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Hinge Door + One
Inline + Return Panel
Instruction Manual
DXL1HDR + DXL1HR + DXHR
Be aware toughened glass can shatter if not handled correctly. It should not
be subjected to any sharp impact and it is essential to protect the glass by
resting it on a soft protective surface during installation such as cardboard
or carpeting. It is recommended to wear PPE at all times during installation.
PRE-INSTALLATION CHECKS
1.
Check you have the correct product. Please look at the labels on the side of the product packaging.
2.
Check all the product components are in the box and the fixing kits.
3.
Unpack your product and handle it with care.
4.
Please check the product for defects or damage, once the installation has commenced we cannot accept responsibility for any defects or damage.
5.
Please take time to read these instructions prior to installing your product.
6.
Before you commence any drilling check there are no hidden electrical cables and/or water pipes.
7.
No attempt should be made to re-work the toughened safety glass.
8.
The installation of the product should be performed by two persons.
9.
It is strongly recommended that the walls the product is going to be installed on are vertical.
10. It is strongly recommended the product is fitted on a tiled surface or similar waterproof surface.
11. It is strongly recommended the walls are tiled and grouted before the product is installed.
12. If the walls and/or the tray are not level you will not achieve maximum adjustment of the product.
13. Pictures used are for illustration purposes only, product designs may alter slightly as a result of continuing product development.
14. We do not stipulate where the European Standard Kite Mark should be positioned on the glass when being factory assembled.
15. Please note that some natural misting may occur when you remove this product from its packaging, due to the addition of the glass protection pre-
coating. If this does occur this can easily be removed with a soft, dry cloth.
Equipment Check List: Not Supplied
Description
Electric / Battery Drill
Pozi Screwdriver
Sealant Gun / Sealant
Spirit Level (Large)
7mm Masonry Drill Bit
Tape Measure
Pencil
Torque Wrench
Stanley Knife / Snips
Fixing Kit Components
Description
2.5mm Drill Bit
2.5mm Allen Key
3mm Allen Key
4mm Allen Key
9mm long Cap Head Screws
9mm long Csk Head Screws
12mm long Csk Head Screws
40mm long Cap Head Screws
Wall Plugs (Brown)
Door Setting Blocks
Branding Clip
IMPORTANT INFORMATION
Quantity
DXL1HDR
DXL1HR
DXHR
1
-
1
-
1
-
1
-
14
-
10
2
-
2
-
8
-
10
8
-
10
2
-
1
-
Component Check List: Supplied
Description
Wall Profiles + Wall Profile Top Caps
Wall Profile Covers
Return Panel Assembly / Inline Panel Assembly
Hinge Profile Assembly
Door Glass
Handle Assembly + Brace Assembly
Vertical Hinge Seal - Inline Panel Seal
Bottom Seal - Door Bottom Rail (Sloped)
90° Corner Brackets
Hinge Profile Top Cap
Panel Corner Joints (Left and Right Hand)
Bottom Rail Door Joints (Left and Right Hand)
-
Blanking Ends (Left and Right Hand)
-
Bottom Rail (Long and Short)
-
CONSUMER GUARANTEE
-
Please make sure the purchaser/end user
2
completes and returns the guarantee card
-
which is enclosed with this product. Failure
to validate the Guarantee will mean only the 1
Year Statutory Guarantee will apply.
-
-
Ref: DXL1HDR + DXL1HR + DXHR REV2 - SEPT 2019
Quantity
2 of each
4
1 of each
1
1
1 of each
1 of each
1 of each
2
1
1 of each
1 of each
1 of each
1 of each
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Related Manuals for ROMAN DXL1HDR
Summary of Contents for ROMAN DXL1HDR
- Page 1 Failure 40mm long Cap Head Screws to validate the Guarantee will mean only the 1 Wall Plugs (Brown) Year Statutory Guarantee will apply. Door Setting Blocks Branding Clip Ref: DXL1HDR + DXL1HR + DXHR REV2 - SEPT 2019...
- Page 2 Enclosure Code (Minimum) (Maximum) Enclosure Code (Minimum) (Maximum) (Front) Tray Tray (Side) Tray Tray DXL1HDR + DXL1HR10 DXHR8 DXL1HDR + DXL1HR12 1175 1190 DXHR9 DXL1HDR + DXL1HR14 1375 1390 IMPORTANT: The above are finished tiled sizes DXL1HDR + DXL1HR16 1575...
- Page 3 Step 2 - Wall Profiles ① 10mm to 12mm ⑤ ⑦ 1. Take one of the Wall Profiles and position it 10mm to 12mm in from the front of the tray. 2. Ensure the Wall Profile is completely vertical using a Spirit Level then using a pencil mark the wall through the slots.
- Page 4 Step 3 - Fitting the Return Panel Note: Two people will be required to do the following operations. ① Small Prefitted Extrusion Joint ② ↓ ③ 33mm ⑤ ⑥ ⑦ ⑦ Silicon both ends Groove 1. At the bottom of the Return Panel Assembly where the small extrusion meets the prefitted Bottom Rail Panel Joint place a small bead of silicon on the underside all the way around.
- Page 5 Step 4 - Fitting the Inline Panel Note: Panel below has square brackets (example only). Two people will be required to do the following operations. ② ⑤ ① ④ Sloped ↓ 1. Take the 90° Corner Brackets from their packaging and fully dismantle. Fix the brackets onto the end of the Return Panel glass.
- Page 6 Step 5 - Assemble the Door Note: Door shown below has square hinges and handle and is an example only. Two people will be required to do the following operations. ① 3 Gaskets on the outside Long 1 Gasket on the inside ②...
-
Page 7: Step 6 - Fitting The Door
Step 6 - Fitting the Door Note: We recommend 2 people carry out the procedures below. It would be wise at this stage for one person to be on the inside of the enclosure. ① ⑧ ① ② Silicon ⑤ ⑦... - Page 8 Step 7 - Bracing and Covers Note: Panel Bracing is optional and is left at the customers discretion. If not fitting the Bracing then fit the Wall Profile Top Caps on the top of the Panel Wall Profiles. ↓ Wall Profile Top Cap ①...
- Page 9 Step 8 - Fitting the Door Seals ① ① ③ Rebate ④ Vertical ⑤ Seal Flipper 1. At the bottom of Panel Assembly, place a bead of silicon between the Glass and the bottom Rail. Fit the Blanking End (select the correct handing) then carefully remove any excess silicon. 2.
- Page 10 Step 9 - Sealing ① ② Return Panel ③ ⑤ ④ ④ ④ Prefitted Blanking End Joint 1. Seal all the Wall Profile Covers to the tiled wall vertically both inside and outside. • IMPORTANT: Ensure that the Covers are place between the Wall Profiles and Tiled Walls. 2.
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Page 11: Spare Parts
Spare Parts If you need to replace any damaged parts please see illustration below for parts list then call Customer Relations on 01325 328033 IMPORTANT: If ordering Items 4 or 13 please state if your product is the curved or square version. Part No. -
Page 12: Troubleshooting Guide
TROUBLE SHOOTING GUIDE Problem Solution 1. Check that the inside gap between the Tray and Wall profiles has been sealed correctly. Leaking 2. Ensure the tray is sealed along the tiled walls prior to installation. 3. If the inside joint between the enclosure and the tray top is sealed, this will cause leakage - sealant must be removed.
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