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Quantronix CUBISCAN 200 SQ Operation And Service Manual

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CUBISCAN
200 SQ
™
Operation and service manual
Quantronix, Inc.
Cubing and Weighing Systems
314 South 200 West
Farmington, Utah 84025
U. S. A.
Phone: 801.451.7000
Website:
http://www.cubiscan.com

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Summary of Contents for Quantronix CUBISCAN 200 SQ

  • Page 1 CUBISCAN 200 SQ ™ Operation and service manual Quantronix, Inc. Cubing and Weighing Systems 314 South 200 West Farmington, Utah 84025 U. S. A. Phone: 801.451.7000 Website: http://www.cubiscan.com...
  • Page 2 Quantronix new product Statement of Warranty. Quantronix, Inc.’s, warranty obligations are limited to the terms set forth below: Quantronix (hereinafter referred to as the “Seller”) warrants that its new product is in accordance with Seller’s published specifications (or those agreed upon...
  • Page 3 at least functionally equivalent to the original product or part, or (iii) refund the purchase price of the product after Buyer has returned the product to Seller. For purposes of this warranty agreement, “Buyer” shall mean and refer to (i) the party which originally – whether from Seller directly, or from an authorized distributor, agent or reseller who is authorized by Seller –...
  • Page 4 This warranty gives you specific legal rights, and you may also have other rights that vary by country, state or province. This document was created with the purpose of providing the most accurate and complete information. If you have comments or suggestions for improving this manual, contact Quantronix at manual@cubiscan.com. Manual updated September 19, 2022.

  • Page 5: Important Safety Information

    Non-compliance could result in fire, accidental SOURCE electrocution, and/or machine damage. DO NOT repair, convert, and/or dismantle the machine and parts except in EPAIR the manner described in this manual. Non-compliance could result in fire, accidental electrocution, and/or machine damage. Cubiscan 200 SQ...

  • Page 6: Warning

    3. Do not install the 200 SQ in a location that is unstable or inclined as this may cause it fall, leading to injury or malfunction. Install it in a flat and stable location, where it can easily be leveled. Cubiscan 200 SQ...

  • Page 7: Caution 2

    10. Do not climb onto or lean on the 200 SQ. Doing so may cause injury. Caution 2 1. The Cubiscan 200 SQ is made for use in Japan only. Do not use it outside of Japan. 2. The 200 SQ may have unique specifications designed for particular users.

  • Page 8: Precautions For Use And Maintenance

    Required confirmation issues after maintenance work: • After turning on the power, check that each sensor responds nor- mally in maintenance mode. • Check the date / time. • Check the weight and three-sided measurement value in the test mode. Cubiscan 200 SQ...

  • Page 9: Table Of Contents

    TABLE OF CONTENTS Important safety information Danger ............i Warning .
  • Page 10 CHAPTER 2 SETUP Getting started ........... 31 Tools for setup .
  • Page 11 Relay board ..........130 Removing the touchscreen .
  • Page 12 CHAPTER 5 BOARDS & PARTS Block diagram ........... 227 .
  • Page 13 CNW-15460-01 ..........256 CNW-15461-00 .
  • Page 14 CNW-15503-01 ..........300 CNW-15505-00 .

  • Page 15: List Of Figures

    LIST OF FIGURES Figure 1 Display specification: Range of motion ........4 Figure 2 Power supply specification: Plug shape .
  • Page 16 Figure 31 Removal of shipping stoppers: Removing plates G and H ....36 Figure 32 Removal of shipping stoppers: Remove plates A, B, I, J ....36 Figure 33 Removal of shipping stoppers: Remove plates C, D, E, and F .
  • Page 17 Figure 65 Conveyor setting: Conveyor screen ........53 Figure 66 Conveyor setting: Settings .
  • Page 18 Figure 99 Measurement confirmation - Ready for measurement ..... 72 Figure 100 Measurement screen - Details ........74 Figure 101 Measurement screen - Language selection .
  • Page 19 Figure 133 Log selections - Maintenance log ........98 Figure 134 Device testing selections - Sensor list .
  • Page 20 Figure 167 Removing display - Mother board ........133 Figure 168 Removing display - Motherboard connectors .
  • Page 21 Figure 201 A/D BOX - A/D Board ..........154 Figure 202 A/D BOX - Removing A/D board .
  • Page 22 Figure 235 Conveyor B emitter - TPB-3863 (small) board ......175 Figure 236 Conveyor B emitter - Left TPB-3865 (large) board ..... . . 176 Figure 237 Conveyor B emitter - SW1 (SENS - 6, 7) .
  • Page 23 Figure 269 Conveyor A drive belt - Left mount bolts ....... 195 Figure 270 Conveyor A drive belt - Right mount bolts .
  • Page 24 Figure 303 Conveyor B driven roller - Removing guide (back side) ....218 Figure 304 Conveyor B driven roller - Removing guide (front side) ....219 Figure 305 Conveyor B driven roller - Marking adjustment .
  • Page 25 Figure 337 Boards- Memory (PC3-12800 4GB) ........241 Figure 338 Boards - Motherboard (EMX-BYT2-A1-01R) .
  • Page 26 Figure 371 Boards- CNW-15482-00 ..........275 Figure 372 Boards- CNW-15483-00 .
  • Page 27 Figure 405 Log acquisition - Drive selection ........311 Figure 406 Device setting data - Measurement screen .
  • Page 28 Figure 439 Firmware Installation - Firmware screen ....... . 335 Figure 440 Firmware Installation - File selection window .
  • Page 29 Figure 473 Belt slippage overview - Good tension ....... . 360 Figure 474 Belt slippage overview - Front side stretching .

  • Page 30: Chapter 1 Descripton

    CHAPTER 1 DESCRIPTON The Cubiscan 200 SQ is an automated weighing and dimensioning system designed to seamlessly measure length, width, height and weight of packages along a conveyor system. The efficient package management of the 200 SQ prevents measurement mistakes, reducing overall costs.

  • Page 31: Specifications

    200g~50kg Scale Infrared transmission Measurement (size) Detection sensor Tolerance ±5mm Maximum package size L: 1530 mm, W: 900 mm, H: 900mm Minimum package size L: 150 mm, W: 100 mm, H: 5 mm Transport speed 30~120 m/min Cubiscan 200 SQ...
  • Page 32 Gate sensor, BCR trigger Operating temperature: 0~40°C (No condensa- tion) Usage environment Operating humidity: 15~85%RH (No condensa- tion) Power-supply voltage AC200~240V Three-phase (50/60Hz) Consumption 1.1 kVA Cubiscan 200 SQ...

  • Page 33: Display Specifications

    90° in order to prevent wire breakage. Power supply specifications Power plug shape: Three-phase 200V grounded 3P (Three-phase + earth) Used plug model number: MH2584 Cable length: 5m from the main body Cubiscan 200 SQ...

  • Page 34: Dimensions

    DESCRIPTON Dimensions Figure 2 Power supply specification: Plug shape Dimensions Figure 3 Dimensions: Top view of the main body Cubiscan 200 SQ...

  • Page 35: Figure 4 Dimensions: View Of Display

    DESCRIPTON Dimensions Figure 4 Dimensions: View of display Figure 5 Dimensions: Front view of the main body Cubiscan 200 SQ...

  • Page 36: Figure 6 Dimensions: Side View Of The Main Body

    DESCRIPTON Dimensions Figure 6 Dimensions: Side view of the main body Cubiscan 200 SQ...

  • Page 37: Part Description

    Switch for toggling the conveyors main 3. Main power switch power off and on. Sensor for detecting the movement of pack- 4. Passage sensor ages on the conveyor. Switch to manually move conveyor forward or 5. Manual switch reverse. Cubiscan 200 SQ...

  • Page 38: Display

    Press switch for SQ start up. 5. Connector for conveyor Port of conveyor connection. Indicates the proper functioning of the sys- 6. Indicator light tem. 7. Status LED Indicates the functioning of the display. 8. RS232C connector Port for PC connection. Cubiscan 200 SQ...

  • Page 39: Safety Sticker Position

    DESCRIPTON Safety sticker position Safety sticker position Cubiscan 200 SQ...

  • Page 40: Switches Description

    Safety sticker position: Safety stickers Switches description Main switch (main breaker) Open the cover on the side of the conveyor to find the main power supply as illustrated below. The cover closes when you release the knob. Cubiscan 200 SQ...

  • Page 41: Figure 10 Switches Description: Main Switch Cover

    Figure 10 Switches description: Main switch cover When off (lever lowered), all 200 SQ systems power is Main breaker turned off. When off, all 200 SQ systems power is turned off except Control breaker for the optional scanner. Cubiscan 200 SQ...

  • Page 42: Emergency Stop Switch

    Use the manual switch to maneuver the conveyor in case of emergency where conveyor does not move do to malfunction. If the conveyor power unit (motor/inverter) malfunctions, the conveyor will not operate even if switch is used. To access the switch, loosen the screw and remove cover. Cubiscan 200 SQ...

  • Page 43: Figure 12 Switches Description: Manual Switch Cover

    The switch may be turned to the FORWARD or REVERSE position. If the switch is in the FORWARD position, the conveyor moves in the forward direction. In the REVERSE position, the conveyor moves in the reverse direction. Figure 13 Switches description: Manual switch Cubiscan 200 SQ...

  • Page 44: Indicator Specifications

    Indicator specifications: Indicator overview Operation table Green indicator Red indicator Alarm Status Blinking Blinking Silent Warm up Silent Conveyor is stopped Blinking Ringing Warning for conveyor starting Silent Measurement in process Ringing Measurement error Blinking Silent System error Cubiscan 200 SQ...

  • Page 45: Communication Specifications

    2017/5/12 2. Time variable length 8:23:05 3. Header “MA” 4Dh, 41h 4. Machine number 00-99 5. Measurement number 000.0-9999 6. Length header “L” 7. Length 0000-999.9 8. Length status 00-99 More details 9. Width header “W” Cubiscan 200 SQ...

  • Page 46: Socket Communication

    2. Measurement result packets are sent to the PC when the server port is open. 3. A dummy packet is sent to the client once every 30 seconds. Outgoing packet format Item Format ASCII Notes 1. Start text 2. Header “MA” 4Dh, 41h Cubiscan 200 SQ...
  • Page 47 Dummy packet format Item Format ASCII Remarks 1 digit Identification code “DA” 2 digit Dummy packet 1 digit Cubiscan 200 SQ...

  • Page 48: Serial Communication (Rs-232C/Rs-422)

    When connecting to a PC, use the optional cable (PLU: 23299). Figure 15 Serial Communication: Connector details Connector A to 200 SQ Signal Color purple green purple gray Connector B to PC Signal Color purple green gray purple Cubiscan 200 SQ...

  • Page 49: Status In Communication Format

    None (default), hardware, Xon/Xoff Communication format Item Format ASCII Notes 1. Start text 2. Header “MA” 4Dh, 41h 3. Machine number 00-99 4. Measurement number 0000-9999 5. Length header “L” 6. Length 000.0-999.9 7. Length status 00-99 More details Cubiscan 200 SQ...
  • Page 50 Status in communication format Measuring status (L/W/H) Code Status Error number Normal measurement Size error E17, E93, E95, E97 Size error E16, E92, E94, E96 21, 22 Luggage spacing is too short. E18, E19 Cubiscan 200 SQ...
  • Page 51 Size error (Items below minimum weight) 21, 22 Luggage spacing is too short. E18, E19 Reduced or increased transport speed. E10, E11 One of the passage sensors 1 through 8 E20~E34 could not detect the article normally. Cubiscan 200 SQ...
  • Page 52 E08: Could not recognize the cargo properly. Please measure again. E09: Cargo passed through areas outside the measurement range. Please measure again at the center of conveyor. E10: During the measurement, a decrease in the transport speed was detected. Please measure again. Cubiscan 200 SQ...
  • Page 53 E47: Size measurement calculation error. Please measure again. E48: Cargo detection error. E49: The gate sensors have been intercepted. E50: Injection error (not ready) E90: Scanner: no read E91: Scanner: multi read E92:Cargo length too short E93: Cargo length too long Cubiscan 200 SQ...

  • Page 54: Communication Timing (Socket/Serial)

    Figure 17 Rear package data output • After the article passes through the passage sensor at the end of the main unit, data transmission will start in *1msec. The error at the time of output is *2msec plus/minus. Cubiscan 200 SQ...

  • Page 55: Figure 18 Communication Specifications: Front Package Data Output

    (*1). This position can be set to any location that is at least the length of the item. The error at the time of output is *2msec. MaintenanceDevice settingWeighingOutput timing of result: Delay time setting. MaintenanceDevice settingWeighingOutput timing of result: Tolerance setting value. Cubiscan 200 SQ...

  • Page 56: Dio External Input/Output Signal (Optional)

    DIO External input/output signal (optional) Terminal block mounting position Figure 19 Communication specifications: PLC box cover closed Figure 20 Communication specifications: Opening PLC box cover Cubiscan 200 SQ...

  • Page 57: Input Connection Diagram

    High speed transport High speed transport Medium speed trans- Medium speed trans- port port Low speed transport Low speed transport Forward Transport direction Reversal rotation Inverter reset Reset Reset to inverter Transport command Transport Stop Emergency stop Emergency stop Cubiscan 200 SQ...

  • Page 58: Output Connection Diagram

    Communication specifications: Circuit diagram (output) No. Mark tube Signal Short Open Notes POW_ON Power on Power on Power off CNV_R In transit In transit Stop STATE Measurable Possible Impossible ERR_SCL Abnormal scale Normal Abnormal Error No. 5002-5009 Cubiscan 200 SQ...
  • Page 59 MES_OK Usage prohibited MES_NG Usage prohibited Conveyor entrance SEN1 Detection Not detected sensor SEN2 Conveyor exit sensor Detection Not detected TRG_BCR BCR trigger Detection Not detected RS-422 output + RS-422 input - GNDS RS-422 GND GNDP Common GND Cubiscan 200 SQ...

  • Page 60: Chapter 2 Setup

    Checklist for setup SQ installation checklist Please record the following information before setup: User Name Model Name N10 Ver. FPGA (Main) Ver. FPGA (Relay) Ver. Installation date Serial No. SH Ver. FPGA (Conveyor) Ver. SQ Disp. APP Ver. Cubiscan 200 SQ...

  • Page 61: 200 Sq Installation

    Since the 200 SQ is a large machine, a forklift is required for unloading. Any attempt to move the main unit without a forklift may result in injury or damage to unit. When moving on a flat surface, casters are provided to make movement of the unit easier. Cubiscan 200 SQ...

  • Page 62: Figure 25 Unloading And Installation: Designated Fork Holes

    With the four caster unlocked position the unit in the desired location. When the unit is properly positioned in the installation location, lock each of four casters again. This will prevent unwanted movement of unit. Figure 26 Unloading and installation: How to lock casters Cubiscan 200 SQ...

  • Page 63: Removal Of Shipping Stopper

    Removal of shipping stopper Location of shipping stoppers Remove all shipping stoppers as depicted in the figure below: Figure 27 Removal of shipping stoppers: Shipping stoppers diagram (front) Figure 28 Removal of shipping stoppers: Shipping stopper (back) Cubiscan 200 SQ...

  • Page 64: Figure 29 Removal Of Shipping Stoppers: Shipping Stopper (Conveyor A)

    Removal of shipping stoppers: Shipping stopper (Conveyor A) Figure 30 Removal of shipping stoppers: Shipping stopper (Conveyor B) Removal procedure of shipping stopper 1. Take off plates G and H by removing the two screws with hex wrench. Cubiscan 200 SQ...

  • Page 65: Figure 31 Removal Of Shipping Stoppers: Removing Plates G And H

    2. Take off plates A, B, I, and J by removing the four screws with hex wrench. Figure 32 Removal of shipping stoppers: Remove plates A, B, I, J 3. Take off plates C, D, E, and F by removing the four screws with hex wrench. Cubiscan 200 SQ...

  • Page 66: Figure 33 Removal Of Shipping Stoppers: Remove Plates C, D, E, And F

    Removal of shipping stoppers: Remove plates C, D, E, and F UPS shipping stopper removal (optional) 1. Cut the zip tie securing the UPS 2. Remove the air pack wrapping. Figure 34 Removal of shipping stoppers: UPS shipping stopper removal Cubiscan 200 SQ...

  • Page 67: Console And Scanner Installation

    Getting started Figure 35 Removal of shipping stoppers: Removing zip ties and airpack Console and scanner installation 1. Remove the 4 cup screws to fix stand pole to console. Figure 36 Console and scanner installation: Stand pole Cubiscan 200 SQ...

  • Page 68: Figure 37 Console And Scanner Installation: Securing Display Bracket

    Console and scanner installation: Securing display bracket Figure 38 Console and scanner installation: Display bracket diagram (rear view) The console angle may be adjusted at anytime by loosening the side screws and repositioning. Make sure to tighten screws once properly positioned. Cubiscan 200 SQ...

  • Page 69: Figure 39 Console And Scanner Installation: Connecting Usb Cable

    Figure 39 Console and scanner installation: Connecting USB cable 4. Loosen bolts on side of scanner stand bracket. Insert the pole of the console into the bracket. Figure 40 Console and scanner installation: Installing console pole Cubiscan 200 SQ...

  • Page 70: Figure 41 Console And Scanner Installation: Secure Console Pole

    Figure 41 Console and scanner installation: Secure console pole 6. Attach the cradle for the optional hand scanner by securing the cradle to the console via screws on underside. Figure 42 Console and scanner installation: Hand scanner cradle Cubiscan 200 SQ...

  • Page 71: Figure 43 Console And Scanner Installation: Final Console Installation

    Console and scanner installation: Final console installation 8. Connect the USB cable form the cradle and LAN cable for PC to the USB ports in the right side of the console. Figure 44 Console and scanner installation: Console cables Cubiscan 200 SQ...

  • Page 72: Fixed Scanner Installation (Optional)

    2. Position the scanner under the bracket and secure in place by raising the docking fixture through the corresponding hole and sliding into place. Figure 46 Fixed scanner installation: Docking fixture 3. Replace the 3 cap screws by threading through the corresponding hole in the bracket. Cubiscan 200 SQ...

  • Page 73: Figure 47 Fixed Scanner Installation: Cap Screw Holes

    SETUP Getting started Figure 47 Fixed scanner installation: Cap screw holes Figure 48 Fixed scanner installation: Securing fixed scanner 4. Remove caps from [POWER] and [I/O] connectors by turning clockwise. Cubiscan 200 SQ...

  • Page 74: Figure 49 Fixed Scanner Installation: Removing Connector Caps

    5. Connect the blue cable from main unit to [I/O] connector and the black cable to [POWER] connector. Figure 50 Fixed scanner installation: Connecting [POWER] and [IO] cables 6. Power on scanner and look for the laser emission to ensure the scanner is functioning properly. Cubiscan 200 SQ...

  • Page 75: Powering On

    Powering on: Plugging in 2. Open the cover to the main switch located at the side of the unit. Toggle the switch to the ON position. The unit should power on. Figure 52 Powering on: Main switch cover Cubiscan 200 SQ...

  • Page 76: Figure 53 Powering On: Main Switch

    3. It may take about 8 minutes (480 seconds) for the 200 SQ operation system to boot up and the scale to finish its warming up procedure. A countdown clock will appear on the screen. Once the notification disappears, the unit is ready for product. Cubiscan 200 SQ...

  • Page 77: Sensor Cover Assembly

    1. Place 4 covers over sensors in the areas designated in the figure: Figure 54 Sensor cover assembly: Locations for sensor covers 2. Secure covers with screws in the 14 locations shown in the figure: Figure 55 Sensor cover assembly: Securing sensor covers Cubiscan 200 SQ...

  • Page 78: Date And Time Setting

    1. In order to modify the date and time, go to [Setting] from main control screen. Figure 56 Date and Time setting: Settings 2. Select [Maintenance] in the right panel. Figure 57 Date and Time setting: Maintenance Cubiscan 200 SQ...

  • Page 79: Figure 58 Date And Time Setting: Login Screen

    3. At the Login screen, check the box next to Maintenance, then tap in the Password text field to enter passcode. Figure 58 Date and Time setting: Login screen 4. A passcode window will appear. Enter the passcode 8715 followed by [Enter]. Figure 59 Date and Time setting: Entering passcode Cubiscan 200 SQ...

  • Page 80: Figure 60 Date And Time Setting: Returning To Login

    5. The Login dialog box will return. Ensure that the box next to Maintenance is checked and tap [Login]. Figure 60 Date and Time setting: Returning to login 6. In the Setting menu, select Device setting by tapping the [+]. Figure 61 Date and Time setting: Device setting Cubiscan 200 SQ...

  • Page 81: Figure 62 Date And Time Setting: Clock Settings

    Getting started Select Clock, from the Device setting options. Figure 62 Date and Time setting: Clock settings 7. Use the calendar to set the date as shown in the figure: Figure 63 Date and Time setting: Setting date Cubiscan 200 SQ...

  • Page 82: Conveyor Setting

    Date and Time setting: Setting clock time 9. Tap [Set] after date and time settings are entered. Conveyor setting 1. From the Device setting menu found within the Setting panel, select Conveyor. Figure 65 Conveyor setting: Conveyor screen Cubiscan 200 SQ...

  • Page 83: Scanner Setting (Optional)

    Getting started 2. Ensure that the Conveyor setting matches those shown in the following figure: Figure 66 Conveyor setting: Settings Scanner setting (optional) 1. Select Scanner from the Device setting menu. Figure 67 Scanner setting: Scanner option Cubiscan 200 SQ...

  • Page 84: Figure 68 Scanner Setting: Fixed Menu

    Scanner setting: Enable hand scanner Be sure to enable the scanner after it is properly connected. If scanner can not be found, ensure the device is properly connected. If problem persist please contact Cubiscan Technical Assistance at 801.451.7000 for assistance. Cubiscan 200 SQ...

  • Page 85: Figure 70 Scanner Setting: Barcode Menu

    4. Once the scanner connects, select the Barcode tab and choose the barcode type from the drop down menu under Symbol1. Figure 70 Scanner setting: Barcode menu 5. Select the Combination tab and uncheck the box under Essential. Figure 71 Scanner setting: Combination menu Cubiscan 200 SQ...

  • Page 86: Tcp/Ip Setting (Optional)

    1. Select TCP/IP under Device setting in the side menu. Figure 72 TCP/IP setting: TCP/IP menu 2. Ensure that the settings for IP address, Mask, and Gateway match those in the figure below: Figure 73 TCP/IP setting: Settings Cubiscan 200 SQ...

  • Page 87: Figure 74 Tcp/Ip Setting: Ftp Menu

    SETUP Getting started 3. Once the settings are entered correctly, save the setting by tapping [Apply settings now]. 4. Next, select FTP under Device setting from the side menu. Figure 74 TCP/IP setting: FTP menu Cubiscan 200 SQ...

  • Page 88: Figure 75 Tcp/Ip Setting: Ftp Settings

    SETUP Getting started 5. Ensure the FTP settings match those from your network. The Password will be blanked out in the text box. The default password is “matehan”. Figure 75 TCP/IP setting: FTP settings Cubiscan 200 SQ...

  • Page 89: Weight Setting

    1. Expand the Adjustment menu by tapping the [+] and select Weight from the expanded options. Figure 76 Weight setting: Weight menu 2. Ensure all settings in the Weight menu match those in the following figure: Figure 77 Weight setting: Settings Cubiscan 200 SQ...

  • Page 90: Figure 78 Weight Setting: Length Menu

    SETUP Getting started 3. Select Length under Adjustment in the left side menu. Figure 78 Weight setting: Length menu 4. Ensure all setting match those in the following figure. Figure 79 Weight setting: Length settings Cubiscan 200 SQ...

  • Page 91: Scales Setting

    Scales setting 1. Expand the Device setting menu by tapping [+], and select Scales from the expanded menu. Figure 80 Scale settings: Scales menu 2. Tap [Zero] to set scale to 0. Figure 81 Scale settings: Zeroing scale Cubiscan 200 SQ...

  • Page 92: Figure 82 Scale Settings: Conveyor Calibration Points

    Record the weight, and then remove. Record the measured weight after removing the calibration weight. Use a table like the following to record the values: Weight calibration results 0 kg 50 kg 0 kg Scale Cubiscan 200 SQ...

  • Page 93: Figure 83 Scale Settings - Logout Screen

    Enter your name or username in the text box next to Signature. This will allow the system to track who made changes to the scale settings. Next, tap [Update] to save changes to the settings. Figure 84 Scale settings - update screen Cubiscan 200 SQ...

  • Page 94: Setting Data Backup

    Setting data backup - USB ports If the system security is active, a software keyboard and password authentication screen will appear shortly after the USB memory drive is plugged in. Enter the password to be able to save on the drive. Cubiscan 200 SQ...

  • Page 95: Figure 86 Setting Data Backup - Setting

    2. Once the USB drive is properly connected to the console, open the Maintenance menu by tapping [Setting]. Figure 86 Setting data backup - Setting 3. When the Setting screen appears, tap [Maintenance]. Figure 87 Setting data backup - Maintenance Cubiscan 200 SQ...

  • Page 96: Figure 88 Setting Data Backup - Entering Passcode

    8715, then tap [Enter]. Figure 88 Setting data backup - Entering passcode Tap [+] next to Device setting in the side panel and select Recovery from the drop down list. Figure 89 Setting data backup - Recovery menu Cubiscan 200 SQ...

  • Page 97: Figure 90 Setting Data Backup - Recovery Setting History

    6. A pop of menu will appear requesting the drive to which the data will be backed up. Select the drive for the USB memory drive and tap [OK]. Figure 91 Setting data backup - Select drive Cubiscan 200 SQ...

  • Page 98: Figure 92 Setting Data Backup - Confirmation Popup

    Adjustment data backup 1. Adjustment data can be backed up similar to maintenance data. To back up adjustment data, open the Adjustment drop down menu by tapping [+]. Then, tap [Recovery]. Figure 93 Setting data backup - Adjustment recovery Cubiscan 200 SQ...

  • Page 99: Figure 94 Setting Data Backup - Adjustment Setting History

    3. A pop of menu will appear requesting the drive to which the data will be backed up. Select the drive for the USB memory drive and tap [OK]. Figure 95 Setting data backup - Select drive Cubiscan 200 SQ...

  • Page 100: Measurement Confirmation

    YYMMDDhhmmss.ini, where Y=year, M=month, D=data, h=hour, m=minute, or s=second. Measurement confirmation 1. To confirm the accuracy of measurements, use a calibration cube or a box with known measurements. Tap [Start] on the console. Figure 97 Measurement confirmation - Start Cubiscan 200 SQ...

  • Page 101: Figure 98 Measurement Confirmation - Conveyor Warning Message

    3. When [Zero] and [Ready] indicators both turn green, the sensor is ready for measurement. Place the object for calibration on the edge of conveyor A. The measurement results will display. Figure 99 Measurement confirmation - Ready for measurement Cubiscan 200 SQ...
  • Page 102 Acceptable weight tolerance is within ±5mm. If the box does not have a barcode, a “No Read” error may trigger. If the box has multiple barcodes, a “Multi Read” error will display. In both cases the conveyor will stop. Cubiscan 200 SQ...

  • Page 103: Maintenance Mode

    CHAPTER 3 MAINTENANCE MODE Measurement screen Figure 100 Measurement screen - Details System System error or any information is displayed. information Conveyor speed Displays the speed of either conveyor A or B Status There are 3 icons that explain the status: •...
  • Page 104 Tap to reset the scale to zero. This function is not available while conveyor is in operation. 16. Start Tap to activate the conveyor. 17. Results Tap to access the data history screen. 18. Maintenance Tap to access the maintenance mode. 19. Stop Tap to stop conveyor. Cubiscan 200 SQ...

  • Page 105: Status Display Icon Details (Status)

    MAINTENANCE MODE Measurement screen Status display icon details (status) Scanner Error occurrence status Read standby state Receiving barcode data Serial Error occurrence status Read standby state Sending measurement data Error occurrence status Read standby state Sending measurement data Cubiscan 200 SQ...

  • Page 106: Select Language Details

    MAINTENANCE MODE Measurement screen Select language details Tap the desired language from the list of country options: Figure 101 Measurement screen - Language selection Result details Figure 102 Measurement screen - Results page details Cubiscan 200 SQ...

  • Page 107: Maintenance Settings

    Tap to display maintenance items in the right settings side panel. 2. Language Tap to select desired language. 3. Maintenance Tap to access the maintenance mode. 4. System info Displays all firmware version and details. 5. Exit Tap to return to the measurement screen. Cubiscan 200 SQ...

  • Page 108: Maintenance Mode

    Maintenance mode details - measurement screen 2. This will display the Settings screen. From here, other login options can be accessed through the Maintenance option. Administrator (manager) login The following steps are for administrator or manager login access: Cubiscan 200 SQ...

  • Page 109: Figure 105 Maintenance Mode Details - Settings Screen

    1. With the Settings screen displayed, tap [Maintenance]. Figure 105 Maintenance mode details - Settings screen 2. A pop-up Login window will appear. Check the box next to Manager by tapping it, then tap [Login]. Figure 106 Maintenance mode details - Administrator login Cubiscan 200 SQ...

  • Page 110: Figure 107 Maintenance Mode Details - Maintenance Screen

    1. Access the Login window by tapping [Maintenance] at the Settings screen. Check the box next to Maintenance by tapping it. Then tap in the text field next to Password. Figure 108 Maintenance mode details - Service engineer login Cubiscan 200 SQ...

  • Page 111: Figure 109 Maintenance Mode Details - Password Key Window

    Figure 109 Maintenance mode details - Password key window 3. This will return you to the Login window. From here, tap [Login] to finalize the login for service engineer. Figure 110 Maintenance mode details - Passcode entered Cubiscan 200 SQ...

  • Page 112: Exiting Maintenance Mode

    4. The Maintenance screen for service engineer will now be displayed. Figure 111 Maintenance mode details - Service engineer maintenance Exiting maintenance mode With User login The following steps are for exiting the maintenance mode with User login: Cubiscan 200 SQ...

  • Page 113: Figure 112 Exiting Maintenance Mode - User Login

    Exiting maintenance mode - User login 2. This will return you to the Measurement screen. Figure 113 Exiting maintenance mode - Measurement screen With Administrator (manager) login The following steps are for exiting the Maintenance mode with Administrator (manager) login: Cubiscan 200 SQ...

  • Page 114: Figure 114 Exiting Maintenance Mode - Administrator Login

    Exiting maintenance mode - Finish setting 3. From the Settings screen, tap [Exit]. This will return you to the Measurement screen. With Service engineer login The following steps are for exiting the maintenance mode with Service engineer login: Cubiscan 200 SQ...

  • Page 115: Figure 116 Exiting Maintenance Mode - Service Engineer Login

    If [OK] is tapped without checking the box next to Logout, the Maintenance screen may be accessed again without a password during a 10 minute window. If more than 10 minutes transpire, you will be forced to log out. Figure 117 Exiting maintenance mode - Logout Cubiscan 200 SQ...

  • Page 116: Figure 118 Exiting Maintenance Mode - Logout Checked

    3. If changes have been made to the settings, the Update settings window will appear. If your settings require the user to register, input teraoka in the text box next to Signature. Then, tap [Update]. Figure 119 Exiting maintenance mode - Update register Cubiscan 200 SQ...

  • Page 117: Maintenance Mode Item Details

    [Destruction]. The register will be destroyed. Figure 120 Exiting maintenance mode - Destroy register 5. After successfully logging out, the Measurement screen will appear. Maintenance mode item details Available selections for System info The following options are available under System Info: Cubiscan 200 SQ...

  • Page 118: Figure 121 System Info Selections- Version

    FPGA (Display): Display control firmware SH (DSP): A/D control firmware SQDispAPP.exe: Conveyor control execution application SQMesSrv.exe: Conveyor control execution application IniFile.dll: Files for reading .ini files SPK_Logging.dll: Files for log output SPK_Mmlf.dll: Files to access shared memory Cubiscan 200 SQ...

  • Page 119: Figure 122 System Info Selections - Digital Dio

    SQFtpDld.exe: APP that outputs FTP results Digital DIO Figure 122 System info selections - Digital DIO The Digital DIO screen displays the status of each PLC terminal. When there is an input/output signal, the terminal displays red. Cubiscan 200 SQ...

  • Page 120: Figure 123 System Info Selections - Condition

    The Gate sensor screen displays any errors due to defective parts associated with the gate sensor. The defective part of the gate sensor is displayed with a red line. If there are no defective parts, the red line will not be displayed. Cubiscan 200 SQ...

  • Page 121: Figure 125 System Info Selections - Photo Sensor

    The Photo sensor screen displays any errors due to defective parts associated with the photo sensor. The defective part of the photo sensor is displayed with a red line. If there are no defective parts, the red line will not be displayed. Cubiscan 200 SQ...

  • Page 122: Figure 126 System Info Selections - Scale

    Any scales with errors are highlighted in red. Inverter Figure 127 System info selections - Inverter The Inverter screen displays the inverter status and error (alarm) occurrence status. Check the box next to the inverter A or B to check the Cubiscan 200 SQ...

  • Page 123: Available Selections For Log

    The Measurement screen displays all measurement logs for a selected period. Use the down arrow next to the Date text field to select a date range. The data can be transfered to a prepared USB memory by tapping [Send data]. Cubiscan 200 SQ...

  • Page 124: Figure 129 Log Selections - Mileage

    (A and B). Expected belt replacement date: Displays the estimated belt replacement dates for conveyor A and B. Daily record: Displays the number of packages measured, run time, and A/B conveyor transport distance for each date. Cubiscan 200 SQ...

  • Page 125: Figure 130 Log Selections - Error Recordings

    USB memory drive by tapping [Save]. Control services Figure 131 Log selections - Control services The Control services screen displays a list of control service logs of measurements for a selected period. Use the down arrow next to the Date Cubiscan 200 SQ...

  • Page 126: Figure 132 Log Selections - Display App

    Date text field allows for the selection of a date range. The data for the chosen date can also be transfered to a prepared USB memory drive by tapping [Save] or all data can be transfered by tapping [Save all]. Cubiscan 200 SQ...

  • Page 127: Equipment Test (Available To Admin/Engineer)

    The Maintenance log is a listed history of all changes made during maintenance. The data may be transfered to a prepared USB memory drive by tapping [Save]. Equipment test (available to admin/engineer) The following options are available to administrator and service engineer logins under Device testing: Cubiscan 200 SQ...

  • Page 128: Figure 134 Device Testing Selections - Sensor List

    B in units of meters. Temperature: Displays the average temperature of the Main board and DSP board in units of °C. Scale: Displays the weight value of each of the scales in units of grams. Cubiscan 200 SQ...

  • Page 129: Figure 135 Device Testing Selections - Scales

    When the check box next to Enabled is unchecked, the scale value will not be reflected on the graph. Those scale weights that are enabled will be included in the graph. Tap [Zero] to reset the scales to their zero value. Cubiscan 200 SQ...

  • Page 130: Figure 136 Device Testing Selections - Gate Sensor

    Latch mode allows the indicator to remain even after the sensor is no longer blocked. Once the sensor is blocked the red line indicator will turn on and will not toggle off until cleared. Cubiscan 200 SQ...

  • Page 131: Figure 137 Device Testing Selections - Photo Sensor

    Latch mode: When Latch mode is selected, the sensor will display ON when blocked and will remain in that state even when the sen- sor is no longer blocked. The sensor will not toggle off until cleared. Cubiscan 200 SQ...

  • Page 132: Figure 138 Device Testing Selections - Motor Encoder

    (A → B) or reverse motion (B → A). • Select the speed of the conveyor by tapping the corresponding button. Speeds range from 10 m/min to 120 m/min. • Tap [Stop] to halt the conveyors and stop transfer. Cubiscan 200 SQ...

  • Page 133: Figure 139 Device Testing Selections - Signal Light

    Tap [Off] to turn off the green lamp. Tap [On] to turn on the green lamp in continuous mode. Tap [Blink] to turn on the green lamp in blinking mode. Buzzer Tap [Off] to stop buzzer. Tap [On] to emit a continuous buzzer sound. Cubiscan 200 SQ...

  • Page 134: Figure 140 Device Testing Selections - Corners Conf

    2. A message will appear prompting the placement location for the calibration weight. Place the weight where indicated, then tap [Record]. Tap [Skip] at any time to skip measuring a location on the scale. A prompt will appear for the next location. Cubiscan 200 SQ...

  • Page 135: Figure 141 Device Testing Selections - List Of Measurements

    Device testing selections - List of measurements Scanner Figure 142 Device testing selections - Scanner The Scanner screen displays time and data of any measurements taken by the scanner connected to the device whether hand scanner or fixed. Cubiscan 200 SQ...

  • Page 136: Device Setting (Available To Admin/Engineer)

    Background color: Tap [Color] to adjust the set background color for the display. Background image: Tap [Import] to upload an image to display in the background. Images must be in a recognizable format with dimension of 1024x724 pixels. Cubiscan 200 SQ...

  • Page 137: Figure 144 Device Setting Selections - Sound

    System reboot: The system reboot set a time at which the system will reboot. Sound Figure 144 Device setting selections - Sound The Sound screen displays settings for sound. Use the adjustment bar to set the volume setting. Tap [Test 1] or [Test 2] to preview the indicator sound. Cubiscan 200 SQ...

  • Page 138: Figure 145 Device Setting Selections - Conveyor

    Scanner error (receiving): If data received from the scanner is inter- rupted, the conveyor stops. Scanner error (no read): If the scanner has an error that prevents it from reading the barcode, the conveyor stops. Cubiscan 200 SQ...

  • Page 139: Figure 146 Device Setting Selections - Measuring

    The following are the available settings: Enable error: The enable error setting displays a list of available error triggers. Set the desired trigger by checking the box next to the respective error. The following are the available error triggers: Cubiscan 200 SQ...
  • Page 140 Units toggle: The units toggle allows for the setting of measuring units between Metric and Imperial with metric as default. Minimum distance between box: The distance between one object and the next along the convey may be set with default set to 700 mm. Cubiscan 200 SQ...

  • Page 141: Figure 147 Device Setting Selections - Scanner

    Minimum -10,000 to 10,000 -1000 Maximum -10,000 to 10,000 Selecting the Handy tab will display a scanner setting barcode with the option to enable a hand-held scanner. To enable the barcode check the box next to Enable. Cubiscan 200 SQ...

  • Page 142: Figure 148 Device Setting Selections - Serial Port

    Enabled. The following options are available for output: Selection Setting options Default setting Baud rate (bps) 4800, 9600, 19200, 38400, 115200 115200 Data bit 7, 8 Sop bit 1, 2 Parity even, odd, none none Flow control type none, hardware, XON/XOFF none Cubiscan 200 SQ...

  • Page 143: Figure 149 Device Setting Selections - Clock

    Highlight the day by tapping the date in the displayed calendar month. Use the [+] and [-] buttons to set the Hour, Minute, and Second. Once the time is entered correctly, tap [Set] to save settings. Cubiscan 200 SQ...

  • Page 144: Figure 150 Device Setting Selections - Ftp

    Passive mode: Check the box to enable passive mode where available. The default setting is no check (active mode). SSL mode: Check th box to enable active encryption. Communication define file: Define the communication file by tapping the down arrow (▽) and selecting from the list. Cubiscan 200 SQ...

  • Page 145: Figure 151 Device Setting Selections - Tcp/Ip

    Gateway: Use the [+] and [-] buttons to set the SQ gateway. Use DNS: Check the box to enable the use of Domain Name System (DNS) to translate domain names to IP addresses. Apply setting now: Tap to apply current settings to system. Cubiscan 200 SQ...

  • Page 146: Adjustment

    Import: Tap [Import] to upload setting from another system. Export: Tap [Export] to send the selected setting values to a prepared USB memory. Adjustment The following selections are available to all logins under the Adjustment menu: Cubiscan 200 SQ...

  • Page 147: Figure 153 Adjustment Selections - Span

    Please remove all baggage from the top of the scale: Ensure nothing is currently on the scale, then check the box next to “Confirm that nothing on the scale”. Tap [Start the span adjustment] to begin adjustment. Cubiscan 200 SQ...

  • Page 148: Figure 154 Adjustment Selections - Weight

    Multi-range: Use the [+] and [-] buttons to set weight ranges for measurements. The weight ranges can be set for Scale (light), Boundary, and Scale (heavy). Default (metric) Default (Imperial) Scale (light) 50 g 0.1 lb Division 5000 g 10.0 lb Scale (heavy) 100 g 0.2 lb Cubiscan 200 SQ...
  • Page 149 Weight moving average filter: Tap the down arrow (▽), to select the weight filter method used by the scales. Available options are short span (old method) and long span (new method). The default is long span. Cubiscan 200 SQ...

  • Page 150: Figure 155 Adjustment Selections - Length

    Multi-range: Use the [+] and [-] buttons to set dimensioning ranges for measurements. The dimensioning ranges can be set for Scale (short), Division, and Scale (long). Default (metric) Default (Imperial) Scale (short) 5 mm 0.2 in Division 2000 mm 70.0 in Scale (long) 5 mm 0.2 in Cubiscan 200 SQ...
  • Page 151 Default Condition 1 (metric) 0 to 160 m/min 100 m/min Condition 1 (imperial) 0 to 450 ft/min 300 ft/min Condition 2 (metric) 0 to 2000 mm 2000 mm Condition 2 (imperial) 0 to 80.00 in 0.00 in Cubiscan 200 SQ...

  • Page 152: Figure 156 Adjustment Selections - Conveyor

    Motor speed ratio adjustment: Use the [+] and [-] buttons to set the ratio of the speed output to the conveyor motor. Setting range Default Conveyor A -100 to 100% 0.0% Conveyor B -100 to 100% 0.0% Cubiscan 200 SQ...

  • Page 153: Figure 157 Adjustment Selections - Weight Correction

    A/D control board at each temperature. The set temperature will determine the temperature compensation table to be used. • Basic adjust: Use the [+] and [-] buttons to set the base correction value for each temperature. Cubiscan 200 SQ...

  • Page 154: Figure 158 Adjustment Selections - Device

    By default, scales B and C are enabled. Number of gates: Use the [+] and [-] buttons to set the number of vertical and horizontal gates. By default, each are set to 3 gates. Cubiscan 200 SQ...

  • Page 155: Figure 159 Adjustment Selections - Device

    Recovery: Select from the Maintenance setting history the settings you wish to recover. Tap [Recovery] to set that as the new settings. Import: Tap [Import] to upload setting from another system. Export: Tap [Export] to send the selected setting values to a prepared USB memory drive. Cubiscan 200 SQ...

  • Page 156: Figure 160 Adjustment Selections - Firmware

    Delete: Select the text file displayed in the list you wish to delete, then tap [Delete]. Update: Select the desired text file displayed in the list, then tap [Update] to update the firmware. Cubiscan 200 SQ...

  • Page 157: Chapter 4 Disassembling

    Complete the following steps to remove the display from the CS 200 SQ: 1. To disconnect the input connectors from the conveyor to the display, unplug connectors A, B, and C from the display as shown in the figure. Figure 161 Removing display - Connector screws Cubiscan 200 SQ...

  • Page 158: Figure 162 Removing Display - Back Of Display

    Removing display - Back of display 4. With the display removed from the main unit, the internal components of the display may be accessed, including: the indicator board, touchscreen relay board, and mother board. Figure 163 Removing display - Display internals Cubiscan 200 SQ...

  • Page 159: Relay Board

    SHEET AA(DISP_15LCD) along with the touchscreen (part number: 41025908000100). 1. Disconnect the touchscreen relay board (see “Relay board” on page 130). 2. Peel off the surface sheet with the TERAOKA logo. This sheet will need to be replaced. Cubiscan 200 SQ...

  • Page 160: Removing Indicator Board

    3. Remove the touch panel. Figure 165 Removing display - Touchscreen removal Removing indicator board 1. Remove the display from the main unit (see “Removing display from main unit” on page 128). 2. Disconnect the cable from the board. Cubiscan 200 SQ...

  • Page 161: Mother Board

    3. Remove the 4 screws securing the board to the display, then remove board. Figure 166 Removing display - Indicator board Mother board 1. Remove the display from the main unit (see “Removing display from main unit” on page 128). Cubiscan 200 SQ...

  • Page 162: Figure 167 Removing Display - Mother Board

    2. Remove the 2 screws shown in the figure, then turn the sheet metal over as illustrated in the figure: Figure 167 Removing display - Mother board 3. Carefully disconnect the 12 connectors illustrated in the following figure: Figure 168 Removing display - Motherboard connectors Cubiscan 200 SQ...

  • Page 163: Replacing Lcd

    Figure 170 Removing display - Removing SSD 7. Install the SSD and memory in the new mother board. Replacing LCD 1. Remove the display from the main unit (see “Removing display from main unit” on page 128). Cubiscan 200 SQ...

  • Page 164: Figure 171 Removing Display - Mother Board Removal

    4. Remove the 4 screws at the four corners to remove the mother board from the display. The cables and wires do not need to be removed from the mother board. Once the 4 screws are removed, it can be set aside so that the LCD may be accessed. Cubiscan 200 SQ...

  • Page 165: Figure 172 Removing Display - Removing Motherboard From Lcd

    Do not throw the tape away as it will be reused. Figure 172 Removing display - Removing motherboard from LCD 6. Disconnect the indicated cables from the back of the LCD and turn the mother board toward you. This will prevent cables form becoming entangled. Cubiscan 200 SQ...

  • Page 166: Figure 173 Removing Display - Removing Lcd And Frame

    Figure 173 Removing display - Removing LCD and frame 8. Remove the 4 screws that secure the LCD in the sheet metal frame. Figure 174 Removing display - Separating LCD from frame Cubiscan 200 SQ...

  • Page 167: Figure 175 Removing Display - Lcd Removed From Sheet Metal

    DISASSEMBLING Display 9. The LCD is now free from the display and can be replaced. Figure 175 Removing display - LCD removed from sheet metal Cubiscan 200 SQ...

  • Page 168: Control Box

    When you release the knob on the power switch cover the door will close automatically. Figure 176 Control box - Main breaker 2. Toggle the main breaker to OFF to completely turn off the CS 200 SQ. Figure 177 Control box - Main breaker Cubiscan 200 SQ...

  • Page 169: Figure 178 Control Box - Removing Side Panel

    Figure 179 Control box - Removing side panel 5. To turn off the power to the main board, press the SW1 button. To turn off the power of the transfer board, press the SW2 button. When the Cubiscan 200 SQ...

  • Page 170: Mother Board

    (see “Preparation before replacement” on page 139). Perform the following steps to access and service the mother board: 1. Locate the control box under the gate on the back of the conveyor. Cubiscan 200 SQ...

  • Page 171: Figure 181 Control Box - Removing Control Box Cover

    Control box - Motherboard 5. Remove the 11 connectors indicated in the figure. When replacing the board, be sure to remove the MicroSD card attached to the original board and attach it to the main board after replacement. Cubiscan 200 SQ...

  • Page 172: Transport Board

    Before servicing the transport board, ensure the power is turned off to the control box (see “Preparation before replacement” on page 139). Perform the following steps to access and service the transport board: 1. There is a control box under the gate on the back. Cubiscan 200 SQ...

  • Page 173: Figure 184 Control Box - Removing Control Box Cover

    4. The transport board is on the right side of the control box. When the LED is lit, the main board is energized. Figure 185 Control box - Transport board 5. Remove the connectors indicated by the figure. Cubiscan 200 SQ...

  • Page 174: Figure 186 Control Box - Removing Transport Board

    DISASSEMBLING Control box 6. Remove the transport board after removing the 4 screws at the corners of the board. Figure 186 Control box - Removing transport board Cubiscan 200 SQ...

  • Page 175: A/D Box

    Figure 187 A/D BOX - Main breaker cover 2. Toggle the main breaker to OFF to completely turn off the CS 200 SQ. Figure 188 A/D BOX - Main breaker Cubiscan 200 SQ...

  • Page 176: Figure 189 A/D Box - Removing Side Panel

    5. To turn off the power to the A/D board, press the SW1 button. When the switch is toggled off, the red LED directly above the switch will turn off, indicating the power is off. Figure 190 A/D BOX - Board switches Cubiscan 200 SQ...

  • Page 177: Accessing A/D Box

    1. Open the power box cover housing the A/D BOX. 2. Remove the 4 screws securing the sheet metal covering on the right side of the A/D BOX and slide the sheet metal out. Figure 191 A/D BOX - Right side cover Cubiscan 200 SQ...

  • Page 178: Figure 192 A/D Box - Right Side Hexagonal Screws

    A/D BOX - Right side hexagonal screws 4. Remove the 4 screws securing the sheet metal on the left side of the A/D Box and slide out the sheet metal. Figure 193 A/D BOX - Left side cover Cubiscan 200 SQ...

  • Page 179: Figure 194 A/D Box- Left Side Hexagonal Screws

    5. Remove the 2 hexagonal cap screws at the bottom left as indicated in the figure. Figure 194 A/D BOX- Left side hexagonal screws 6. Lift the power supply box up slightly and tilt the A/D BOX toward you. Figure 195 A/D BOX - Removing A/D BOX Cubiscan 200 SQ...

  • Page 180: Figure 196 A/D Box - Ul Clamps

    Figure 196 A/D BOX - UL clamps 8. Remove the 4 hexagonal cap screws on the sides of the A/D BOX. This will allow the A/D BOX to move freely. Figure 197 A/D BOX - Side screws Cubiscan 200 SQ...

  • Page 181: Figure 198 A/D Box - Removing Box

    9. Carefully remove the A/D BOX, pulling it slowly toward you. Figure 198 A/D BOX - Removing box 10. Remove the 4 screws securing the upper cover of the A/D BOX, then slide the cover off. Figure 199 A/D BOX - Cover Cubiscan 200 SQ...

  • Page 182: A/D Board Replacement

    A/D BOX for easy access (see “Accessing A/D BOX” on page 148). Complete the following steps to replace the A/D board: 1. The A/D board for scale B and C are secured with 2 screws each. Cubiscan 200 SQ...

  • Page 183: Figure 201 A/D Box - A/D Board

    A/D BOX - A/D Board 3. Disconnect the cable indicated in the figure and remove the indicated load cell wires soldered to the board. The board can now be removed. Figure 202 A/D BOX - Removing A/D board Cubiscan 200 SQ...

  • Page 184: A/D Control Board

    1. Remove the 2 screws on either side of the A/D Box to free it from the sheet metal frame. 2. Turn the box over to expose the backside. Figure 203 A/D BOX - Control board Cubiscan 200 SQ...

  • Page 185: Gate Sensor Board

    Together with the side gates, the sensor data obtained determines the dimensions of an object in 3-dimensional space. When servicing the sensor(s), only remove the board(s) being serviced. 1. Lift up the handle of the lower gate cover. Cubiscan 200 SQ...

  • Page 186: Figure 205 Gate Sensor Board - Accessing Boards (Bottom Gate)

    DISASSEMBLING Gate sensor board 2. Pull the cover toward you and remove it. Figure 205 Gate sensor board - Accessing boards (bottom gate) Cubiscan 200 SQ...

  • Page 187: Figure 206 Gate Sensor Board - Removing Covers (Bottom Gate)

    DISASSEMBLING Gate sensor board 3. To remove the front and back covers, remove the 8 screws securing each cover. Figure 206 Gate sensor board - Removing covers (bottom gate) Cubiscan 200 SQ...

  • Page 188: Figure 207 Gate Sensor Board - Cap Screws (Bottom Gate)

    DISASSEMBLING Gate sensor board 4. Remove the 2 hexagonal cap screws on the front and back side. Figure 207 Gate sensor board - Cap screws (bottom gate) Cubiscan 200 SQ...

  • Page 189: Figure 208 Gate Sensor Board - Gate Connector (Bottom Gate)

    5. Remove the connector on the front side as shown in the figure. Figure 208 Gate sensor board - Gate connector (bottom gate) 6. Lift the gate sensor unit slightly and pull out to remove. Figure 209 Gate sensor board - Removing gate (bottom gate) Cubiscan 200 SQ...

  • Page 190: Figure 210 Gate Sensor Board - Removing Gate (Bottom Gate)

    Figure 211 Gate sensor board - Gate blinker (bottom gate) 9. Remove the 4 hexagonal column head screws to detach the board. Figure 212 Gate sensor board - Column head screws (bottom gate) Cubiscan 200 SQ...

  • Page 191: Figure 213 Gate Sensor Board - Board Connectors (Bottom Gate)

    Gate sensor board - Board connectors (bottom gate) 11. When installing new board, set DipSW2 according to the placement of the board as follows: Board Placement Back side Center Front side Figure 214 Gate sensor board - Dip SW2 Cubiscan 200 SQ...

  • Page 192: Gate Side (Receiving)

    3-dimensional space. When servicing the sensor(s), only remove the board(s) being serviced. 1. Remove the 8 screws on the receiving side of the main unit. Figure 215 Gate sensor board - Side cover (receiving) Cubiscan 200 SQ...

  • Page 193: Figure 216 Gate Sensor Board - Sensor Boards (Receiving)

    2. Remove the 8 screws along the receiving side of the gate. Slide to remove cover, exposing the sensor boards. Figure 216 Gate sensor board - Sensor boards (receiving) 3. Remove the 4 screws at each corner of the board to be serviced. Cubiscan 200 SQ...

  • Page 194: Gate Side (Emitting)

    Figure 218 Gate sensor board - Dip SW2 (receiving) Gate side (emitting) The emitting side of the gate consists of three light emitting boards. These boards emit light that will be received by the opposite side gate. Together Cubiscan 200 SQ...

  • Page 195: Figure 219 Gate Sensor Board - Side Cover (Emitting)

    Figure 219 Gate sensor board - Side cover (emitting) 2. Remove the 8 screws along the emitting side of the gate. Slide to remove cover, exposing the sensor boards. Figure 220 Gate sensor board - Sensor boards (emitting) Cubiscan 200 SQ...

  • Page 196: Figure 221 Gate Sensor Board - Board Removal (Emitting)

    5. When installing new board, set Dip SW2 according to the placement of the board as follows: Board Placement Level 1 Level 2 Level 3 Level 4 ON - master/ OFF - slave Figure 222 Gate sensor board - Dip SW2 (emitting) Cubiscan 200 SQ...

  • Page 197: Upper Gate (Emitting)

    1. Remove the 8 screws along the top of the upper gate, then gently take off cover. Figure 223 Gate sensor board - Cover screws (upper gate) 2. Disconnect the connectors for the board you are serving. The backside board has one connector. The center and front boards have two connectors. Cubiscan 200 SQ...

  • Page 198: Figure 224 Gate Sensor Board - Connectors (Upper Gate)

    Board Placement Level 1 Level 2 Level 3 Level 4 ON - master on front board/ OFF - slave on center and back board Figure 225 Gate sensor board - Dip SW2 (upper gate) Cubiscan 200 SQ...

  • Page 199: Passage Sensor Board

    A, then remove cover. Figure 226 Conveyor A emitter - Cover screws 2. Remove the 3 screws on the top side and the 2 screws at the side of the inner rail component. Gently remove the cover. Cubiscan 200 SQ...

  • Page 200: Figure 227 Conveyor A Emitter - Exposed Boards

    4. Remove the 4 screws securing the sheet metal frame to the main unit as indicated in the figure. 5. Tilt the sheet metal up to gain better access to the boards. Figure 228 Conveyor A emitter - Accessing boards Cubiscan 200 SQ...

  • Page 201: Figure 229 Conveyor A Emitter - Tpb-3863 (Small) Board

    1. When servicing the TPB-3865 (large) board, remove the 2 connectors indicated in the figure. 2. Remove the 8 screws securing the board to the sheet metal frame. Figure 230 Conveyor A emitter - TPB-3865 (large) board Cubiscan 200 SQ...

  • Page 202: Conveyor B Emitter

    (SENS-2, 3, 4, 5). Figure 231 Conveyor A emitter - SW1 Conveyor B emitter Conveyor B contains two types of emitters: TPB-3863 (small) and TPB-3865 (large). Complete the following steps to service the emitter boards for conveyor B: Cubiscan 200 SQ...

  • Page 203: Figure 232 Conveyor B Emitter - Cover Screws

    (small) boards will be exposed. Each board requires its own procedure to remove. Figure 233 Conveyor B emitter - Exposed boards 4. Remove the 5 screws securing the sheet metal frame to the main unit as indicated in the figure. Cubiscan 200 SQ...

  • Page 204: Figure 234 Conveyor B Emitter - Accessing Boards

    2. Remove the 4 screws at each corner of the board to detach the board from the sheet metal frame. 3. Replace with new board. Replacing the left TPB-3865 (large) board 1. When servicing the left TPB-3865 (large) board, remove the 2 connectors indicated in the figure. Cubiscan 200 SQ...

  • Page 205: Figure 236 Conveyor B Emitter - Left Tpb-3865 (Large) Board

    Set the switch on the right side (SENS-6,7). Figure 237 Conveyor B emitter - SW1 (SENS - 6, 7) Replacing the right TPB-3865 (large) board 1. When servicing the TPB-3865 (large) board, remove the 2 connectors indicated in the figure. Cubiscan 200 SQ...

  • Page 206: Conveyor A Receiver

    Figure 239 Conveyor B emitter - SW1 (SENS-2, 3, 4, 5) Conveyor A receiver Conveyor A contains two types of receivers: TPB-3864 (small) and TPB-3866 (large). Complete the following steps to service the boards for conveyor A: Cubiscan 200 SQ...

  • Page 207: Figure 240 Conveyor A Receiver - Cover Screws

    2. Remove the 2 screws on the upper side and the 2 screws at the side of cover next to gate. 3. Remove the 2 hexagonal cap screws indicated in the figure and remove the cover next to the gate. Figure 241 Conveyor A receiver - Hexagonal cap screws Cubiscan 200 SQ...

  • Page 208: Figure 242 Conveyor A Receiver - Exposed Boards

    7. Tilt the sheet metal up to gain better access to the boards. Figure 243 Conveyor A receiver - Accessing boards Removing the TPB-3864 (small) board 1. When servicing the TPB-3863 (small) board, remove the connector indicated in the figure. Cubiscan 200 SQ...

  • Page 209: Figure 244 Conveyor A Receiver - Tpb-3864 (Small) Board

    1. When servicing the TPB-3866 (large) board, remove the 2 connectors indicated in the figure. 2. Remove the 10 screws securing the board to the sheet metal frame. Figure 245 Conveyor A receiver - TPB-3866 (large) board Cubiscan 200 SQ...

  • Page 210: Conveyor B Receiver

    Figure 246 Conveyor A receiver - SW5 (SENS-2, 3, 4, 5) Conveyor B receiver Conveyor B contains two types of receivers: TPB-3864 (small) and TPB-3866 (large). Complete the following steps to service the boards for conveyor B: Cubiscan 200 SQ...

  • Page 211: Figure 247 Conveyor B Receiver - Cover Screws

    2. Remove the 2 screws on the upper side and the 2 screws at the side of cover next to gate. 3. Remove the 2 hexagonal cap screws indicated in the figure. Then, remove the cover next to the gate. Figure 248 Conveyor B receiver - Hexagonal cap screws Cubiscan 200 SQ...

  • Page 212: Figure 249 Conveyor B Receiver - Exposed Boards

    7. Tilt the sheet metal up to gain better access to the boards. Figure 250 Conveyor B receiver - Accessing boards Removing the TPB-3864 (small) board 1. When servicing the TPB-3864 (small) board, remove the connector indicated in the figure. Cubiscan 200 SQ...

  • Page 213: Figure 251 Conveyor B Receiver - Tpb-3864 (Small) Board

    1. When servicing the left TPB-3866 (large) board, remove the 2 connectors indicated in the figure. 2. Remove the 10 screws securing the board to the sheet metal frame. Figure 252 Conveyor B emitter - Right TPB-3866 (large) board Cubiscan 200 SQ...

  • Page 214: Figure 253 Conveyor B Receiver - Sw5 (Sns - 6, 7)

    1. When servicing the TPB-3866 (large) board, remove the 2 connectors indicated in the figure. 2. Remove the 10 screws securing the board to the sheet metal frame. Figure 254 Conveyor B emitter - Left TPB-3866 (large) board Cubiscan 200 SQ...

  • Page 215: Figure 255 Conveyor B Emitter - Sw5 (Sens-2, 3, 4, 5)

    3. Before replacing the board, set SW5 on the new board. The SW5 setting differs depending on the installation location. Set the switch on the left side (SENS-2, 3, 4, 5). Figure 255 Conveyor B emitter - SW5 (SENS-2, 3, 4, 5) Cubiscan 200 SQ...

  • Page 216: Inverter

    DISASSEMBLING Inverter Inverter 1. Remove the 5 screws securing the cover for the conveyor’s inverter and gently lift and pull off cover. Figure 256 Inverter - Cover screws Cubiscan 200 SQ...

  • Page 217: Figure 257 Inverter - Cover Removed

    3. Detach the inverter and sheet metal frame from the main unit. Figure 258 Inverter - Removing inverter Once the inverter is detached from the main unit, the removal procedure is the same for both conveyors A and B. Cubiscan 200 SQ...

  • Page 218: Figure 259 Inverter - Cable

    Each wire is labeled according to its corresponding terminal and the conveyor it connects to, i.e. “CC A” connects to terminal CC of conveyor A. 7. Insert the driver into the hole at the bottom of the inverter, indicated in the figure. Cubiscan 200 SQ...

  • Page 219: Figure 261 Inverter - Revealing Bottom Terminals

    9. Remove the 3 screws along the sheet metal to disconnect the wires as indicated in the figure. Figure 262 Inverter - Sheet metal screws 10. Push cover as shown in the figure and remove by lifting it diagonally upward. Three more terminals marked with blue will be revealed. Cubiscan 200 SQ...

  • Page 220: Figure 263 Inverter - Connections Revealed

    12. Remove the 2 hexagonal cap screws on the upper left and lower right of the inverter as indicated in the figure. This will free the inverter from the sheet metal. Figure 264 Inverter - Removing frame Cubiscan 200 SQ...

  • Page 221: Drive Belt

    Conveyor A drive belt - Cover screws 3. Remove the main motor pulley cover. 4. Remove the 3 hexagonal cap screws on the left side of the motor pulley cover and the 2 hexagonal cap screws on the top. Cubiscan 200 SQ...

  • Page 222: Figure 266 Conveyor A Drive Belt - Motor Pulley Cover

    6. Remove the 2 hexagonal cap screws securing the sheet metal frame for the encoder. Figure 267 Conveyor A drive belt - Encoder 7. Carefully, pull the encoder and sheet metal frame away from the main unit. The main motor will now be exposed. Cubiscan 200 SQ...

  • Page 223: Figure 268 Conveyor A Drive Belt - Main Motor

    8. Mark the position of the main motor mount with a marker. It is important to indicate this position, so the motor can be repositioned correctly after belt replacement. Figure 268 Conveyor A drive belt - Main motor Cubiscan 200 SQ...

  • Page 224: Figure 269 Conveyor A Drive Belt - Left Mount Bolts

    Figure 269 Conveyor A drive belt - Left mount bolts 10. After loosening the left mount bolts, loosen the right mount bolts by making 4 to 5 turns. Figure 270 Conveyor A drive belt - Right mount bolts Cubiscan 200 SQ...

  • Page 225: Figure 271 Conveyor A Drive Belt - Sliding Motor

    Conveyor A drive belt - Sliding motor 12. Carefully, pull the belt from the motor pulley and rollers, sliding it away from the main unit. Once free, the belt may be serviced or replaced. Figure 272 Conveyor A drive belt - Removing belt Cubiscan 200 SQ...

  • Page 226: Conveyor B Drive Belt

    Conveyor B drive belt - Cover screws 3. Remove the main motor pulley cover. 4. Remove the 3 hexagonal cap screws on the right side of the motor pulley cover and the 2 hexagonal cap screws on the top. Cubiscan 200 SQ...

  • Page 227: Figure 274 Conveyor B Drive Belt - Motor Pulley Cover

    Drive belt 5. Gently, pull off cover revealing the motor pulley system. Figure 274 Conveyor B drive belt - Motor pulley cover 6. Remove the 2 hexagonal cap screws securing the sheet metal frame for the encoder. Cubiscan 200 SQ...

  • Page 228: Figure 275 Conveyor B Drive Belt - Encoder

    DISASSEMBLING Drive belt 7. Carefully, pull the encoder and sheet metal frame away from the main unit. The main motor will now be exposed. Figure 275 Conveyor B drive belt - Encoder Cubiscan 200 SQ...

  • Page 229: Figure 276 Conveyor B Drive Belt - Main Motor

    8. Mark the position of the main motor mount with a marker. It is important to indicate this position, so the motor can be repositioned correctly after belt replacement. Figure 276 Conveyor B drive belt - Main motor Cubiscan 200 SQ...

  • Page 230: Figure 277 Conveyor B Drive Belt - Left Mount Bolts

    Conveyor B drive belt - Left mount bolts 10. After loosening the right mount bolts, loosen the 2 left mount bolts by making 4 to 5 turns. Figure 278 Conveyor B drive belt - Right mount bolts Cubiscan 200 SQ...

  • Page 231: Figure 279 Conveyor B Drive Belt - Sliding Motor

    Conveyor B drive belt - Sliding motor 12. Carefully, pull the belt from the motor pulley and rollers, sliding it away from the main unit. Once free, the belt may be serviced or replaced. Figure 280 Conveyor B drive belt - Removing belt Cubiscan 200 SQ...

  • Page 232: Main Motor

    1. Before pulling out the main motor, unplug the connector as shown in the figure. 2. Tilt the front facing side of the main motor slightly upward, then pull together with the sheet metal frame to remove it. Figure 281 Conveyor A motor - Removing motor Cubiscan 200 SQ...

  • Page 233: Figure 282 Conveyor A Motor - Removing Connector (Receiving End)

    4. Detach the rest of the connector from the sheet metal frame by loosening the plastic clamp securing it. 5. Remove the hexagonal cap screw securing the ground wire to the sheet metal frame. Figure 283 Conveyor A motor - Removing connector Cubiscan 200 SQ...

  • Page 234: Conveyor B Main Motor

    Even though the belt is not being replaced, it is still important to mark the position of main motor mount before removing the belt. These markings will be used when the belt is reattached following motor servicing. 1. Before pulling out the main motor, unplug the connector as shown in the figure. Cubiscan 200 SQ...

  • Page 235: Figure 285 Conveyor B Motor - Removing Motor

    3. Remove the motor connector from the sheet metal frame by holding the side pins of the receiving end of the connector with pliers while pulling through the frame. Figure 286 Conveyor B motor - Removing connector (receiving end) Cubiscan 200 SQ...

  • Page 236: Figure 287 Conveyor B Motor - Removing Connector

    5. Remove the hexagonal cap screw securing the ground wire to the sheet metal frame. Figure 287 Conveyor B motor - Removing connector 6. Remove the 4 hexagonal bolts securing the main motor to sheet metal frame. Figure 288 Conveyor B motor - Hexagonal bolts Cubiscan 200 SQ...

  • Page 237: Roller/ Transport Belt

    Roller/ transport belt 7. Remove main motor for servicing or replacement. Roller/ transport belt Conveyor A driven roller 1. Remove the 6 screws and pull off the cover. Figure 289 Conveyor A driven roller - Cover screws Cubiscan 200 SQ...

  • Page 238: Figure 290 Conveyor A Driven Roller - Removing Guide (Back Side)

    Conveyor A driven roller - Removing guide (back side) 3. Remove the guide on the front side of the main unit by removing the 3 hexagonal cap screws. Figure 291 Conveyor A driven roller - Removing guide (front side) Cubiscan 200 SQ...

  • Page 239: Figure 292 Conveyor A Driven Roller - Marking Adjustment

    4. Use sticker/tape and pen to mark the position of each adjuster as illustrated in the figure. Figure 292 Conveyor A driven roller - Marking adjustment 5. Loosen the 4 hexagonal screws that secure each adjuster (8 screws in total). Figure 293 Conveyor A driven roller - Loosening adjusters Cubiscan 200 SQ...

  • Page 240: Figure 294 Conveyor A Driven Roller - Loosen Belt Tension

    7. To loosen belt tension, tighten the hexagonal bolt near the adjuster by turning it in the direction indicated by the arrow in the figure. Figure 294 Conveyor A driven roller - Loosen belt tension 8. Remove each adjuster by removing the 4 loosened hexagonal screws. Cubiscan 200 SQ...

  • Page 241: Conveyor A Drive Roller

    10. The driven roller is now free to be serviced or replaced. Conveyor A drive roller 1. Remove the driven roller (see “Conveyor A driven roller” on page 208). 2. Remove the drive roller belt (see “Conveyor A drive belt” on page 192). Cubiscan 200 SQ...

  • Page 242: Figure 296 Conveyor A Roller - Removing

    Conveyor A roller - Removing back cover 4. Loosen the 2 immobilizers and pull out the pulley from the roller. 5. Pinch the key attached to the roller with pliers and remove. Figure 297 Conveyor A roller - Removing pulley Cubiscan 200 SQ...

  • Page 243: Figure 298 Conveyor A Roller - Bearing Unit

    DISASSEMBLING Roller/ transport belt 6. Remove the 4 hexagonal screws at each end of the bearing unit and remove unit. Figure 298 Conveyor A roller - Bearing unit Cubiscan 200 SQ...

  • Page 244: Conveyor A Transport Belt

    Conveyor A roller - Removing drive roller Conveyor A transport belt 1. Remove the driven roller (see “Conveyor A driven roller” on page 208). 2. Remove the drive roller (see “Conveyor A drive roller” on page 212). Cubiscan 200 SQ...

  • Page 245: Figure 300 Conveyor A Transport Belt - Removing Top Plate

    DISASSEMBLING Roller/ transport belt 3. Remove the 4 hexagonal screws that secure the top plate. Figure 300 Conveyor A Transport belt - Removing top plate Cubiscan 200 SQ...

  • Page 246: Figure 301 Conveyor A Transport Belt - Removing Transport Belt

    Roller/ transport belt 4. Lift one side of conveyor and pull transport belt to remove. Figure 301 Conveyor A Transport belt - Removing transport belt 5. After removing the transport belt, gently set top plate back in place. Cubiscan 200 SQ...

  • Page 247: Conveyor B Driven Roller

    Conveyor B driven roller - Cover screws 2. Remove the guide on the back side of the main unit by removing the 6 hexagonal cap screws. Figure 303 Conveyor B driven roller - Removing guide (back side) Cubiscan 200 SQ...

  • Page 248: Figure 304 Conveyor B Driven Roller - Removing Guide (Front Side)

    Figure 304 Conveyor B driven roller - Removing guide (front side) 4. Use sticker/tape and pen to mark the position of each adjuster as illustrated in the figure. Figure 305 Conveyor B driven roller - Marking adjustment Cubiscan 200 SQ...

  • Page 249: Figure 306 Conveyor B Driven Roller - Loosening Adjusters

    5. Loosen the 4 hexagonal screws that secure each adjuster (8 screws in total). Figure 306 Conveyor B driven roller - Loosening adjusters 6. Loosen the hexagonal nut that secures the frame to the position of the bolt head. Cubiscan 200 SQ...

  • Page 250: Figure 307 Conveyor B Driven Roller - Loosen Belt Tension

    7. To loosen belt tension, tighten the hexagonal bolt near the adjuster by turning it as shown in the figure. Figure 307 Conveyor B driven roller - Loosen belt tension 8. Remove each adjuster by removing the 4 loosened hexagonal screws. Cubiscan 200 SQ...

  • Page 251: Conveyor B Drive Roller

    10. The driven roller is now free to be serviced or replaced. Conveyor B drive roller 1. Remove the driven roller (see “Conveyor B driven roller” on page 218 ). 2. Remove the drive roller belt (see “Conveyor B drive belt” on page 197). Cubiscan 200 SQ...

  • Page 252: Figure 309 Conveyor B Drive Roller - Removing

    3. Remove the 8 screws and remove the back cover. Figure 309 Conveyor B drive roller - Removing back cover 4. Loosen the 2 immobilizers and pull out the pulley from the roller. Figure 310 Conveyor B drive roller - Loosening immobilizers Cubiscan 200 SQ...

  • Page 253: Figure 311 Conveyor B Drive Roller - Removing Pulley

    5. Pinch the key attached to the roller with pliers and remove. Figure 311 Conveyor B drive roller - Removing pulley 6. Remove the 4 hexagonal screws at each end of the bearing unit and remove unit. Figure 312 Conveyor B drive roller - Bearing unit Cubiscan 200 SQ...

  • Page 254: Conveyor B Transport Belt

    1. Remove the driven roller (see “Conveyor B driven roller” on page 218 ). 2. Remove the drive roller belt (see “Conveyor B drive belt” on page 197). 3. Remove the 4 hexagonal screws that secure the top plate. Figure 314 Conveyor B Transport belt - Removing top plate Cubiscan 200 SQ...

  • Page 255: Figure 315 Conveyor B Transport Belt - Removing Transport Belt

    Roller/ transport belt 4. Lift one side of conveyor and pull transport belt to remove. Figure 315 Conveyor B Transport belt - Removing transport belt 5. After removing the transport belt, gently set top plate back in place. Cubiscan 200 SQ...

  • Page 256: Chapter 5 Boards & Parts

    CHAPTER 5 BOARDS & PARTS Block diagram Display Figure 316 Block diagram - Display Cubiscan 200 SQ...

  • Page 257: Inverter

    BOARDS & PARTS Block diagram Inverter Figure 317 Block diagram - Inverter Cubiscan 200 SQ...

  • Page 258: Power Supply

    BOARDS & PARTS Block diagram Power supply Figure 318 Block diagram - Power supply Cubiscan 200 SQ...

  • Page 259: Main Unit

    BOARDS & PARTS Boards Main unit Figure 319 Block diagram - Main unit Boards Cubiscan 200 SQ...

  • Page 260: Main Board: Tpb-3850

    BOARDS & PARTS Boards Main board: TPB-3850 Figure 320 Boards- Main board (TPB-3850) Cubiscan 200 SQ...

  • Page 261: Transport Board: Tpb-3851

    BOARDS & PARTS Boards Transport board: TPB-3851 Figure 321 Boards- Transport board (TPB-3851) Cubiscan 200 SQ...

  • Page 262: A/D Board: Tpb-3273

    BOARDS & PARTS Boards A/D board: TPB-3273 Figure 322 Boards- A/D board (TPB-3273) A/D control board: TPB-3852 Figure 323 Boards- A/D board (TPB-3852) Cubiscan 200 SQ...

  • Page 263: Relay Board: Tpb-3853

    BOARDS & PARTS Boards Relay board: TPB-3853 Figure 324 Boards- Relay board (TPB-3853) Power distribution board: TPB-3854 Figure 325 Boards- Power distribution board (TPB-3854) Cubiscan 200 SQ...

  • Page 264: Gate Sensor (Emitter) Board: Tpb-3282

    BOARDS & PARTS Boards Gate sensor (emitter) board: TPB-3282 Figure 326 Boards- Gate sensor (emitter) board (TPB-3282) Cubiscan 200 SQ...

  • Page 265: Gate Sensor (Receiver) Board: Tpb-3283

    BOARDS & PARTS Boards Gate sensor (receiver) board: TPB-3283 Figure 327 Boards- Gate sensor (receiver) board (TPB-3283) Passage sensor (emitter) board: TPB-3863 Figure 328 Boards- Passage sensor (emitter) board (TPB-3863) Cubiscan 200 SQ...

  • Page 266: Passage Sensor (Receiver) Board: Tpb-3864

    Passage sensor (receiver) board: TPB-3864 Figure 329 Boards- Passage sensor (receiver) board (TPB-3864) Passage sensor (emitter) board: TPB-3865 Figure 330 Boards- Large passage sensor (emitter) board (TPB-3865) Passage sensor (receiver) board: TPB-3866 Figure 331 Boards- Large passage sensor (receiver) board (TPB-3866) Cubiscan 200 SQ...

  • Page 267: Stack-Lite Board: Tpb-3926

    Power supply board (main power supply): Toggling switch stops power to the power supply board (main). Main board: Toggling switch stops power supply to the main board. Transport board: Toggling switch stops power to the transfer board. Relay board: Toggling switch stops power to the relay board. Cubiscan 200 SQ...
  • Page 268 When replacing the relay board, turn off SW3 and SW5. Mother board: Toggling switch stops power to the mother board. ❖ When replacing the motherboard, turn SW4 and SW5 OFF. Backup battery: Toggling switch stops power to the relay board from mother board. Cubiscan 200 SQ...

  • Page 269: Power Board: Swf150P-24

    BOARDS & PARTS Boards Power board: SWF150P-24 Figure 334 Boards- Power board (SWF150P-24) Touch panel relay board: TSC-54/RU-F Figure 335 Boards- Touch panel relay board (TSC-54/RU-F) Cubiscan 200 SQ...

  • Page 270: Ssd: Axm21Es3-64Gm-B

    BOARDS & PARTS Boards SSD: AXM21ES3-64GM-B Figure 336 Boards- SSD (AXM21ES3-64M-B) Memory: PC3-12800 4GB Figure 337 Boards- Memory (PC3-12800 4GB) Cubiscan 200 SQ...

  • Page 271: Motherboard: Emx-Byt2-A1-01R

    BOARDS & PARTS Wire & Connectors Motherboard: EMX-BYT2-A1-01R Figure 338 Boards - Motherboard (EMX-BYT2-A1-01R) Wire & Connectors Cubiscan 200 SQ...

  • Page 272: Cnw-15445-00

    TEST_CONVEYOR ENC1_A ENC1AO ENC1_B ENC1BO ENC2_A ENC2AO ENC2_B ENC2BO SEN1A SEN1 GNDS GNDS GNDS GNDS VCC24CONV VCC24MAIN VCC24CONV VCC24MAIN GNDP GNDP GNDP GNDP RXMAIN TXMAIN TXMAIN RXMAIN TXD_FPGABOTH RXD_FPGFLASH RXD_FPGAINV TXD_FPGAFLASH SELCONV1 SELCONV1 SELCONV2 SELCONV2 GNDP GNDP Cubiscan 200 SQ...

  • Page 273: Cnw-15447-01

    BOARDS & PARTS Wire & Connectors CNW-15447-01 Figure 340 Boards- CNW-15447-01 Parts Number: 20CNW001544701 A: TPB-03851 (CN3) B: Direction Indicator Switch A connector B connector Signal Signal VCC24IN TEST-SW SHIELD Cubiscan 200 SQ...

  • Page 274: Cnw-15448-01

    BOARDS & PARTS Wire & Connectors CNW-15448-01 Figure 341 Boards- CNW-15448-01 Parts Number: 20CNW001544801 A: TPB-03851 (CN5) B: VF-nC3M A connector B connector Signal Signal D+INVA D-INVA Cubiscan 200 SQ...

  • Page 275: Cnw-15449-01

    BOARDS & PARTS Wire & Connectors CNW-15449-01 Figure 342 Boards - CNW-15449-01 Parts Number: 20CNW001544901 A: TPB-03851 (CN7) B: VF-nC3M A connector B connector Signal Signal D+INVA D-INVA Cubiscan 200 SQ...

  • Page 276: Cnw-15450-01

    Boards - CNW-15450-01 Parts Number: 20CNW001545001 A: TPB-03851 (CN8) B,C: CNW-15508 (ENCORDER ASSY) A connector B/C connector Signal Signal VCC5ENC TEST_ENC VCC5ENC ENC1AI GNDS ENC1BI GNDS SHIELD SHIELD GNDP SHIELD VCC5ENC ENC2AI GNDS ENC2BI GNDS SHEILD SHIELD GNDP SHIELD Cubiscan 200 SQ...

  • Page 277: Cnw-15451-00

    Parts Number: 20CNW001545100 A: CNW-15499 B,C: CNW-15508 (ENCORDER ASSY) D: CNW-15499 E,F: CNW-15474 A/B/C/D/E connector B/C/E/F connector Signal Signal VCC24 IN24V VCC24 IN24V VCC24_IN TEST_MSTOP VCC24_LED LED24V GNDP OUT24V IN24V OUT24V IN24V VCC24_IN TEST_ISTOP VCC24_LED LED24V GNDP Cubiscan 200 SQ...

  • Page 278: Cnw-15452-01

    CNW-15452-01 Figure 345 Boards - CNW-15452-01 Parts Number: 20CNW001545201 A: CNW-15503 B, B: TPB-03850 (CN20), C: EARTH, D: CNW-15491, E:TPB-03850 (CN1) A connector B/C connector Signal Signal NRXD U1-TXD NTXD U1-RXD GNDS SHIELD SHIELD USBD+ USBD- GNDS Cubiscan 200 SQ...

  • Page 279: Cnw-15453-00

    SHIELD CNW-15453-00 Figure 346 Boards - CNW-15453-00 Parts Number: 20CNW001545300 A: TPB-03850 (CN10) B: CNW-15454 A connector B/C connector Signal Signal VCC24IN TEST_GATE_SNSH GATE_H1- CLK- GATE_H2- DATA- GATE_H1+ CLK+ GATE_H2+ DATA+ VCC24GATE VCC24GATE VCC24GATE VCC24GATE VCC24GATE VCC24GATE Cubiscan 200 SQ...

  • Page 280: Cnw-15454-01

    CNW-15454-01 Figure 347 Boards- CNW-15454-01 Parts Number: 20CNW001545401 A: CNW-15453 B: TPB-03283 (CN6) A connector B connector Signal Signal CLK- CLK- DTATA- DTATA- CLK+ CLK+ DATA+ DATA+ VCC24GATE VCC24GATE VCC24GATE VCC24GATE VCC24GATE VCC24GATE VCC24GATE VCC24GATE VCC24GATE VCC24GATE Cubiscan 200 SQ...

  • Page 281: Cnw-15455-01

    RID1+ SHIELD CNW-15455-01 Figure 348 Boards - CNW-15455-01 Parts Number: 20CNW001545501 A: TPB-03850 (CN8) B: TPB-03282 (CN6) A connector B connector Signal Signal VCC24IN TEST_GATE_LEDH VCC24GATE VCC24GATE VCC24GATE VCC24GATE VCC24GATE VCC24GATE VCC24GATE VCC24GATE GATELED_H- GATELED_H- GATELED_H+ GATELED_H+ Cubiscan 200 SQ...

  • Page 282: Cnw-15456-00

    CNW-15456-00 Figure 349 Boards- CNW-15456-00 Parts Number: 20CNW001545600 A: TPB-03850 (CN9) B: CNW-15457 A connector B connector Signal Signal VCC24IN TEST_GATE_SNSV GATE_V1- CLK- GATE_V2- DATE- GATE_V1+ CLK+ GATE_V2+ DATE+ VCC24GATE VCC24GATE VCC24GATE VCC24GATE VCC24GATE VCC24GATE VCC24GATE VCC24GATE Cubiscan 200 SQ...

  • Page 283: Cnw-15457-01

    CNW-15457-01 Figure 350 Boards- CNW-15457-01 Parts Number: 20CNW001545701 A: CNW-15456 B: TPB-03283 (CN6) A connector B connector Signal Signal CLK- CLK- DATA- DATE- CLK+ CLK+ DATA+ DATE+ VCC24GATE VCC24 VCC24GATE VCC24 VCC24GATE VCC24 VCC24GATE VCC24 VCC24GATE VCC24 Cubiscan 200 SQ...

  • Page 284: Cnw-15458-01

    RID1- STARTVI+ RID1+ SHIELD CNW-15458-01 Figure 351 Boards- CNW-15458-01 Parts Number: 20CNW001545801 A: TPB-03850 (CN7) B: TPB-03282 (CN6) A connector B connector Signal Signal VCC24IN TEST_GATE_LEDV SHIELD VCC24GATE VCC24GATE VCC24GATE VCC24GATE VCC24GATE VCC24GATE GATELED_V- GATELED_V- GATELED_V+ GATELED_V+ Cubiscan 200 SQ...

  • Page 285: Figure 352 Boards- Cnw-15460-01

    Parts Number: 20CNW001545801 A: TPB-03850 (CN7) B: TPB-03282 (CN6) A connector B connector Signal Signal CNW-15460-01 Figure 352 Boards- CNW-15460-01 Parts Number: 20CNW001546001 A: AC outlet B: BREAKER(BW32AAG-3P020) A connector B connector Signal Signal BR-2 BR-4 BR-6 YE/GN GRAND Cubiscan 200 SQ...

  • Page 286: Figure 353 Boards- Cnw-15461-00

    BOARDS & PARTS Wire & Connectors CNW-15461-00 Figure 353 Boards- CNW-15461-00 Parts Number: 20CNW001546100 A: BREAKER(BW32AAG-3P020) B: NoiseFilter(TAH-20-683) A connector B connector Signal Signal BR-1 NF-1 BR-3 NF-2 BR-5 NF-3 Cubiscan 200 SQ...

  • Page 287: Figure 354 Boards- Cnw-15462-00

    BOARDS & PARTS Wire & Connectors CNW-15462-00 Figure 354 Boards- CNW-15462-00 Parts Number: 20CNW001546200 A: NoiseFilter(TAH-20-683) B: Terminal(ML-20-8P) A connector B connector Signal Signal NF-4 NF-5 NF-6 Cubiscan 200 SQ...

  • Page 288: Figure 355 Boards- Cnw-15463-00

    BOARDS & PARTS Wire & Connectors CNW-15463-00 Figure 355 Boards- CNW-15463-00 Parts Number: 20CNW001546300 A: Terminal (ML-20-8P) B: electronic switch (SC-05/G) A connector B connector Signal Signal Cubiscan 200 SQ...

  • Page 289: Figure 356 Boards- Cnw-15464-01

    BOARDS & PARTS Wire & Connectors CNW-15464-01 Figure 356 Boards- CNW-15464-01 Parts Number: 20CNW001546401 A: terminal B: circuit protector (BAC-201201) A connector B connector Signal Signal SP-1 SP-2 Cubiscan 200 SQ...

  • Page 290: Figure 357 Boards- Cnw-15465-01

    BOARDS & PARTS Wire & Connectors CNW-15465-01 Figure 357 Boards- CNW-15465-01 Parts Number: 20CNW001546501 A: circuit protector(BAC201201) B: switch/LED board, C: sub power board (SWF-150P-24) A connector B/C connector Signal Signal SP-3 SP-3 SP-4 SP-4 Cubiscan 200 SQ...

  • Page 291: Figure 358 Boards- Cnw-15466-01

    BOARDS & PARTS Wire & Connectors CNW-15466-01 Figure 358 Boards- CNW-15466-01 Parts Number: 20CNW001546601 A: switching power supply B: switch board CN2 (SWF150P-24 CN101) A connector B connector Signal Signal AC (L) AC (N) Cubiscan 200 SQ...

  • Page 292: Figure 359 Boards- Cnw-15467-01

    BOARDS & PARTS Wire & Connectors CNW-15467-01 Figure 359 Boards- CNW-15467-01 Parts Number: 20CNW001546701 A: TPB-3854 (CN6), B: SWF150P-24 (CN601), C: SWF150P-24 (CN602) A connector B/C connector Signal Signal VCC24A VCC24A VCC24A VCC24A Cubiscan 200 SQ...

  • Page 293: Figure 360 Boards- Cnw-15468-01

    BOARDS & PARTS Wire & Connectors CNW-15468-01 Figure 360 Boards- CNW-15468-01 Parts Number: 20CNW001546801 A: TPB-3854 (CN7), B: SWF150P-24 (CN601), C: SWF150P-24 (CN602) A connector B/C connector Signal Signal VCC24A VCC24A VCC24A VCC24A Cubiscan 200 SQ...

  • Page 294: Figure 361 Boards- Cnw-15469-00

    BOARDS & PARTS Wire & Connectors CNW-15469-00 Figure 361 Boards- CNW-15469-00 Parts Number: 20CNW001546900 A: Power switch (SC-4-1/G) B: TPB-03854 (CN8) A connector B connector Signal Signal EM_RELAY_CONECT VCC_24N ESW_IN ESW_IN Cubiscan 200 SQ...

  • Page 295: Figure 362 Boards- Cnw-15470-00

    BOARDS & PARTS Wire & Connectors CNW-15470-00 Figure 362 Boards- CNW-15470-00 Parts Number: 20CNW001547000 A: Power switch (SC-05/G) B: INV BOX terminal (ML-20-8P) A connector B connector Signal Signal YE/GN EARTH SHIELD SHIELD Cubiscan 200 SQ...

  • Page 296: Figure 363 Boards- Cnw-15471-00

    A connector B connector Signal Signal VCC24_3 PWR_BD_SW_CN MAIN_PWR_SW MAIN_PWR_SW MAIN_PWR_SW MAIN_PWR_SW GNDP GNDP GNDP GNDP VCC24 VCC24 LEDK LEDK MOTO_PWR_SW MOTO_PWR_SW MOTO_PWR_SW MOTO_PWR_SW GNDP GNDP GNDP GNDP VCC24 VCC24 LED_K LED_K RLY_PWR_SW RLY_PWR_SW RLY_PWR_SW RLY_PWR_SW MOTO_PWR_SW MOTO_PWR_SW Cubiscan 200 SQ...

  • Page 297: Figure 364 Boards- Cnw-15472-00

    VCC24_3 MAIN_PWR_CONECT MAIN_PWR_CONECT E-SW MON E-SW MON E-SW CUT E-SW CUT E_SW CUT E_SW CUT E-SW Q E-SW Q E-SW Q E-SW Q EM_RELAY_CONECT EM_RELAY_CONECT PWR_BD_MB_CN PWR_BD_MB_CN PWR_BD_SW_CN PWR_BD_SW_CN LOST24V LOST24V LOST24V LOST24V GNDP GNDP VCC24_3 VCC24_3 Cubiscan 200 SQ...

  • Page 298: Figure 365 Boards- Cnw-15473-00

    Boards- CNW-15473-00 Parts Number: 20CNW001547300 A: TPB-03854 (CN5) B: TPB-03853 (CN1) A connector B connector Signal Signal VCC24RLY VCC24 VCC24RLY VCC24 VCC24RLY VCC24 GNDP GNDP GNDP GNDP GNDP GNDP VCC12 VCC12 VCC12 VCC12 GNDP GNDP GNDP GNDP Cubiscan 200 SQ...

  • Page 299: Figure 366 Boards- Cnw-15474-00

    BOARDS & PARTS Wire & Connectors CNW-15474-00 Figure 366 Boards- CNW-15474-00 Parts Number: 20CNW001547300 A: TPB-03854 (CN5) B: TPB-03853 (CN1) A connector B connector Signal Signal IN24V IN24V OUT24V OUT24V LED24V GNDP Cubiscan 200 SQ...

  • Page 300: Figure 367 Boards- Cnw-15475-01

    Wire & Connectors CNW-15475-01 Figure 367 Boards- CNW-15475-01 Parts Number: 20CNW001547401 A: TPB-03853 (CN4) B: switch/LED board (CN4) A connector B connector Signal Signal VCC24_3 SW_CONECT VCC12_SW VCC12_SW VCC12_SW VCC12_SW GNDS GNDS GNDS GNDS LED_A LED_A LED_K LED_K Cubiscan 200 SQ...

  • Page 301: Figure 368 Boards- Cnw-15478-00

    BOARDS & PARTS Wire & Connectors CNW-15478-00 Figure 368 Boards- CNW-15478-00 Parts Number: 20CNW001547800 A: EMX-BYT2 COM5 B: RS_232C I/F A connector B connector Signal Signal NRXD 232RXD NDTR 232DTR NTXD 232TXD NDSR 232DSR NCTS 232CTS NRTS 232RTS Cubiscan 200 SQ...

  • Page 302: Figure 369 Boards- Cnw-15480-00

    A: TPB-3854 (CN7), B: SWF150P-24 (CN601), C:SWF150P-24 (CN602) A connector B connector Signal Signal TEST1 TEST_LED_A UP_1 LED1_UP_A LOW_1 LED1_LOW_A UP_2 LED2_UP_A LOW_2 LED2_LOW_A UP_3 LOW_3 UP_4 LOW_4 UP_5 LED_5UP_A LOW_5 LED_5_LOW_A VCC10IN VCC10A_2 VCC10IN VCC10A_2 VCC10IN VCC10A_2 GNDP Cubiscan 200 SQ...

  • Page 303: Figure 370 Boards- Cnw-15481-00

    B: TPB-03852 (CN5) A connector B connector Signal Signal TEST1 TEST_LED_B UP_1 LED1_UP_B LOW_1 LED1_LOW_B UP_2 LED2_UP_B LOW_2 LED2_LOW_B UP_3 LED3_UP_B LOW_3 LED3_LOW_B UP_4 LED4_UP_B LOW_4 UP_5 LED_5UP_A LOW_5 LED_5_LOW_A VCC10IN VCC10A_2 VCC10IN VCC10A_2 VCC10IN VCC10A_2 GNDP Cubiscan 200 SQ...

  • Page 304: Figure 371 Boards- Cnw-15482-00

    A: TPB-03866 (CN2) B: TPB-03852 (CN11) A connector B connector Signal Signal TEST1 TEST_SENS_A UP_1 SENS1_UP_A LOW_1 SENS1_LOW_A UP_2 SENS2_UP_A LOW_2 SENS2_LOW_A UP_3 LOW_3 UP_4 LOW_4 UP_5 SENS5_UP_A LOW_5 SENS5_LOW_A VCC10IN VCC10A_2 VCC10IN VCC10A_2 VCC10IN VCC10A_2 GNDP LOW_4 Cubiscan 200 SQ...

  • Page 305: Figure 372 Boards- Cnw-15483-00

    A connector B connector Signal Signal TEST1 TEST_SENS_B UP_1 SENS1_UP_B LOW_1 SENS1_LOW_B UP_2 SENS2_UP_B LOW_2 SENS2_LOW_B UP_3 SENS3_UP_B LOW_3 SENS3_LOW_B UP_4 SENS4_UP_B LOW_4 SENS4_LOW_B UP_5 SENS5_UP_B LOW_5 SENS5_LOW_B VCC10IN VCC10B_2 VCC10IN VCC10B_2 VCC10IN VCC10B_2 GNDP LOW_4 SENS4_LOW_B Cubiscan 200 SQ...

  • Page 306: Figure 373 Boards- Cnw-15484-01

    Wire & Connectors CNW-15484-01 Figure 373 Boards- CNW-15484-01 Parts Number: 20CNW001548401 A: TPB-03865 or TPB-03866 B: TPB-03863 or TPB-03854 A connector B connector Signal Signal TEST1 TEST1 LED5UP LED5UP LED5LOW LED5LOW VCC5 VCC5 VCC5 VCC5 VCC10IN VCC10IN TEST2 TEST2 Cubiscan 200 SQ...

  • Page 307: Figure 374 Boards- Cnw-15485-01

    B: TPB-03865 or TPB-03866 A connector B connector Signal Signal TEST1 TEST1 UP_1 UP_1 LOW_1 LOW_1 UP_2 UP_2 LOW_2 LOW_2 UP_3 UP_3 LOW_3 LOW_3 UP_4 UP_4 LOW_4 LOW_4 UP_5 UP_5 LOW_5 LOW_5 VCC10IN VCC10IN VCC10IN VCC10IN VCC10IN VCC10IN Cubiscan 200 SQ...

  • Page 308: Figure 375 Boards- Cnw-15486-00

    BOARDS & PARTS Wire & Connectors CNW-15486-00 Figure 375 Boards- CNW-15486-00 Parts Number: 20CNW001548601 A: Inverter A(VF-nC3M) B: Inverter BOX terminal (ML-20-8P) A connector B connector Signal Signal RL1A SL2A TL3A EARTH EARTH Cubiscan 200 SQ...

  • Page 309: Figure 376 Boards- Cnw-15487-00

    BOARDS & PARTS Wire & Connectors CNW-15487-00 Figure 376 Boards- CNW-15487-00 Parts Number: 20CNW001548700 A: Inverter B(VF-nC3M) B: Inverter BOX terminal (ML-20-8P) A connector B connector Signal Signal RL1B SL2B TL3A EARTH EARTH Cubiscan 200 SQ...

  • Page 310: Figure 377 Boards- Cnw-15488-00

    BOARDS & PARTS Wire & Connectors CNW-15488-00 Figure 377 Boards- CNW-15488-00 Parts Number: 20CNW001548800 A: EMX-BYT2 SPK1 B B: speaker (W4020CPA) A connector B connector Signal Signal LSPK+ LSPK+ LSPK- LSPK- RSPK+ RSPK- Cubiscan 200 SQ...

  • Page 311: Figure 378 Boards- Cnw-15489-00

    Boards- CNW-15489-00 Parts Number: 20CNW001548900 A: EMX-BYT2JLVDS1 B: NLB150XG02L-01 (CN1) A connector B/C connector Signal Signal +3.3V LVDS_DATAP4 LVDS_DATAN5 +3.3V LVDS_DATAN4 EDP_DDC_SCL EDP_DDC_DAT LVDS_DATAP7 LVDS_DATAP6 LVDS_DATAN7 LVDS_DATAP1 LVDS_DATAN6 LVDS_DATAP0 LVDS_DATAN1 LVDS_DATAN0 LVDS_CLK2P LVDS_CLK1P LVDS_DATAP3 LVDS_CLK2N LVDS_DATAP2 LVDS_CLK1N LVDS_DATAN3 Cubiscan 200 SQ...

  • Page 312: Figure 379 Boards- Cnw-15490-00

    A: EMX-BYT2JLVDS1 B: NLB150XG02L-01 (CN1) A connector B/C connector Signal Signal LVDS_DATAN2 +12V +12V LVDS_DATAP5 CNW-15490-00 Figure 379 Boards- CNW-15490-00 Parts Number: 20CNW001549000 A: EMX-BYT2 JBKL1 B: NLB150XG02L-01 (CN2) A connector B connector Signal Signal LVDS_BKLTEN BRTC LVDS_BKLADJ Cubiscan 200 SQ...

  • Page 313: Figure 380 Boards- Cnw-15491-00

    Wire & Connectors CNW-15491-00 Figure 380 Boards- CNW-15491-00 Parts Number: 20CNW001549100 A: EMX-BYT2 USB3, B: CNW-15504, C: TSC-54/RU-F CN4 A connector B connector Signal Signal +V5A_USB01 VBUS +5A_USB01 USBVBUS USB_DN1 USB_DN0 USBD- USB_DP1 USB_DP0 USBD+ “ USBGND Cubiscan 200 SQ...

  • Page 314: Figure 381 Boards- Cnw-15492-00

    BOARDS & PARTS Wire & Connectors CNW-15492-00 Figure 381 Boards- CNW-15492-00 Parts Number: 20CNW001549200 A,B: INVERTER(VF-nC3M) C: RELAY POINT A connector B connector Signal Signal UT1A VT2A WT3A EARTH EARTH SHIELD SHIELD Cubiscan 200 SQ...

  • Page 315: Figure 382 Boards- Cnw-15493-00

    BOARDS & PARTS Wire & Connectors CNW-15493-00 Figure 382 Boards- CNW-15493-00 Parts Number: 20CNW001549300 A,B: INVERTER(VF-nC3M) C: RELAY POINT A connector B connector Signal Signal UT1B VT2B WT3B EARTH SHIELD SHIELD Cubiscan 200 SQ...

  • Page 316: Figure 383 Boards - Cnw-15494-00

    BOARDS & PARTS Wire & Connectors CNW-15494-00 Figure 383 Boards - CNW-15494-00 Parts Number: 20CNW001549400 A: GEARD MOTOR, B: RELAY POINT, C: SHIELD A connector B/C connector Signal Signal EARTH EARTH SHIELD SHIELD Cubiscan 200 SQ...

  • Page 317: Figure 384 Boards- Cnw-15495-00

    BOARDS & PARTS Wire & Connectors CNW-15495-00 Figure 384 Boards- CNW-15495-00 Parts Number: 20CNW001549500 A: CNW-15496 B: EB4015C-30C150-24V A connector B connector Signal Signal VCC5 BUZ+ BUZ_CUT BUZ- Cubiscan 200 SQ...

  • Page 318: Figure 385 Boards- Cnw-15496-01

    Wire & Connectors CNW-15496-01 Figure 385 Boards- CNW-15496-01 Parts Number: 20CNW001549601 A: DsuB connector B~L: connectors A connector B/L connector Signal Signal +VIN_12 +VIN_12 +VIN_12 +VIN_12 +VIN_12 +VIN_12 +VIN_12 +VIN_12 VCC24IN VCC24IN LED_CNT LED_CNT VCCBZ VCCBZ LED_CNT LED_CNT Cubiscan 200 SQ...
  • Page 319 NRXD NRXD NRXD NTXD NTXD NTXD NTXD NRXD NRXD NTXD NTXD NDSR NDSR NRXD NRXD NCTS NCTS NTXD NTXD NRTS NRTS NRXD NRXD NCTS NCTS NTXD NTXD NRTS NRTS POWSW POWSW GNDS GNDS POWLED_A POWLED_A POWLED_K POWLED_K Cubiscan 200 SQ...

  • Page 320: Figure 386 Boards- Cnw-15497-01

    A: DDU-50SF-F0+DD-C4J13-S1 (DsuB connector), B: TPB-03854 (CN2), C: TPB-03853(CN7) A connector B/L connector Signal Signal VCC24_3 PWR_BD_CN GNDP GNDP GNDP GNDP GNDP GNDP GNDP GNDP VCC12 VCC12 VCC12 VCC12 VCC12 VCC12 VCC12 VCC12 VCCPATHLIGHT VCCPATHLIGHT GNDP GNDP LEDO LEDO VCCBZ VCCBZ N.C. GNDP Cubiscan 200 SQ...
  • Page 321 MBRX3 MBTX3 MBTX3 SHUT_DOWN SHUT_DOWN MBRX4 MBCTS4 MBTX4 MBRTS4 MBRX5 MBRX5 MBCTS5 MBCTS5 MBTX5 MBTX5 MBRTS5 MBRTS5 GNDS GNDS MBRX6 MBRX6 MBCTS6 MBCTS6 MBTX6 MBTX6 MBRTS6 MBRTS6 POWSW POWSW GNDS GNDS SHUTDWSW SHUTDWSW GNDS GNDS POWLED_A POWLED_A Cubiscan 200 SQ...

  • Page 322: Figure 387 Boards- Cnw-15498-01

    A: DDU-50SF-F0+DD-C4J13-S1 (DsuB connector), B: TPB-03854 (CN2), C: TPB-03853(CN7) A connector B/L connector Signal Signal POWLED_K PWLED_K VCC24_3 MB_SIG_CONE CT CNW-15498-01 Figure 387 Boards- CNW-15498-01 Parts Number: 20CNW001549801 A: CNW-15496 B: LED A connector B connector Signal Signal VCC3 VCC3 LED_CHG Cubiscan 200 SQ...

  • Page 323: Figure 388 Boards - Cnw-15499-01

    A: TPB-03853(CN31), B: TPB-03854(CN1), C: TPB-03851(CN11), D:TPB-03850(CN14), E: TPB-03850(CN3), F/G: E stop switch board A/B/C/D connector B/C/D/F/G connector Signal Signal VCC24_3 MAIN_CONECT RX_MAIN1 COM2RX TX_MAIN1 COM2TX RX_MAIN2 COM2RX2 TX_MAIN2 COM2TX2 RX_INV1 RXINV TX_INV1 TXINV RX_PLC1 RXRELAY1 TX_PLC1 TXRELAY1 RX_PLC2 RXRELAY2 Cubiscan 200 SQ...
  • Page 324 VCC24IN VCC24_MAIN -/WT VCC24_IN VCC24MOT VCC24IN VCC24_MAIN -/WT VCC24_IN GNDP GNDP GNDP -/WT GNDP GNDP GNDP GNDP -/WT GNDP GNDP GNDP GNDP -/WT GNDP ESW_IN STOP GNDP -/WT GNDP ESW_IN STOP VCC24IN TEST_RELAY VCC3A TEST_RELAY SHIELD SHIELD Cubiscan 200 SQ...

  • Page 325: Figure 389 Boards- Cnw-15500-01

    A/B connector C/D connector Signal Signal VCC24IN VCC24IN VCC24AD VCC24IN VCC24AD VCC24IN VCC24AD VCC24IN GNDP GNDP GNDP GNDP GNDP GNDP TXD1 RXD2 RXD1 TXD2 TXD2 RXD21 RXD2 TXD21 GNDS GNDS TXD_MLOG RXD_MLOG RXD_MLOG TXD_MLOG TXD_FPGABOTH RXD_FPGABOTH RXD_FGADSP TXD_FPGAFLASH Cubiscan 200 SQ...
  • Page 326 SELDSP1 SELDSP1 SELDSP2 SELDSP2 GNDS GNDS SHDSP SHDSP DSPRESET DSPRESET TMAD GNDS GNDS GNDS GNDS SEN1_O SEN1 SEN2_O SEN2 SEN3_O SEN3 SEN4_O SEN4 SEN5_O SEN5 SEN6_O SEN6 SEN7_O SEN7 SEN8_O SEN8 VCC5PASS TEST_SENS VCC5 TEST_PASS SHIELD SHIELD Cubiscan 200 SQ...

  • Page 327: Figure 390 Boards - Cnw-15501-01

    BOARDS & PARTS Wire & Connectors CNW-15501-01 Figure 390 Boards - CNW-15501-01 Parts Number: 20CNW001550101 A: TPB-03851 (CN4) B: Inverter A (VF-nC3M) A connector B connector Signal Signal VCC24IN TEST_INVA ACONV_CM CC_A ACONV_FWD ACONV_REVE ACONV_X1 S1_A ACONV_X2 S2_A Cubiscan 200 SQ...

  • Page 328: Figure 391 Boards - Cnw-15502-01

    BOARDS & PARTS Wire & Connectors CNW-15502-01 Figure 391 Boards - CNW-15502-01 Parts Number: 20CNW001550201 A: TPB-03851 (CN5) B: Inverter B (VF-nC3M) A connector B connector Signal Signal VCC24IN TEST_INVA BCONV_CM CC_B BCONV_FWD BCONV_REVE BCONV_X1 S1_B BCONV_X2 S2_B Cubiscan 200 SQ...

  • Page 329: Figure 392 Boards - Cnw-15503-01

    BOARDS & PARTS Wire & Connectors CNW-15503-01 Figure 392 Boards - CNW-15503-01 Parts Number: 20CNW001550301 A: EMX-BYT2 COM4 B: CNW-15452 A connector B connector Signal Signal NRXD U1_TXD NTXD U1_RXD GNDS Cubiscan 200 SQ...

  • Page 330: Figure 393 Boards - Cnw-15505-00

    BOARDS & PARTS Wire & Connectors CNW-15505-00 Figure 393 Boards - CNW-15505-00 Parts Number: 20CNW001550500 A: CNW-15496 B: Power switch A connector B connector Signal Signal POWSW GNDS Cubiscan 200 SQ...

  • Page 331: Figure 394 Boards - Cnw-15508-00

    BOARDS & PARTS Wire & Connectors CNW-15508-00 Figure 394 Boards - CNW-15508-00 Parts Number: 20CNW001550800 A: TPB-03850 B: CNW-15491 A connector B connector Signal Signal SHIELD SHIELD Cubiscan 200 SQ...

  • Page 332: Recommended Parts

    41025990800200 Main memory (4Gb) 10MXSUBMEM4G06 Built-in battery 10BX2ND05HRTSK Breaker 10SFBRKBW32P20 Noise filter 10FXNFLTAH2683 electromagnetic switch 10SFRLL0SC050G Circuit protector 10S0BRK0BA2125 Emergency (E) stop SW 10SFPSW0AM2VDF Blinker for gate (shading plate) 20TPB100362301 Blinker for pass sensor (shading plate) 41025990300900 Cubiscan 200 SQ...
  • Page 333 Conveyance belt (for A conveyor) 41025901500100 Conveyance belt (for B conveyor) 41025901500200 Drive roller 41025907600100 Driven roller 41025907600200 Bearing unit 41025960004100 Adjuster 41025960004000 Main motor ASSY 41025960004400 Inverter 10KXACC04PYA30 Loadcell (B scale) 41025960004200 Loadcell (C scale) 41025960004300 Cubiscan 200 SQ...

  • Page 334: Common Operation

    CHAPTER 6 LOG, FIRMWARE, DATA Log acquisition Common operation Use USB memory for log acquisition: Figure 395 Log acquisition - Measurement screen 1. With the Measurement screen displayed, Select Setting to display the Maintenance screen for general users. Cubiscan 200 SQ...

  • Page 335: Figure 396 Log Acquisition - Maintenance

    Get lot Maintenance record log acquisition The login user is different for Both will be presented here. 3. With the Login screen displayed, tap [Maintenance] to check the box next to Maintenance. Figure 397 Log acquisition - Login Cubiscan 200 SQ...

  • Page 336: Figure 398 Log Acquisition - Numeric Keypad Window

    Log acquisition - Numeric keypad window 6. With the Login window displayed, tap [Login]. Figure 399 Log acquisition - Login 7. Locate the USB ports on the right side of the display. Turn the cover clockwise to access the 4 USB ports. Cubiscan 200 SQ...

  • Page 337: Figure 400 Log Acquisition - Usb Ports

    Enter the password by tapping in the text box and using the soft keyboard that will display. Tap [Open drive] to make the USB drive available. Figure 401 Log acquisition - USB ports Cubiscan 200 SQ...

  • Page 338: Figure 402 Log Acquisition - Measurement Screen

    Log acquisition Log acquisition operation The Cubiscan 200 SQ maintains a log of various functions. These logs may be accessed from the Log menu in the side panel. This data will display in the corresponding screen and may be saved to a USB device.

  • Page 339: Figure 403 Log Acquisition - Saving Log Data

    LOG, FIRMWARE, DATA Log acquisition will display a list of data for that date. Select the data you wish to retrieve, then tap [Save] to get the log data. Figure 403 Log acquisition - Saving log data Cubiscan 200 SQ...

  • Page 340: Figure 404 Log Acquisition - Retrieve All Data Logs

    ▽ to the right of the drive drop down, then select the drive of the USB memory. When using a normal USB memory, select D drive. For secure USB memory, select E drive. 6. Once the desired drive is chosen, tap [OK]. Figure 405 Log acquisition - Drive selection Cubiscan 200 SQ...
  • Page 341 YYYYMMDD and MMDD in the file names represent the date of the log. YYYY = the four-digit year, MM = the two-digit month, and DD = the two-digit day. Device setting data Common operation Use USB memory for log acquisition: Cubiscan 200 SQ...

  • Page 342: Figure 406 Device Setting Data - Measurement Screen

    LOG, FIRMWARE, DATA Device setting data With the Measurement screen displayed, Tap Setting to display the Maintenance screen for general users. Figure 406 Device setting data - Measurement screen 7. Tap [Maintenance]. Figure 407 Device setting data - Maintenance Cubiscan 200 SQ...

  • Page 343: Figure 408 Device Setting Data - Login

    Device setting data - Login 11. The Numeric keypad window will appear. 12. Enter the pass code 8715, then tap [Enter]. 13. Tap [Login] after returning to Login window. Figure 409 Device setting data - Numeric keypad window Cubiscan 200 SQ...

  • Page 344: Figure 410 Device Setting Data - Usb Ports

    16. When using a secure USB, a Password authentication window will display, requesting a password. Enter the password by tapping in the text box and using the soft keyboard that will display. Tap [Open drive] to make the USB drive available. Cubiscan 200 SQ...

  • Page 345: Figure 411 Device Setting Data - Maintenance Screen

    Device setting data Device setting data backup procedure 1. With the maintenance user Maintenance screen displayed. Tap [+] next to Device settings, then select Recovery. This will display the setting history. Figure 411 Device setting data - Maintenance screen Cubiscan 200 SQ...

  • Page 346: Figure 412 Device Setting Data - Setting History

    The log is fully saved when the processing message disappears. YYYYMMDD and MMDD in the file names represent the date of the log. YYYY = the four-digit year, MM = the two-digit month, and DD = the two-digit day. Cubiscan 200 SQ...

  • Page 347: Figure 414 Adjustment Setting - Maintenance Screen

    Device setting data Adjustment setting data backup procedure 1. With the maintenance user Maintenance screen displayed. Tap [+] next to Adjustment settings, then select Recovery. This will display the setting history. Figure 414 Adjustment setting - Maintenance screen Cubiscan 200 SQ...

  • Page 348: Figure 415 Adjustment Setting - Export

    When using a normal USB memory, select D drive. For secure USB memory, select E drive Figure 416 Adjustment setting- Destination drive select 4. After choosing a drive, tap [OK]. A processing message will appear briefly. The log is fully saved when the processing message disappears. Cubiscan 200 SQ...

  • Page 349: Figure 417 Device Setting Data - Maintenance Screen

    MM = the two-digit month, and DD = the two-digit day. Device setting data restore procedure 1. With the maintenance user Maintenance screen displayed. Tap [+] next to Device settings, then select Recovery. This will display the setting history. Figure 417 Device setting data - Maintenance screen Cubiscan 200 SQ...

  • Page 350: Figure 418 Device Setting Data - Import

    3. The file explore will display. Select D drive (E drive for secure USB). Log files can be found in the sq_ini folder. Choose the folder with the corresponding machine number. Tap ▽ to the right of the drive drop down, then select the drive of the USB memory. Cubiscan 200 SQ...

  • Page 351: Figure 419 Device Setting Data - File Explorer

    LOG, FIRMWARE, DATA Device setting data 4. Select the file you want to import and tap [Open] . Figure 419 Device setting data - File explorer 5. Tap [OK] after the Process completed message appears to close the window. Cubiscan 200 SQ...

  • Page 352: Figure 420 Device Setting Data - Added Files

    7. Select the added file and tap [Recovery]. 8. Tap [OK] after the Processing completed window is displayed to close the window. Figure 421 Device setting data - Recovery window 9. After returning to the System restore screen, tap [Exit] to log out. Cubiscan 200 SQ...

  • Page 353: Figure 422 Device Setting Data - Logout

    12. Enter teraoaka in the text box next to Signature by tapping in the text box and using the on-screen keyboard. Then tap [Update]. Figure 423 Device setting data - Update settings 13. Once the update is complete, the terminal will return to the measurement screen. Cubiscan 200 SQ...

  • Page 354: Figure 424 Adjustment Setting Data - Maintenance Screen

    Device setting data Adjustment setting data restore procedure 1. With the maintenance user Maintenance screen displayed. Tap [+] next to Adjustment settings, then select Recovery. This will display the setting history. Figure 424 Adjustment setting data - Maintenance screen Cubiscan 200 SQ...

  • Page 355: Figure 425 Adjustment Setting Data - Import

    3. The file explore will display. Select D drive (E drive for secure USB). Log files can be found in the sq_ini folder. Choose the folder with the corresponding machine number. Tap ▽ to the right of the drive drop down, then select the drive of the USB memory. Cubiscan 200 SQ...

  • Page 356: Figure 426 Adjustment Setting Data - File Explorer

    LOG, FIRMWARE, DATA Device setting data 4. Select the file you want to import and tap [Open] . Figure 426 Adjustment setting data - File explorer 5. Tap [OK] after the Process completed message appears to close the window. Cubiscan 200 SQ...

  • Page 357: Figure 427 Adjustment Setting Data - Setting History

    7. Select the added file and tap [Restore]. 8. Tap [OK] after the Processing completed window is displayed to close the window. Figure 428 Adjustment setting data - Recovery window 9. After returning to the System restore screen, tap [Exit] to log out. Cubiscan 200 SQ...

  • Page 358: Figure 429 Adjustment Setting Data - Update Settings

    1. Unzip the program file SQDPVX_X_X.zip file to create an Update folder. 2. Copy the entire Update folder directly under the USB memory. The file name will have the format SQDPVXXX.zip, where XXX represents the firmware. 3. Start the Cubiscan 200 SQ. Cubiscan 200 SQ...

  • Page 359: Figure 430 Application Installation - Measurement Screen

    5. Locate the USB ports on the right side of the display. Turn the cover clockwise to access the 4 USB ports. 6. Insert the USB memory into the open USB port. Figure 431 Application installation - USB ports Cubiscan 200 SQ...

  • Page 360: Figure 432 Application Installation - Update Message

    10. The program installation will begin. Figure 433 Application installation - Program installation 11. The Cubiscan 200 SQ will restart after installation completes. 12. Remove the USB memory before program starts. The installation is complete when the Measurement screen displays.

  • Page 361: Figure 434 Firmware Installation - Measurement Screen

    FWUPDATE in the USB memory. 2. With the Measurement screen displayed, select Maintenance to display the Maintenance screen for general users. Figure 434 Firmware Installation - Measurement screen Cubiscan 200 SQ...

  • Page 362: Figure 435 Firmware Installation - - Login Window

    Password to display the Numeric keypad window. 5. Enter the pass code 8715 into the Numeric keypad window. Then tap [Enter]. Figure 436 Firmware Installation - Numeric keypad window Cubiscan 200 SQ...

  • Page 363: Figure 437 Firmware Installation - Login

    Enter the password by tapping in the text box and using the soft keyboard that will display. Tap [Open drive] to make the USB drive available. 10. With the Maintenance screen for maintenance users displayed, tap [+] next to Adjustment to reveal selections. Cubiscan 200 SQ...

  • Page 364: Figure 439 Firmware Installation - Firmware Screen

    D drive in the folder labeled FWUPDATE (drive E for secure USB). 14. Tap ▽ to the right of the file type item. To import SH firmware, select SH_UPDATE.txt . To import N10 firmware, select S Q_UPDATE_AP.txt. Cubiscan 200 SQ...

  • Page 365: Figure 440 Firmware Installation - File Selection Window

    LOG, FIRMWARE, DATA Firmware installation 15. Select each file, then tap [Open]. Figure 440 Firmware Installation - File selection window 16. The imported file will be displayed in the list within the update window. Cubiscan 200 SQ...

  • Page 366: Figure 441 Firmware Installation - Firmware File Selection

    17. The firmware files are only stored on the SSD, not on the board. To install the firmware on the board, select the file to be installed from the list of firmware files, then tap [Import]. Figure 441 Firmware Installation - Firmware file selection Cubiscan 200 SQ...

  • Page 367: Figure 442 Firmware Installation - Firmware Update Window

    Firmware Installation - Firmware update window 19. A progress bar will appear at the bottom of the Firmware update window, indicating that install had begun. 20. When the install is complete, the Update success window will display. Tap [OK] to complete installation. Cubiscan 200 SQ...

  • Page 368: Chapter 7 Adjustment

    This procedure is only for repair work, not for customer operation. When the power is turned on, the Cubiscan 200 SQ will wait for 8 minutes to start up to prevent initial drift. You can cancel the startup waiting state by using the forced startup method.

  • Page 369: Figure 444 Forced Startup Method - Ready Screen

    ADJUSTMENT Weight adjustment 4. When the Warming up notification window closes, the Cubiscan 200 SQ is ready for use. Figure 444 Forced startup method - Ready screen Weight adjustment There are two steps to adjust the weight: 2-point and 3-point span adjustment.

  • Page 370: Figure 445 2-Point Span Adjustment - Maintenance Screen

    2. From the Maintenance screen for general users, tap [Maintenance]. Figure 445 2-Point span adjustment - Maintenance screen 3. From the Login window, tap the text box next to Password to display the Numeric keypad window. Figure 446 2-Point span adjustment - Login Cubiscan 200 SQ...

  • Page 371: Figure 447 2-Point Span Adjustment - Passcode

    ADJUSTMENT Weight adjustment 4. Enter the passcode 8715, then tap [Enter]. Figure 447 2-Point span adjustment - Passcode 5. At the Login window tap [Login]. Cubiscan 200 SQ...

  • Page 372: Figure 448 2-Point Span Adjustment - Adjustment

    8. Enter the value of the weight used. Then, tap ▽ next to the unit to s elect either kg or lbs. 9. Ensure that the weigher is free of all objects then tap to check the box “I have confirmed that nothing is on the device”. 10. Tap [Start span adjustment]. Cubiscan 200 SQ...

  • Page 373: Figure 449 2-Point Span Adjustment - Span Adjustment Prompt

    12. After placing the 25kg weight, tap [OK]. Again, the Processing message will appear. 13. When the system is done process a prompt swill appear indicating, “Completed the adjustment”. Tap [Yes, I understand] to confirm completion. Figure 450 2-Point span adjustment - Adjustment completed Cubiscan 200 SQ...

  • Page 374: Figure 451 2-Point Span Adjustment - Exit

    [Logout] by tapping, then tap [OK]. Figure 452 2-Point span adjustment - Logout 16. The Update settings window will display. Tap in the text box next to Signature and enter the password teraoka with the soft keyboard. Cubiscan 200 SQ...

  • Page 375: Figure 453 2-Point Span Adjustment - Update Settings

    17. Tap [Update] to save the span data. If you do not press [Update], the span data will be lost. Figure 453 2-Point span adjustment - Update settings 18. The Measurement screen will display when the adjustment is complete. 3-Point span adjustment procedure 1. With the Measurement screen displayed, tap [Setting]. Cubiscan 200 SQ...

  • Page 376: Figure 454 3-Point Span Adjustment - Maintenance Screen

    3. From the Login window, tap the text box next to Password to display the Numeric keypad window. 4. Enter the passcode 8715, then tap [Enter]. Figure 455 3-Point span adjustment - Login 5. At the Login window tap [Login]. Cubiscan 200 SQ...

  • Page 377: Figure 456 3-Point Span Adjustment - Adjustment

    10. Ensure that the weigher is free of all objects then tap to check the box “I have confirmed that nothing is on the device”. 11. Tap [Start span adjustment]. Cubiscan 200 SQ...

  • Page 378: Figure 457 3-Point Span Adjustment - Span Adjustment Prompt

    15. After placing the 50kg weight, tap [OK]. Again, the Processing message will appear. 16. When the system is done process a prompt swill appear indicating, “Completed the adjustment”. Tap [Yes, I understand] to confirm completion. Figure 458 3-Point span adjustment - Adjustment completed Cubiscan 200 SQ...

  • Page 379: Figure 459 3-Point Span Adjustment - Exit

    Logout by tapping, then tap [OK]. Figure 460 3-Point span adjustment - Logout 19. The Update settings window will display. Tap in the text box next to Signature and enter the password teraoka with the soft keyboard. Cubiscan 200 SQ...

  • Page 380: Figure 461 3-Point Span Adjustment - Update Settings

    20. Tap [Update] to save the span data. If you do not press [Update], the span data will be lost. Figure 461 3-Point span adjustment - Update settings 21. The Measurement screen will display when the adjustment is complete. Cubiscan 200 SQ...

  • Page 381: Figure 462 Adjustment Leg Position - Full Conveyor View

    ADJUSTMENT Conveyor height/horizontal adjustment Conveyor height/horizontal adjustment Adjustment leg position Figure 462 Adjustment leg position - Full conveyor view Cubiscan 200 SQ...

  • Page 382: Figure 463 Leg Height Adjustment - Loosening Nut (B)

    Leg height adjustment - Loosening nut (B) 2. Adjust leg height, by turning nut (C) clockwise to lower leg or counter-clockwise to raise leg. Figure 464 Leg height adjustment - Adjusting nut (C) 3. Repeat for each leg. Cubiscan 200 SQ...

  • Page 383: Figure 465 Horizontal Confirmation - Leveling Conveyor

    Point of leveling Legs to adjust A and C B and D C and D A and B 3. Once the four points A to D are level, ensure the conveyor is at the desired height. Cubiscan 200 SQ...

  • Page 384: Figure 466 Horizontal Confirmation- Securing Nut (B)

    Transport surface height adjustment 1. To adjust the height of the transport surface to match the height of a front and rear conveyor, use the procedure discussed previously to adjust height (see “Leg height adjustment procedure” on page 353). Cubiscan 200 SQ...

  • Page 385: Figure 467 Transport Surface Height - Front And Rear Conveyor

    Transport surface height - Front and rear conveyor Do not raise the CS 200 SQ transport surface above the front conveyor. Collisions with conveyor may occur. Collisions from incoming objects along the conveyor may cause deviations in weighing, leading to errors in measurement. Cubiscan 200 SQ...

  • Page 386: Figure 468 Belt Adjustment - Adjuster Position

    ADJUSTMENT Conveyor belt slipping adjustment Conveyor belt slipping adjustment Adjuster position for belt adjustment Figure 468 Belt adjustment - Adjuster position Cubiscan 200 SQ...

  • Page 387: Figure 469 Reference Position - B1: B Conveyor Front

    Check the position of the each adjuster and mark on the scale as show in the corresponding figure of each reference position: Figure 469 Reference position - B1: B conveyor front Figure 470 Reference position - B2: B conveyor back Cubiscan 200 SQ...

  • Page 388: Figure 471 Reference Position - A1: A Conveyor Front

    Reference position - A2: A conveyor back The marked position will be the reference point to be adjusted when replacing and installing the belt and rollers. Since there are individual differences in equipment, there is no standard for the scale. Cubiscan 200 SQ...

  • Page 389: Figure 473 Belt Slippage Overview - Good Tension

    If the tension on the belts for either conveyors differs, the belt will misalign, causing slippage. The belt will shift in the direction of stronger belt tension. Figure 473 Belt slippage overview - Good tension Figure 474 Belt slippage overview - Front side stretching Cubiscan 200 SQ...

  • Page 390: Figure 475 Belt Slippage Overview - Back Side Stretching

    Conveyor A belt adjustment 1. Loosen the 4 hexagonal screws securing the adjust on the side where the belt does not bend (the side where the belt separates). Figure 476 Conveyor A belt adjustment - A1: A conveyor front Cubiscan 200 SQ...

  • Page 391: Figure 477 Conveyor A Belt Adjustment - A2: A Conveyor Back

    2. Loosen hexagonal nut (A) affixed to the frame, then turn bolt (B) counter-clockwise to increase tension of belt. When turning bolt (B), keep within the range of one rotation (approx. 1.25 mm). Figure 478 Conveyor A belt adjustment - Front adjustment Cubiscan 200 SQ...

  • Page 392: Figure 479 Conveyor A Belt Adjustment - Back Adjustment

    Conveyor B belt adjustment 1. Loosen the 4 hexagonal screws securing the adjust on the side where the belt does not bend (the side where the belt separates). Figure 480 Conveyor B belt adjustment - B1: B conveyor front Cubiscan 200 SQ...

  • Page 393: Figure 481 Conveyor B Belt Adjustment - B2: B Conveyor Rear

    2. Loosen hexagonal nut (A) affixed to the frame, then turn bolt (B) counter-clockwise to increase tension of belt. When turning bolt (B), keep within the range of one rotation (approx. 1.25 mm). Figure 482 Conveyor B belt adjustment - Front adjustment Cubiscan 200 SQ...

  • Page 394: Figure 483 Conveyor B Belt Adjustment - Rear Adjustment

    ADJUSTMENT Conveyor belt slipping adjustment Figure 483 Conveyor B belt adjustment - Rear adjustment Cubiscan 200 SQ...