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CubiScan
®
1200-AKL
Operations Manual
Version 1.0
Quantronix, Inc.
Cubing and Weighing Systems
314 South 200 West
Farmington, Utah 84025
U. S. A.
Phone: 801.451.7000
Web Site:
http://www.cubiscan.com

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Summary of Contents for Quantronix CUBISCAN 1200-AKL

  • Page 1 CubiScan ® 1200-AKL Operations Manual Version 1.0 Quantronix, Inc. Cubing and Weighing Systems 314 South 200 West Farmington, Utah 84025 U. S. A. Phone: 801.451.7000 Web Site: http://www.cubiscan.com...
  • Page 2 CubiScan 1200-AKL Operations Manual ® CubiScan and the Quantronix logo are registered trademarks of Quantronix, Inc. Scanning New Dimensions™, Qbit™, QbitWIN™, and The FreightWeigh System™ are trademarks of Quantronix, Inc. ® Windows is a registered trademark of Microsoft Corporation. ®...
  • Page 3 CONSUMER PROTECTION LAWS. FOR CONSUMERS WHO ARE COVERED BY CONSUMER PROTECTION LAWS OR REGULATIONS IN THEIR COUNTRY OF PURCHASE OR, IF DIFFERENT, THEIR COUNTRY OF RESIDENCE, THE BENEFITS CONFERRED BY THIS WARRANTY ARE IN ADDITION TO ALL RIGHTS AND REMEDIES CONVEYED BY SUCH CONSUMER PROTECTION LAWS AND REGULATIONS. Some countries, states and provinces do not allow the exclusion or limitation of incidental or consequential damages or exclusions or limitations on the duration of implied warranties or conditions, so the above limitations or exclusions may not apply to you. This warranty gives you specific legal rights, and you may also have other rights that vary by country, state or province. This document was created with the purpose of providing the most accurate and complete information. If you have comments or suggestions for improving this manual, contact Quantronix at manual@cubiscan.com. Manual updated June 2, 2015.
  • Page 4: Table Of Contents

    ......6 Powering the CubiScan 1200-AKL On/Off ........7 CubiScan 1200-AKL Touchscreen .
  • Page 5 Contamination on Lasers ......36 CubiScan 1200-AKL Is Not Responding Appendix A Parts List .
  • Page 6: List Of Figures

    CubiScan 1200-AKL ........
  • Page 7: Product Description

    The CubiScan 1200-AKL is a large-scale, static dimension scanning device that measures multi-piece, palletized, or non-palletized freight. The CubiScan 1200-AKL can work with a heavy-capacity floor scale or in a stand alone capacity. Its overhead-mounted sensor configuration provides a comprehensive view of the freight measurement area while allowing access from any direction.
  • Page 8: Specifications

    Product Description Specifications Figure 1 CubiScan 1200-AKL Specifications Power Requirements 95-240 VAC, 47-63 Hz, Single phase Environmental Operating Temperature: 32° to 104° F (o° to 40° C) Humidity: 0 to 85% non-condensing Measuring Sensor Two infrared laser scanners, 905 nm, Class 1, (eye-safe), according to DIN...
  • Page 9 8 ft (2.4 m) Width: 10 ft (3 m) Height: 11 to 13 ft (3.4 to 3.9 m) Weight: Extended Version Length: 11 ft (3.4 m) Width: 10 ft (3 m) Height: 11 to 13 ft (3.4 to 3.9 m) Weight: CubiScan 1200-AKL...
  • Page 10 Product Description Specifications User Interface A TFT, LCD touchscreen displays the barcode, keypad, L, W, H, and an image of the freight, among other things. CubiScan 1200-AKL...
  • Page 11: Getting Started

    Chapter 2 Getting Started This chapter provides instructions for powering the CubiScan 1200-AKL on and off. It also describes the different windows and functions that are found on the home screen. It is recommended that you paint or tape lines on the floor to designate the measurement area, as shown in the figure below.
  • Page 12: Powering The Cubiscan 1200-Akl On/Off

    Before powering the system on or off, ensure that the measuring area is clear. To turn the CubiScan 1200-AKL on, locate the red knob located on the control box, see Figure 3. Turn the red knob clockwise into the ON position.
  • Page 13: Cubiscan 1200-Akl Touchscreen

    This chapter describes the different areas and windows found on the home screen. Figure 4 Home Screen Status Bar The status bar reports the CubiScan 1200-AKL’s current status. This bar also displays the status button. Figure 5 Status Bar CubiScan 1200-AKL...
  • Page 14: Options Window

    When the status button is red, the system is in the measurement process. When the CubiScan 1200-AKL is in the measurement process the measurement area should not be entered, and freight should not be moved. When the status button is yellow, the system has completed the measurement process and is reseting the system in preparation for another measurement.
  • Page 15: Figure 7 Options Window

    Figure 7 Options Window The Barcode field is a mandatory entry field and must have a value before Barcode the CubiScan 1200-AKL can begin the measurement process. Tapping on this field brings up the following barcode entry screen. CubiScan 1200-AKL...
  • Page 16: Figure 8 Barcode Entry Screen

    Getting Started CubiScan 1200-AKL Home Screen Figure 8 Barcode Entry Screen To exit this window hit the left navigation arrow, located in the navigation section. To enter a barcode in this field you can either scan a barcode or manually key in the barcode number using the barcode entry screen.
  • Page 17: Navigation Section

    For more information on this feature see “Mask Out Pallet” on page 26. Navigation Section From this section you can navigate through the CubiScan 1200-AKL screens. Tapping the button will delete any value that is selected, such as a Delete barcode number.
  • Page 18: Information Bar

    Figure 11 Information Bar To shut down the system tap the CubiScan logo. For more information about turning the CubiScan 1200-AKL off, see “Powering the CubiScan 1200-AKL On/Off” on page 6. Measurement Results Window This window displays the most recent measurement results. By tapping on the various measurements you can display each measurement in different units (e.g., m, inch, kg, lb).
  • Page 19: Image Window

    Getting Started CubiScan 1200-AKL Home Screen Figure 12 Measurement Results Window Image Window The image window displays the image taken of the freight. The image includes a time and date stamp, the barcode number, the volume, and the measurements of the freight.
  • Page 20: Figure 14 Overview Image

    When this button is green, it means that the CubiScan 1200-AKL is successfully connected to the TCP/IP host. When this button is red, it means that the CubiScan 1200-AKL is not connected to the TCP/IP host. This button displays the status of the system software (this button may appear different on your screen).
  • Page 21 If this button is red, the system software is not connected. This button displays the status information of the CubiScan 1200-AKL. The waiting status means that the CubiScan 1200-AKL is waiting and ready to begin a measurement. The measuring status means that the CubiScan 1200-AKL is currently measuring freight.
  • Page 22: Operation

    Measuring Freight To measure freight, complete the following steps. 1. Power on the CubiScan 1200-AKL. For information on how to do this, see “Powering the CubiScan 1200-AKL On/Off” on page 6. 2. Make sure that the freight you want to measure is in the measurement area.
  • Page 23: Figure 15 Pre-Measurement Screen

    Figure 15. For information on measuring oversized freight, see “Measuring Oversized Freight” on page 18. The CubiScan 1200-AKL arm will move over the freight. This process usually takes about 15 seconds. Once the measurement is complete the values will be displayed in the measurement results window.
  • Page 24: Measuring Oversized Freight

    Oversized freight is any freight that does not fit into the measurement area. To measure oversized freight, complete the following steps. 1. Power on the CubiScan 1200-AKL. For information on how to do this, see “Powering the CubiScan 1200-AKL On/Off” on page 6.
  • Page 25: Figure 17 Pre-Measurement Screen

    Operation Measuring Oversized Freight 4. Tap Activate Volume Scanning. The following Pre-Measurement screen appears. Figure 17 Pre-Measurement Screen CubiScan 1200-AKL...
  • Page 26: Figure 18 Oversize Manual Measurement Window

    7. Enter the number of pieces that are in the measurement field (this field may not be available, depending on your installation preferences). 8. If you do not want the CubiScan 1200-AKL to capture an image, tap the camera graphic located on the oversize manual measurement window.
  • Page 27: Figure 19 Oversized Measurement Results

    Operation Measuring Oversized Freight Figure 19 Oversized Measurement Results The image window will display a picture of whatever is in the measurement area at the time. CubiScan 1200-AKL...
  • Page 28: Figure 20 Oversized Measurement Results, No Image

    Operation Measuring Oversized Freight If you specified that the CubiScan 1200-AKL should not capture an image, the following screen is displayed. Figure 20 Oversized Measurement Results, No Image CubiScan 1200-AKL...
  • Page 29: Configuration

    Chapter 4 Configuration This chapter provides instructions for using the CubiScan 1200-AKL touchscreen to set up preferences and operate special features that the CubiScan 1200-AKL offers. System Configuration The following options are settings that you can select to configure the CubiScan 1200-AKL to your specifications.
  • Page 30: Figure 21 Palette Included

    5. Tap the graphic outlined in red to start the measurement process (shown below). Figure 21 Palette Included...
  • Page 31: Figure 22 Pallet Included Measurement Results

    The measurement results window will display the net and gross results. Figure 22 Pallet Included Measurement Results The pallet that was selected for inclusion will appear in the MASKEDOUT field. This field merely displays the pallet that was selected, not PALLET necessarily that a pallet was masked out. CubiScan 1200-AKL...
  • Page 32: Mask Out Pallet

    Configuration System Configuration If you select this option and the CubiScan 1200-AKL cannot locate a pallet in the measuring field (or no pallet was selected in the Mask Out Pallet window), the following message will appear. Figure 23 Pallet Inclusion Error Select if you would like to begin a new measurement.
  • Page 33: Special Features

    Floor Scale The CubiScan 1200-AKL can be integrated with a floor scale. When a scale is set up with the CubiScan 1200-AKL, the weight is displayed in the measurement results window. If you would like to configure your CubiScan 1200-AKL with a floor scale, contact your system integrator.
  • Page 34: Number Of Pieces

    CubiScan 1200-AKL to report however many duplicates is needed. These duplicates will be included when the measurement information is exported. If you would like to enable this feature, contact your system integrator. CubiScan 1200-AKL...
  • Page 35: Maintenance

    Maintenance This chapter provides information on the care and maintenance of the CubiScan 1200-AKL. Routine maintenance and careful handling will help keep the CubiScan 1200-AKL in good operating condition and prevent service call or repairs. Touchscreen Care To clean the touchscreen, moisten a soft cloth with water, then gently wipe the screen clean with the cloth, do not spray liquid directly on the touchscreen.
  • Page 36: Change The Control Box Filters

    These filters should be changed as needed, depending on the 1200-AKL’s operating conditions. To change the filters, complete the following steps: 1. Locate the two filters located on the front and side of the control box (shown below). Filter Figure 25 Control Box Front Filter CubiScan 1200-AKL...
  • Page 37: Figure 26 Control Box Side Filter

    Maintenance Change the Control Box Filters Filter Figure 26 Control Box Side Filter 2. Gently wiggle the filter guards free. They should simply pop out. CubiScan 1200-AKL...
  • Page 38: Figure 27 Control Box Filter

    Maintenance Change the Control Box Filters 3. Clean the filters or replace them with new ones. Figure 27 Control Box Filter 4. Snap the filter guards back into place. CubiScan 1200-AKL...
  • Page 39: Troubleshooting

    Troubleshooting This chapter provides assistance in identifying and solving common problems with the CubiScan 1200-AKL. If you encounter problems not covered in this chapter, or if a defect is suspected, contact your system integrator or call Quantronix Technical Assistance at (801) 451-7000 for assistance.
  • Page 40: No Pallet While Method Is "Pallet Inclusion

    In the example shown below, it reads , meaning that the left side of (LEFT/XMIN) the measurement area was exceeded. Make sure that there is no debris in the measurement area. CubiScan 1200-AKL...
  • Page 41: Contamination On Lasers

    This means that the lasers are blocked, DUST either by dust or another object. See “Cleaning the CubiScan 1200-AKL Lasers” on page 29 for more information. CubiScan 1200-AKL...
  • Page 42: Cubiscan 1200-Akl Is Not Responding

    Contamination on Lasers CubiScan 1200-AKL Is Not Responding If the CubiScan 1200-AKL is not responding, try powering it off. For information on how to do this, see “Powering the CubiScan 1200-AKL On/Off” on page 6. Make sure that the power switch is turned off for 20 seconds or more to ensure that all power has been drained from the system.
  • Page 43: Parts List

    PCB’s as configured Variable Speed Frequency Drive, 0.4KW/1 13822 phase Touch Panel Display, 15'' x GA TFT LCD 13821 Display 13824 Sick Incremental Encoder, 24VDC 13825 Inductive Proximity Sensor 13917 Drive Motor with Gear Box CubiScan 1200-AKL...

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