Banner R55F Series Manual

Banner R55F Series Manual

Fiber-optic color mark sensors

Advertisement

Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com
R55F Series Fiber-Optic Color Mark Sensors
For Plastic and Glass Fiber Optics
R55F Series Sensor Features
• Outstanding color contrast sensitivity; detects 16 levels of gray scale.
• Depending on beam color, reliably detects the toughest color mark contrasts,
including 20% yellow against white.
• Fast, 50-microsecond response.
• Choose from infrared or one of four visible beam colors: red, blue, green and
white.
• Fibers mount in small and otherwise inaccessible areas.
• Easy push-button programming options include Static TEACH, Static Single-Point
TEACH, Dynamic TEACH and Remote TEACH; plus manual sensitivity adjustment.
• Non-volatile memory.
• Glass fiber models function well in harsh environments typically associated with
printing processes.
• Plastic fiber models function well in applications that require repeated flexing of
the fibers.
• Fibers install quickly without tools.
• Bipolar (NPN/PNP) outputs with three Delay settings (0, 20 or 40 milliseconds).
• Choice of integral cable or QD connector models.
• Mounts flat or to 35 mm DIN rail; two brackets included with sensor (one for
angle mount, one for flat mount).
R55F Series Sensor Overview
The R55F Fiber-Optic Sensor was developed to provide simplicity of operation and
access to tight areas for color mark (registration) sensing applications. The R55F is a
technological advancement from earlier R55 models.
R55F sensors feature TEACH mode sensitivity adjustment, by presenting the light and
the dark sensing conditions to the sensor. In addition, sensitivity may be fine-tuned at
any time by simply clicking the "+" or "-" buttons on the sensor. The ten-element signal
strength light bar clearly displays the relative received signal strength.
The bipolar (one NPN and one PNP) outputs may be programmed to include a 20 or
40-millisecond pulse stretcher (OFF Delay), if required. Both TEACH mode sensitivity
adjustment and output SETUP are accomplished using the push-buttons on the sensor,
or by supplying input pulses via the Remote Teach input.
TEACH mode has two options: Static TEACH and Dynamic TEACH. Static TEACH is
used to manually set the two sensing conditions individually or to program a specific
condition to be sensed (single-point TEACH). Dynamic TEACH provides a means for
teaching a series of conditions on-the-fly; the R55F "averages" the sensing events and
automatically sets (and periodically updates via the adaptive threshold feature) the
switch point between light and dark conditions.

Advertisement

Table of Contents
loading

Summary of Contents for Banner R55F Series

  • Page 1 R55F Series Fiber-Optic Color Mark Sensors For Plastic and Glass Fiber Optics R55F Series Sensor Features • Outstanding color contrast sensitivity; detects 16 levels of gray scale. • Depending on beam color, reliably detects the toughest color mark contrasts, including 20% yellow against white.
  • Page 2 R55F Series Fiber-Optic Color Mark Sensors Visible Red, 650 nm Advantages of glass fiber optics for color mark sensing: Visible Green, 525 nm • Randomly mixed bifurcated fiber bundles produce the best optics for color mark sensing. Visible Blue, 475 nm •...
  • Page 3 R55F Series Fiber-Optic Color Mark Sensors Glass Fiber Installation Procedure: Plastic fibers shown; procedure 1) Check to see that a rubber o-ring is pre-installed on each fiber control end. is identical for glass fibers 2) Slide the fiber clip to the open position (A).
  • Page 4: Run Mode

    R55F Series Fiber-Optic Color Mark Sensors Using the R55F Series Sensor Dynamic RUN Mode TEACH (+) Push Button Output Conducting 10-Segment Normal operation of the R55F is called RUN mode. The LED indicators (see Light Bar Delay Figure 2) operate as follows in RUN mode:...
  • Page 5 R55F Series Fiber-Optic Color Mark Sensors Static TEACH Procedure - Push Button See page 8 for Remote TEACH procedures Push Button Resulting Indicator Status LO and DO: Alternately flash green Press and Hold ≥ 2 seconds Press and hold STATIC button...
  • Page 6: Dynamic Teach

    R55F Series Fiber-Optic Color Mark Sensors Dynamic TEACH Dynamic TEACH is used to program sensitivity during actual machine run conditions. During Dynamic TEACH, the R55F samples many color marks against their background material and automatically sets the sensitivity at the optimum level. Dynamic TEACH activates the sensor’s adaptive threshold system, which continuously tracks minimum and maximum signal levels, and automatically maintains centering of the switch point between the light and dark conditions.
  • Page 7: Setup Mode

    R55F Series Fiber-Optic Color Mark Sensors SETUP Mode SETUP mode is used to configure sensor output response for: - Light or Dark operate DYNAMIC - 20- or 40-millisecond pulse stretcher (OFF delay), if required. Press and Hold Delay Both Push Buttons It will be necessary to access SETUP mode only if the settings which result from TEACH mode programming are not the settings required for the application.
  • Page 8 R55F Series Fiber-Optic Color Mark Sensors Remote Programming The gray wire of the R55F may be connected to a remote switch or to a process 0.04 < T < 0.8 sec controller to: Switch Open - Set sensitivity via either Static or Dynamic TEACH mode...
  • Page 9 R55F Series Fiber-Optic Color Mark Sensors Remote SETUP Mode etc. 1) To enter SETUP mode, pulse once, wait 0.04 to 0.8 seconds, then pulse again. > 0.8 sec > 0.8 sec > 0.8 sec 2) Wait > 0.8 seconds, then enter sequential pulses to toggle between the six...
  • Page 10 R55F Series Fiber-Optic Color Mark Sensors R55F Series Sensor Specifications Supply Input 10 to 30V dc (10% maximum ripple) at less than 70 mA, exclusive of load Supply Protection Circuitry Protected against reverse polarity and transient voltages Output Configuration Bipolar (NPN and PNP) 150 mA max each output @ 25°C (derate ≈...
  • Page 11: Mounting Brackets

    R55F Series Fiber-Optic Color Mark Sensors R55F Series Sensor Hookups Cabled Models Quick-Disconnect Models 10-30V dc 10-30V dc – – Load Load Load Load Remote Teach Remote Teach Mounting Brackets Both brackets are included with sensor. • Side-mounting bracket • Flat-mounting bracket...
  • Page 12 This warranty does not cover damage or liability for the improper application of Banner products. This warranty is in lieu of any other warranty either expressed or implied.

Table of Contents