Related Manuals for ABL eMC2
Summary of Contents for ABL eMC2
- Page 1 Charging pole eMC2 Installation and Instruction Manual VERSION: EMC2-2017-01-27 ARTICLE NO.: 0301600...
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Page 2: Contact
Contact Manufacturer ABL Sursum Bayerische Elektrozubehör GmbH & Co. KG Albert-Büttner-Straße 11 91207 Lauf / Pegnitz Germany Phone +49(0)9123 188-0 +49(0)9123 188-188 www.abl.de Email info@abl.de Support Phone +49(0)9123 188-600 Email emobility.support@abl.de... -
Page 3: Table Of Contents
Contents Contact Important Information Safety information contained in this manual Safety notices on the device General safety information Operating instructions / Maintenance Scale drawings and dimensions Charging pole Plinth Foundations Introduction Product description Identifying your product variant Includes Available accessories Preparing for installation Requirements for the installation site Preparing for and setting the separately available... - Page 4 Mechanical installation of the plinth on alternative surfaces Mechanical installation of the charging pole on the plinth Electrical installation of the charging pole Taking into operation and charging procedure Operational safety notices Preparing access control via RFID (model variants with RFID module only) .
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Page 5: Important Information
Safety information contained in this manual This instruction manual contains important information for the installation and setup of the ABL eMC2 charging station it refers to. Please ensure that you read and follow the safety notices provided. In particular, the warnings and safety measures clearly marked in this manual must be followed. -
Page 6: General Safety Information
In case of installation faults or malfunctions that can be traced back to faulty installa- tion, always contact the contractor that carried out installation first. If the malfunction can still not be resolved, please contact the technical service department of ABL. Contact us by email emobility.support@abl.de or telephone +49 (0) 9123 - 188 600 Service is required when…... -
Page 7: Operating Instructions / Maintenance
IP44. • The eMC2 charging pole must not be installed in explosive atmosphere areas (EX areas). • The eMC2 charging pole must not be installed in areas subject to flooding. - Page 8 • The eMC2 charging pole must under no circumstsances be cleaned with a pres- sure cleaner or any similar device where liquids hit the surface of the device with high pressure.
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Page 9: Scale Drawings And Dimensions
SCALE dRAwINgS ANd dIMENSIONS Scale drawings and dimensions The eMC2 charging pole is delivered fully assembled and checked. All dimensions as well as the mounting points are indicated in the scale drawings below. Charging pole Plan and elevation of the eMC2 series incl. EMC9997... -
Page 10: Plinth
SCALE dRAwINgS ANd dIMENSIONS Plinth For installation of the eMC2 charging pole, ABL offers two separately available plinths: The higher plinth EMC9998 is intended for installation on a subsurface con- crete foundation. For the lower plinth EMC9997, the top of the foundation should be flush with the ground level. -
Page 11: Foundations
The dimensions of the separately available foundation block are given at the scale of 1:8 (all dimensions in mm). Should you wish to lay your own foundation for the eMC2 charging pole, you must consider the requirements listed on page 33. -
Page 12: Introduction
INTROduCTION Introduction Thank you for choosing the eMC2 charging pole byABL! With this charging pole from our ‘electric Mobility City’ series, you are investing in an innovative and future-proof solution for public and industrial applications. The eMC series charging poles are delivered pre-configured and, on a well prepared site, can be installed with minimal technical input and in a short time. -
Page 13: Identifying Your Product Variant
SCHUKO sockets: You can obtain further information from your distributor. We place the highest value on user safety in all our products. This is why the eMC2 charging pole also features, in addition to internal safety switches, residual current cir-... -
Page 14: Includes
MADE IN GERMANY ABL SURSUM Bayrische Elektrozubehör GmbH & Co. KG plate. You can find detailed information on the eMC2 charging poles in section “Specifica- tions” on page 30. Includes Your eMC2 charging pole comes with a range of components, which are necessary for the proper installation and operation of the device. -
Page 15: Available Accessories
INTROduCTION Available accessories ABL offers the following accessories for the eMC2 charging pole: Designation Model number Quantity Concrete foundation block for the secure installation of the charg- ing pole using the four hexagonal head bolts and internal RD12 bolt anchors included, concrete grade... - Page 16 PLEASE NOTE: Depending on your order, a range of accessory components may al- ready be preinstalled in the eMC2. Please contact your local distributor if you require additional information about these accessory components or would like to place an order.
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Page 17: Preparing For Installation
• The installation surface must have sufficient strength to withstand the mechanical stresses. • It is recommended not to install the eMC2 directly on a blacktop or concrete floor, but to use a concrete foundation of suitable specifications (see EMC9999). -
Page 18: Preparing For And Setting The Separately Available Foundation Block
Violation of this rule results in danger of lethal electric shock! Preparing for and setting the separately available foundation block For the safe and proper installation of the eMC2 charging pole, ABL offers the sepa- rately available EMC9999 concrete foundation block, which provides a level installation surface and factory installed bolt anchors for M 12 x 20 hexagonal bolts (included), en- suring a high level of stability. -
Page 19: Foundations Laid By The Operator
In this case, the specifications listed on page 33 must be followed. Proceed as follows to construct a foundation for installing the eMC2: 1. After selecting a suitable installation site (see page 13), excavate a sufficiently large pit. -
Page 20: Installing The Charging Pole
Delivery and transport The eMC2 is preassembled at the factory and is delivered to the customer in mechani- cally and electrically faultless condition. During transport, the eMC2 is protected from damage by special packaging. Should the charging pole show visible damage or mal- functions when it is unpacked at the installation site, please contact the responsible transport company to clarify any questions of liability. -
Page 21: Mechanical Installation On The Emc9999 Foundation Block
INSTALLINg ThE ChARgINg pOLE • For safe return, transporting the pole fixed to a pallet is recommended. • Please note that the transport weight of the eMC2 charging station including all packaging materials may necessitate the use of a forklift. -
Page 22: Mechanical Installation Of The Plinth On Alternative Surfaces
The following description of installation is intended as an example and uses Würth W-SA Ø 14 mm zinc plated steel bolt anchors to screw the eMC2 to a concrete sub- strate complying with the specifications provided on page 33. Always select this or... -
Page 23: Mechanical Installation Of The Charging Pole On The Plinth
Installation will be described in the instructions for the cylinder lock, but please use the two M4 x 16 countersunk head bolts included to secure the lock in the flip out handle. -
Page 24: Electrical Installation Of The Charging Pole
INSTALLINg ThE ChARgINg pOLE Electrical installation of the charging pole The following is a description of connecting the power supply inside the eMC444K charging pole: Installation and connection of accessory components are not subjects of this manual, but are described in the documentation for the components. DANGER! To exclude the danger of electric shock during electrical installation, you must ensure that the power supply is definitely non-live. - Page 25 INSTALLINg ThE ChARgINg pOLE 7 . Fix the wires in the terminals using the hex key. 8. Ensure that all supply wires are properly tightened and are not under strain. 9. Insert the separately available NH fuses. 10. Replace the VBN cover. 11.
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Page 26: Taking Into Operation And Charging Procedure
62196-2, Type 2, with charging connector according to IEC 62196-2, Type 1 The Type 2 charging socket of the eMC2 has three current-carrying contacts, a neu tral conductor, a PE-protective earth conductor as well as two signaling contacts (Control Pilot and Proximity Pilot), which ensure a secure connection and therefore the safe operation of the charging station. -
Page 27: Preparing Access Control Via Rfid
Preparing access control via RFID (model variants with RFID module only) If your eMC2 model variant has an integrated RFID card reader, you can set up user identification to restrict or allow access to the charging process for a defined use group. -
Page 28: Preparing Access Control Via Ocpp (Emc444K Only)
Please follow the following steps to charge your vehicle: 1. Check the LED status indicator in the top part of the eMC2: When the charging pole is ready for operation, the LED strips on either side of the pole will be green. - Page 29 TAkINg INTO OpERATION ANd ChARgINg pROCEduRE 5. Log in at the RFID module of the eMC2 using a suitable access card. To do this, hold the card in front of the marked area on the RFID module. The charging process will only commence when the access card has been identified successfully.
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Page 30: Resolving Errors
In some circumstances, malfunctions and disruptions may occur that prevent the proper charging of the vehicle according to IEC 61851.1, Mode 3. The eMC2 detects any faults occurring on the part of the vehicle and displays them via the LED indicators that are located centrally inside the housing or as part of the RFID module (if present) of the charging pole. -
Page 31: Operating Status (Rfid Module)
RFID module that prevent the proper charging of the vehicle according to IEC 61851.1, Mode 3. The eMC2 independently detects any errors during user registration and transmits these as feedback to the user portal via the back end device: In case of an error, please contact the operator of your user platform. -
Page 32: Operational Disruptions And Solutions
Connection with the user platform cannot be established. Operational disruptions and solutions The eMC2 runs internal testing algorithms to ensure proper and safe operation. To take suitable measures and restore operation in case of malfunction, you must first clearly identify the type of error. -
Page 33: Checking The Internal Rccb
Every RCCB has a button with which to initiate the test function. Proceed as follows to test the RCCB: 1. Open the housing cover of the eMC2 using the flip out handle. 2. Locate the RCCB: There is a button engraved T or marked Test. -
Page 34: Appendix
AppENdIx Appendix Specifications Model Variant eMC2 Hightech 22 kW Power supply for supply cable sizes of max. 5 x 70 mm² Rated voltage 230 / 400 V Rated current 63 A, 3 phase Rated frequency 50 Hz Max output 22 kW... -
Page 35: Standards & Guidelines
Maximum elevation ≤ 2,000 m above mean sea level ca. 44 kg Weight per unit Model number EMC445K Standards & guidelines The eMC2 charging station complies with the following standards and protection rat- ings: General standards Standard Description 2004/108/EC EMC Guideline... -
Page 36: Trademarks
AppENdIx Standard Description 2002/96/EC WEEE Guideline ElektroG Electrical and Electronic Device Statute Device safety standards Standard Description Conductive charging systems for electric vehicles – IEC 61851-1 Ed 2 0:2010 Part 1: General requirements IEC 61851-22 (69/201/CD) Conductive charging systems for electric vehicles – Part 22: AC charging poles for electric vehicles DIN EN 61851-1: 2012-01 Conductive charging systems for electric vehicles –... -
Page 37: Specifications For The Foundation
The tube for the power supply must be of sufficient size in order to accommodate potential additional data and/or control cables. Also, the bolt anchors for securing the base plate of the eMC2 must meet the specifications in order to guarantee the stabil- ity of the charging pole. -
Page 38: Intellectual Property & Copyright
AppENdIx Should modifications of any kind have been made to the product that have not been explicitly authorized by ABL or described in the guidelines for authorized service part- ners, the manufacturer’s warranty obligations become void with immediate effect. On site repairs may only be carried out by the manufacturer. In case of disregard of this provision, all guarantee and warranty provisions become void with immediate effect. -
Page 39: Glossary & Definitions
Battery Electric Vehicle Monitoring device for detecting DC fault Direct Current Residual DC-RCM Current Monitor currents Modifiable group identifier (ABL format) Group IDentifier Global System for Standard for fully digital mobile networks Mobile Communications Hybrid vehicle (combination of a classic... -
Page 40: Disposal Advice
AppENdIx Disposal advice The crossed out trash can symbol indicates that electrical and elec- tronic devices including accessories must be disposed of separate from household trash. The materials are recyclable as marked. By re-using, recycling or through other forms of use of obsolete devices you make an im- portant contribution to environmental protection. -
Page 41: Ce Certification And Declaration Of Compliance
AppENdIx CE certification and declaration of compliance The eMC2 series charging poles carry the CE mark. A copy of the declara- tion of compliance is printed below and also available from ABL Sursum Bayerische Elektrozubehör GmbH & Co KG upon request. - Page 42 AppENdIx...
- Page 43 AppENdIx...
- Page 44 ABL SURSUM Albert-Büttner-Straße 11 Tel. +49 (0) 9123 188-0 info@abl.de Bayerische Elektrozubehör GmbH & Co. KG D-91207 Lauf / Pegnitz Fax +49 (0) 9123 188-188 www.abl.de...
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