5370-1AM00-0AA0 (English) 6FC5370-1AM00-0CA0 (Chinese) 6FC5303-0AF35-0AA0 (English) 6FC5303-0AF35-0CA0 (Chinese) Accessories Setpoint cable PPU141.1 connected to CPM60.1 6FC5548-0BA00-1AF0 6FC5548-0BA00-1AH0 10 m 6FC5548-0BA00-1BA0 Setpoint cable PPU141.1 connected to inverter or 6FC5548-0BA05-1AF0 servo spindle drive...

  • Page 46: Faqs

    Appendix A.3 FAQs FAQs FAQ 1 There is no output at the digital output interfaces Answer • Check whether you have connected the 24 V DC power supply or not. • Check PLC signals FAQ 2 Black screen Answer • Check whether you have correctly connected the 24 V DC power supply or not. •...

  • Page 47: Index

    Index Connecting Connecting RS232 interface, 37 Interface battery interface, 39 X1 (power supply interface), 37 X10 (handwheel inputs), 29 X10 (NC), 40 X100, 19 X101, 20 X102, 20 X2 (RS232), 36 X200, 21 X201, 22 X21, 23 X30 (MCP), 38 X301, 25 X302, 26 X60 (SP ENCODER), 35...
  • Page 48 Index Electrical Installation Manual Operating Instructions, 12/2014, 6FC5397-2EP10-0BA0...

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