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CubiScan ® Operations and Technical Manual Version 1.1 Quantronix, Inc. Cubing and Weighing Systems 380 South 200 West P.O. Box 929 Farmington, Utah 84025 U. S. A. Phone (801) 451-7000 Fax (801) 451-0502 email: info@cubiscan.com...
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Statement of Warranty. Subject and according to the Terms and Conditions set forth below, Quantronix, Inc., (hereafter referred to as “Quantronix”) warrants to the Buyer that its new product is in accordance with Quant- ronix’ published specifications (or those agreed upon with Buyer in writing) at the time of sale or lease and that such product shall be free from defects in material and workmanship for a period of one year from, as applica- ble: the date of sale or the Commencement Date under a written equipment lease or rental agreement (the “War-...
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In the event of the occurrence of a claim under this warranty, the Buyer shall have a duty to promptly notify Quantronix in writing of the nature and specifics of the claimed defect. Failure to so notify shall void this war- ranty.
Chapter 1 Product Description The CubiScan 125 is a small static cubing system that uses a combi- nation of sensing technologies to measure and weigh irregu- larly-shaped parts and components as well as boxed items. Small parts and non-cuboidal items are measured with great precision using infrared sensing technology, while larger boxed items are measured with ultrasonic sensors.
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Measurement Increment: 0.1 in (2 mm) 0.05 in (1 mm) Measurement Time: < 3 seconds < 5 seconds Object Colors: All colors Opaque Weight Capacity: 0.005 to 50 lbs (0.002 to 25 kg) Weight Increment: 0.005 lbs (0.002 kg) CubiScan 125...
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Minimum PC Specifications: Windows 7/XP/95/98/NT/2000, Pentium II processor, 20 megabytes of disk space, screen resolution setting of 800 X 600 Quantronix’ QBIT™ software can be used to interface with the CubiScan 125. Display: Integrated TFT LCD touchscreen displays L, W, H, weight, unit of measure, 2D and height profile, and diagnostic codes.
Chapter 2 Setup This chapter provides instructions for assembling and setting up the CubiScan 125. Perform the steps to set up the CubiScan 125 in the following order: • Unpack the CubiScan 125 (page 5) • Place the CubiScan 125 where you will be using it (page 8) •...
Figure 2 CubiScan 125 in Crate Examine the container and the CubiScan 125 carefully for any dam- age. If, after unpacking, you discover any damage to the CubiScan 125, contact the carrier immediately. Refer to Figure 3 and the list below it to identify the components.
If any of the components or accessories are missing or defective, contact Quantronix or your system integrator. Carefully remove the CubiScan 125 and its components from the crate, and place the CubiScan 125 on a solid, stable surface for assembly (see “Assembling the CubiScan 125” on page 9. Placement The CubiScan 125 is designed to be operated in a warehouse envi- ronment;...
CubiScan 125 when not in use. • If a computer is used, place it as close to the CubiScan 125 as possible. The operator needs to use the keyboard or mouse on the computer while cubing and weighing packages using the Cubi- Scan 125.
125 base assembly, and retain them to attach the top sensor sup- port. Remove 4 raised screws. Figure 5 Raised Screws at Top of Assembled CubiScan 125 3. Set the top sensor support in position on top of the CubiScan 125 gate support, and line up the screw holes. CubiScan 125...
Assembling the CubiScan 125 Setup 4. Insert the screws you removed in step 1 through the holes and tighten them. Figure 6 Top Sensor Support Attached CubiScan 125...
Setup Assembling the CubiScan 125 Attaching the Height Sensor Cable The height sensor cable (gray cable with an RJ-12 connector) is connected to the controller on the front of the base assembly and is routed and tied through the base and gate support. It is coiled at the top of the gate support for routing up the top sensor support.
Assembling the CubiScan 125 Setup 5. Route the height sensor cable from the top of the gate support up the side of the top sensor support as shown below. Figure 8 Routing the Height Sensor Cable 6. Place the supplied cable ties over the sensor cable and through the holes on either side and secure them to hold the sensor cable in place.
Setup Assembling the CubiScan 125 7. Place the sensor cable cover over the wire as shown below, aligning the screws on the side of the sensor cover with the slots in the top support. Slide the sensor cover into place, and tighten the screws.
Assembling the CubiScan 125 Setup 8. Connect the RJ-12 connector on the sensor cable to the connec- tor on the top of the height sensor as shown below. Figure 10 Connecting the Height Sensor Cable CubiScan 125...
Setup Assembling the CubiScan 125 Removing the Shipping Material 1. Remove the green foam shipping supports from the CubiScan 125 base. Figure 11 Foam Shipping Supports CubiScan 125...
Assembling the CubiScan 125 Setup 2. Cut the cable tie holding the measuring gate in place, and remove the bubble wrap. Figure 12 Cable Tie Holding Measuring Gate CubiScan 125...
Setup Assembling the CubiScan 125 Placing the Glass Platform Remove the glass cubing and weighing platform from the cardboard box that was in the shipping crate, and carefully place it on the plat- form frame, as shown below. Figure 13...
Figure 14 Connecting Power 2. Route the AC power cord under the CubiScan 125 base so it cannot be crushed, bent, or pulled loose. 3. Connect the other end of the AC power cord to a standard power outlet.
1. Make sure there are no packages or other objects on the Cubi- Scan 125 platform. 2. Turn on the CubiScan 125 with the power switch on the left side of the controller box (see “You can also connect the CubiScan 125 directly to a computer through a 10/100Base-T Ethernet TCP/IP port via a standard Ethernet cable.
Refer to “Cubing and Weighing Using the Touch Screen” on page 38 for information. ☞ If you are not going to connect the CubiScan 125 to a computer or network, proceed to page 32 for information on connecting power. Connecting to a Computer (Optional) To connect the CubiScan 125 to a computer, do the following.
☞ You need to load a driver on your computer before connecting it to the USB port, and you must turn on the CubiScan 125 before con- necting the USB cable for the first time. Refer to “Installing and Configuring the USB Driver” on page 24 for more information.
UnZip the folder C:\Program Files\CubiScan125USB. 3. With the CubiScan 125 turned on, connect the USB cable to your computer’s USB port and to the USB port on the CubiScan 125. In the bottom right-hand corner of the monitor, a bubble appears indicating that new hardware has been found.
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Setup Connecting to a Computer or Network The “Found New Hardware Wizard” window appears. 4. Select , and click . The following win- No, not this time [Next] dow appears. CubiScan 125...
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If you installed the driver in a dif- ferent location, you need to browse to that location. Then click [Next] The wizard searches for and begins installation of the driver. When it is finished, the following prompt appears. CubiScan 125...
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Connecting to a Computer or Network 7. Select , and wait for the installation to fin- [Continue Anyway] ish. The following window appears indicating that the configu- ration was successful. 8. Click to complete this part of the installation. [Finish] CubiScan 125...
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The previous steps installed a Windows driver for the USB port. The “Found New Hardware Wizard” window opens again to install the CubiScan 125-specific driver. 9. Repeat steps 4 through 9. Another bubble appears in the bottom right-hand corner of the monitor indicating that the new hardware is ready for use.
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Setup Connecting to a Computer or Network 13. Click the tab. Hardware CubiScan 125...
Locate the Ports COM port assigned to the CubiScan 125. This is the COM port you will use when setting up Qbit applications to communicate with the CubiScan 125. In this example, the CubiScan 125 was assigned to COM9.
2. The CubiScan 125 controller is located just behind the touch screen at the front of the base. Connect one end of the Ethernet cable to the Ethernet connector on the back of the CubiScan 125 controller, as shown below. Push the connector in until it locks.
Installing Qbit (Optional) Setup When it is turned on, the CubiScan 125 will recognize the cable connection and, if configured correctly, will respond to a connection request from the host. ☞ You can also connect the CubiScan 125 directly to a computer through a 10/100Base-T Ethernet TCP/IP port via a standard Ethernet cable.
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Has the AC power cord been connected correctly? (page 32) ❒ If you are using Qbit to operate the CubiScan 125, has the soft- ware been copied onto your computer's hard-disk drive? (Refer to the Qbit User Guide for information.) ❒...
Operation This chapter provides instructions for operating the CubiScan 125. ☞ The platform of the CubiScan 125 should be kept clean and free of objects that are not being measured. Before You Begin Follow the procedures below to turn on the CubiScan 125. The CubiScan 125 should be turned on before you start Qbit (if applica- ble).
CubiScan 125 Touch Screen You can use the CubiScan 125 touch screen (below) to configure and control the CubiScan 125 as well as display measurement results. Figure 17...
Cubing and Weighing The CubiScan 125 can be used to measure cuboidal objects as small as 2.0 inches, as well as irregularly-shaped, opaque objects as small as .1 inch (refer to “Specifications” on page 2 for specifications and size limitations on both).
Cubing and Weighing Using the Touch Screen All controls and displays for the CubiScan 125 are shown on the touch screen at the front of the base. If a computer is not connected, you can use the touch screen to cube and weigh packages. Measure- ments and weight cannot be recorded;...
☞ If you have not already done so, remove the thin protective film that covers the CubiScan 125 touch screen. Peel it back from one of the corners using your fingernail, and then pull it off. These display the measured dimensions in inches (in) or centimeters (cm) as selected.
☞ Do not lean on or touch the CubiScan 125 platform or the package while a package is being cubed and weighed. Any kind of contact with the platform during the measurement process can alter the weight or sensor reading.
Operation Cubing and Weighing Cubing/ The CubiScan 125 has a measuring gate that you move over an item Weighing to measure objects with odd shapes or irregular surfaces. The mea- suring gate can measure opaque objects as small as .1 inch (2 mm).
Cubing and Weighing Operation ☞ Do not lean on or touch the CubiScan 125 platform or the package while a package is being cubed and weighed. Any kind of contact with the platform during the measurement process can alter the weight or sensor reading.
If the indicator does not light, it means that the CubiScan 125 zero needs to be zeroed. To zero the CubiScan 125, make sure that the platform is free of all objects, then tap [Zero] CubiScan 125...
For information on calibrating the CubiScan 125 sensor and scale, refer to Chapter 5 “Calibration”. If you have a computer connected to the CubiScan 125 with Qbit installed, you can use Qbit to set up the measurement and dimen- sional weight units, select the CubiScan 125 communications port, perform calibration, and other functions.
System Configuration Configuration System Configuration The following options can be used to configure your CubiScan 125. 1. Tap at the main screen. [Menu] Figure 22 Main Screen ☞ If you have set up a password previously in the system configura- tion, you need to enter the password to unlock the menu.
Configuration System Configuration The menu buttons are displayed. Figure 23 Menu 2. Tap to display the system settings. [Setup] Figure 24 System Settings, First Screen CubiScan 125...
From this screen you can change whether or not to use the Ethernet port, the sensors, or the scale, or select a language. 5. Tap to go to the next screen. [Next] Figure 27 System Settings, Fourth Screen CubiScan 125...
If you set up a password, it must be entered each time to access the touch screen menu. The location code is used to identify the CubiScan 125 in the communications data. If you have more than one CubiScan 125, you need to set up a unique location number for each one.
9. Tap to change the “N” to “Y” and save the configuration. 10. Power off and then power back on the CubiScan 125. The changes are not recognized by the system until it is powered off and back on.
Communications Configuration Configuration Communications Configuration The following options can be used to configure communications. 1. Tap at the main screen. [Menu] Figure 30 Main Screen CubiScan 125...
Configuration Communications Configuration The menu buttons are displayed. Figure 31 Menu 2. Tap to display the communication settings. [Com] Figure 32 Communication Settings, First Screen CubiScan 125...
3. Tap if you are using a serial communications port. [Ser] Figure 33 Communication Settings, Serial From this screen you can change the baud rate, parity, data bits, and stop bits. Tap to exit the serial communications [Ser] screen. CubiScan 125...
Communications Configuration 4. Tap if you are using the Ethernet port. [Eth] Figure 34 Communications Settings, Ethernet From this screen you can view the IP, subnet, and gateway addresses in use, and you can turn DHCP on or off. CubiScan 125...
Communications Configuration Configuration 5. Tap to go to the next Ethernet screen. [Next] Figure 35 Communications Settings, Ethernet Second Screen From this screen you can change the static IP, subnet, gateway addresses, and port value. CubiScan 125...
Configuration Communications Configuration 6. Tap to go to the next screen. [Next] Figure 36 Communications Settings, Ethernet Third Screen From this screen you can view the MAC Ethernet address. 7. Tap to exit the Ethernet communications screen. [Eth] CubiScan 125...
10. Tap to change the “N” to “Y” and save the configuration. 11. Power off and then power back on the CubiScan 125. The changes are not recognized by the system until it is powered off and back on.
Calibrate the CubiScan 125 if you have problems cubing and weighing after assembly and setup. • Calibrate the CubiScan 125 if it is subjected to any type of mechanical shock or collision with a heavy object. • Calibrate the CubiScan 125 as part of a regular maintenance schedule.
Calibration • Official 50 pound test weight • 12" x 5" x 3.6" calibration cube, supplied with the CubiScan 125 (remove the wrapping from the calibration cube before use) ☞ The calibration cube should be kept clean and undamaged—you will need it each time you calibrate the CubiScan 125.
Calibration Calibrating the Touch Screen 1. Tap at the main screen. [Menu] Figure 38 Main Screen The menu buttons are displayed. Figure 39 Menu CubiScan 125...
Calibrating the Touch Screen Calibration 2. Tap . The calibration menu is displayed. [Cal] Figure 40 Calibration Menu 3. Tap . The touch screen calibration screen is displayed. [TS] Figure 41 Calibration CubiScan 125...
Calibrating the Sensors You will need the 12" x 5" x 3.6" calibration cube, supplied with the CubiScan 125, to calibrate the sensors. Remove the wrapping from the calibration cube before using it. To calibrate the sensors using the touch screen, proceed as follows.
Calibrating the Sensors Calibration The menu buttons are displayed. Figure 43 Touch Screen Menu 2. Tap . The calibration menu is displayed. [Cal] Figure 44 Calibration Menu CubiScan 125...
3. Tap . The sensor calibration screen is displayed. [Xdcr] Figure 45 First Sensor Calibration Screen 4. Make sure there is nothing on the CubiScan 125 platform, and . The following screen is displayed. [Next] Figure 46 Second Sensor Calibration Screen...
[Next] Figure 47 Third Sensor Calibration Screen 7. Turn the calibration cube so that the 12" side is against the right side panel (make certain it is touching both side panels), as shown above. CubiScan 125...
[Prev] Calibrating the Scale To calibrate the CubiScan 125 scale, you need an official test weight up to 50 pounds (25 kg) (it is recommended that you calibrate with the maximum weight). CubiScan 125...
Take the following steps to calibrate the CubiScan 125 scale. ☞ When calibrating the scale, the CubiScan 125 must be stable with no movement of the platform such as that caused by vibration or air movement.
Calibration Calibrating the Scale The menu buttons are displayed. Figure 50 Menu 2. Tap . The calibration menu is displayed. [Cal] Figure 51 Calibration Menu CubiScan 125...
Calibrating the Scale Calibration 3. Make sure the CubiScan 125 platform is clear of all objects. Tap . The following screen is displayed. [Scale] Figure 52 First Scale Calibration Screen 4. If the weight units displayed are correct for the test weight you are using, proceed to the next step.
[Next] Figure 53 Second Scale Calibration Screen 7. Make sure the CubiScan 125 platform is clear of all objects and to continue. The following screen is displayed. [Next] Figure 54 Third Scale Calibration Screen...
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Calibrating the Scale Calibration 8. Place the test weight onto the center of the CubiScan 125 plat- form (exact positioning is not required). Allow the scale to com- pletely stabilize, and tap [Next] 9. Tap twice to return to the menu screen.
Maintenance This chapter provides information on the care and maintenance of the CubiScan 125. Routine maintenance and careful handling will help keep the CubiScan 125 in good operating condition and prevent service calls or repairs. Precautions The CubiScan 125 should not be subjected to extremes in tempera- ture or humidity, nor should it be subjected to excessive vibration.
1. Turn off the power switch, and disconnect the power cord from the controller box. 2. Remove the glass platform from the CubiScan 125 base. It can simply be lifted out. 3. Place the platform in a safe location where it will not get stepped on or broken.
To remove the load cell connector, turn the screws to loosen the connector, and pull it straight out. • To remove the power connector, take hold of the connector close to the panel, and pull it straight out using even pressure. CubiScan 125...
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Allen wrench. The touch screen is in the center of the mounting plate, and the mounting plate is attached to the front of the CubiScan 125 base. 7. Verify that all cables have been removed from the controller box, then pull the box out from the front.
After installation, most problems are caused either by incorrect cabling or because the system setup is not correct. If you are having problems with the CubiScan 125, first verify that all cables attached to the controller box (serial communications cables, sensor cables, power cord, Ethernet cable, load cell cable) are fully seated and secure (locking rings, clips, or screws).
No Response When You Turn Power On Troubleshooting No Response When You Turn Power On If there is no response when you power on the CubiScan 125, do the following: 1. Verify that the AC power cord is pressed firmly into the power socket (on the left side of the controller box).
TCP/IP communication? (Qbit software is used to configure the CubiScan 125.) 6. Is there a problem with the CubiScan 125? Perform the Status function in Qbit to check the status of the CubiScan 125. 7. Is there a problem with the computer or network? Refer to your computer manual for information on troubleshooting the com- puter, or contact your network administrator.
“CubiScan 125 Command Set” on page 83 lists the commands in the CubiScan 125 command set used for cubing and weighing and to set up the CubiScan 125 for cubing and weighing. “TCP/IP Com- munications Setup Command Set” on page 102 lists the commands used to set up the CubiScan 125 for TCP/IP communications with a network.
Parity None Data Bits Start Bits Stop Bits Ethernet (TCP/IP) Cable Pin Assignments The CubiScan 125 Ethernet port uses the 10/100Base-T TCP/IP communications protocol. The following table shows the Ethernet RJ-45 connector pin assignments. RJ-45 Connector Pin Assignments Signal Description...
CubiScan 125 Command Set CubiScan 125 Command Set This section describes the commands recognized by the CubiScan 125 to cube and weigh packages and to set up the CubiScan 125 for cubing and weighing (dimension units, factor toggle, calibration, zero, and so on).
CubiScan 125 Command Set Communications Protocol Continuous Measure This command toggles on or off a continuous measure mode. The readings transmitted are Length, Height, Width, and Weight. Both dimensions and counts are transmitted. Description Type Range ASCII Command Format Start of Text...
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Communications Protocol CubiScan 125 Command Set Description Type Range ASCII Comma Alpha Weight Identifier Alpha Weight Numeric 000.00-999.99* Comma Alpha Dim. Wgt. Identifier Alpha Dim. Weight Numeric 000.00-999.99* Comma Alpha Wgt./Dim.Wgt Unit Alpha (E/M) 45h or 4Dh Comma Alpha Factor Identifier...
This function is required when one of the sensors is replaced or moved, when a new controller is installed, or for routine calibration. This command causes the CubiScan 125 to reply with a dimension calibration code each time it is issued. This command must be issued FIVE times to complete sensor calibration.
Communications Protocol CubiScan 125 Command Set Dimension Calibration Code Descriptions: DA01 Clear the CubiScan DA02 Place 12" Target facing LEFT DA03 Place 12" Target facing RIGHT DA04 Place 12" Target facing UP DA05 Dimension Calibration Complete Dimension Units This command is used to set the dimension units to either English (inches) or metric (centimeters) mode.
CubiScan 125 Command Set Communications Protocol Description Type Range ASCII Neg. Acknowledge Alpha End of Text Control (ETX) Carriage Return Control (CR) Line Feed Control (LF) Factor Toggle This command is used to set the dimensional factor to either domes- tic or international.
(CR) Line Feed Control (LF) Location Id/City Code This command is used to set the CubiScan 125 location identifica- tion. This data is stored in permanent memory and need only be set once for each CubiScan 125. Description Type Range...
(CR) Line Feed Control (LF) Measure Receipt of this command causes the CubiScan 125 to measure and weigh the package using the ultrasound sensors. The CubiScan 125 immediately formats the data collected and transmits it to the host computer. Description...
Leading spaces (20h) will be used when the actual data does not fill the entire field. Gate Measure The CubiScan 125 will automatically send measurement data upon completion of a gate measurement. Description Type...
This function is required when the load cell is replaced, when a new controller is installed, or for routine calibration. This command causes the CubiScan 125 to reply with a scale calibration code. This command must be issued THREE times to complete scale calibra- tion.
SA03 Scale Calibration Complete Test This command causes the CubiScan 125 to reply with an error code. A response of TA00 means that the CubiScan 125 is ready and responding to transmissions from the host. If the host receives no...
End of Text Control (ETX) Carriage Return Control (CR) Line Feed Control (LF) Units This command causes the CubiScan 125 to report its current modes of operation. Description Type Range ASCII Command Format Start of Text Control (STX) Values Command...
Control (ETX) Carriage Return Control (CR) Line Feed Control (LF) Values This command causes the CubiScan 125 to report all of its internal parameters. This is useful for troubleshooting. Description Type Range ASCII Command Format Start of Text Control (STX)
CubiScan 125 Command Set Communications Protocol Weight Units This command is used to set the weight units to either English (pounds) or metric (kilograms) mode. Description Type Range ASCII Command Format Start of Text Control (STX) Wgt. Unit Command Alpha...
Communications Protocol CubiScan 125 Command Set Zero This command should be issued periodically to force the CubiScan 125 to perform internal compensations to adjust to changes in tem- perature and humidity. This command should only be issued when the measuring field is free of packages! Never issue this command when a package is present in the measuring field.
RS-232-C serial communications port using the following commands. Set Port This command is used to set the CubiScan 125 TCP port number. In TCP/IP networks, port numbers are used to distinguish between dif- ferent logical channels on the same network interface on the same computer.
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Carriage Return Control (CR) Line Feed Control (LF) Negative Acknowledge Format Start of Text Control (STX) Set Command Alpha Port Command Alpha Neg. Acknowledge Alpha End of Text Control (ETX) Carriage Return Control (CR) Line Feed Control (LF) CubiScan 125...
TCP/IP Communications Setup Command Set Communications Protocol Read Port This command is used to read the current TCP Port number setting from the CubiScan 125. Description Type Range ASCII Command Format Start of Text Control (STX) Set Command Alpha Port Command...
TCP/IP Communications Setup Command Set Set IP Address This command is used to set the CubiScan 125 IP address. The IP address, or Internet address, is usually expressed in “dot” notation; for example, “121.43.6.234.” The first three groups of numbers (e.g., 121.43.6) are usually specific to the network to which you are...
(ETX) Carriage Return Control (CR) Line Feed Control (LF) Read IP Address This command is used to read the current IP address setting from the CubiScan 125. Description Type Range ASCII Command Format Start of Text Control (STX) Set Command...
Control (LF) Set Subnet Mask This command is used to set the CubiScan 125 subnet mask. The subnet (sub-network) is a separate part of an organization’s network. A subnet address tells the network’s router where on the network to send incoming packets of information. Subnet masking allows the router to move packets more quickly.
(ETX) Carriage Return Control (CR) Line Feed Control (LF) Read Subnet Address This command is used to read the current subnet mask setting from the CubiScan 125. Description Type Range ASCII Command Format Start of Text Control (STX) Set Command...
Set Gateway Address This command is used to set the network gateway address on the CubiScan 125. It can be the address of a network server or router and is expressed in “dot” notation. Consult your network adminis- trator to obtain the network gateway address.
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Carriage Return Control (CR) Line Feed Control (LF) Negative Acknowledge Format Start of Text Control (STX) Set Command Alpha Gateway Address Command Alpha Neg. Acknowledge Alpha End of Text Control (ETX) Carriage Return Control (CR) Line Feed Control (LF) CubiScan 125...
Communications Protocol TCP/IP Communications Setup Command Set Read Gateway Address This command is used to read the current gateway address setting from the CubiScan 125. Description Type Range ASCII Command Format Start of Text Control (STX) Set Command Alpha Gateway Address Command...
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TCP/IP Communications Setup Command Set Communications Protocol Description Type Range ASCII Carriage Return Control (CR) Line Feed Control (LF) CubiScan 125...
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12890 Plate, Glass 12648 USB Cable * 11493 Serial Communications Cable, 10 ft. * 10083 Cord, AC Power * 10273 Calibration Cube, 12" x 5" x 3.6", Black 13339 Encoder with Connector 13357 User Manual * recommended spares CubiScan 125...