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Auber Instruments DSPR400 Instruction Manual

Distilling controller

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AUBER INSTRUMENTS
Instruction Manual
Caution
• This controller is intended to control equipment under normal operating
conditions. Failure or malfunction of the controller may lead to abnormal
operating conditions, which result in personal injury or damage to the
equipment or other property. Devices (limit or safety controls) or systems
(alarm or supervisory) intended to warn of or protect against failure or
malfunction of the controller must be incorporated into and maintained as part
of the control system.
• Installing the rubber gasket supplied will protect the controller front panel from
dust and water splash (IP54 rating). Additional protection is needed for higher
IP rating.
• This controller carries a 90-day warranty. This warranty is limited to the
controller only.
1. Specifications
Input type
RTD (Resistance Temperature Detector): Pt100
Accuracy
± 0.2% full scale
Temperature
-328° F ~ +932° F, -200° C ~ +500° C
range
Response time
≤ 0.5s (when FILt =1)
Display
1° C or ° F for Mashing Mode. 0.1° C or ° F for distilling
resolution
Mode.
Control mode
Mashing, Distilling
Process/derivation high/low alarm, Acceleration and
Alarm function
timer alarm, Latching/pulse action,
Relay contact: 3A for resistive load. 1A for inductive
Alarm output
load
Power supply
85~260VAC/50~60Hz
Power
≤ 5 Watt
consumption
Working Ambient
0~50ºC, 32~122ºF
temperature
48 x 48 x 100 mm (W x H x D, from the front panel to
Dimension
the back)
Mounting cutout
45 x 45 mm
2. Front Panel
4
5
6
7
8
9
Figure 1. The front panel of DSPR400
2021.09
Distilling Controller, DSPR400
Version 1.3 (Sep, 2021)
1). Top display. This display indicates the temperature sensor read out value.
When timer is activated, it will show time and temperature alternately.
2). Bottom display. In distilling mode, this display will show the percentage of
power being sent to the external SSR after the initial heat up phase. In mashing
control mode, this display will show the set temperature.
3). Temperature setting adjusting indicator. This is the small dot at the lower
right corner. In mashing mode, when temperature set point is adjusted, it will
start to flash. It reminds you that you need to press the knob to confirm the
change. Otherwise, the temperature setting will return back in 2 seconds after
you stop the adjustment.
4). AL1 indicator. This red LED indicates the status of Relay 1 (AL1). When it
is on, the relay is closed; when it is off, the relay is open.
5). AL2 indicator. This red LED indicates the status of Relay 2 (AL2). When it
is on, the relay is closed; when it is off, the relay is open.
6). Mashing mode indicator (MASH). This yellow LED light indicates the
operation mode of the controller. When it is on, controller is in mashing mode;
when it is off, controller is in distilling mode.
7). Output indicator (OUT). This green LED light is synchronized with output. It
shows how much power the regulator is sending out (as a 12VDC control signal
pulse through terminal 6 and 7). When it is on solid, the output is 100% on. When
it is off, there should be no output. When it is flashing, the frequency of the
flashing is an indication of high or low power output. Higher frequency means
higher power output.
8). Rotary switch (knob). Turn it clockwise to increase the output power (or
selected parameter value); turn it counter-clockwise to reduce the output power
(or selected parameter value). Press it briefly to reset the timer (if enabled) and
to switch between mashing and distilling mode. Press and hold it for 5 seconds
to enter parameter settings menu. Please see section 6 for details.
9). Function key A & B. There are two Function Keys named "A" and "B" can
be used to reset/cancel relays. "A" is for Relay 1, Key "B" is for Relay 2. Please
check note 20.
3. Wiring Terminals
The pin assignment of the back terminals of DSPR400 is shown in Figure 2.
3.1 Sensor connection
DSPR400 only accepts Pt100 RTD temperature sensor. For a three-wire RTD
1
with standard DIN color code, the two red wires should be connected to the
terminals 3 and 4. The white wire should be connected to terminal 5. For a two-
wire RTD, the wires should be connected to terminals 4 and 5. Jump a wire
2
between terminals 3 and 4.
3
3.2 Power to the controller
The power cables should be connected to terminals 9 and 10. Polarity does not
matter. It can be powered by 85-260V AC power source. Neither a transformer
nor jumper is needed to wire it up. For the consistent with the wiring example
described later, we suggest you connect the hot wire to terminal 10 and neutral
to 9.
WWW.AUBERINS.COM
R
R
W
Figure 2. Terminal assignments of DSPR400.
P1/9

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Summary of Contents for Auber Instruments DSPR400

  • Page 1 Relay contact: 3A for resistive load. 1A for inductive check note 20. Alarm output load Power supply 85~260VAC/50~60Hz 3. Wiring Terminals The pin assignment of the back terminals of DSPR400 is shown in Figure 2. Power ≤ 5 Watt consumption Working Ambient 0~50ºC, 32~122ºF temperature...
  • Page 2 3.3 SSR output connection This controller offers two operation modes, mashing and distilling. When the The SSR control output of the DSPR400 provides a 12V DC signal that can mashing mode is selected, the controller functions as a temperature controller.
  • Page 3 AUBER INSTRUMENTS WWW.AUBERINS.COM or take a pause. It indicates the controller is trying to modulating the power to hold the temperature stable. For how to set up the timer in mashing mode, please read section 6.2. 5.3 Distilling Operation When first powered up, make sure the controller is in the distilling mode: the mashing mode indicator on the upper left corner is off and bottom display has a “P”...
  • Page 4 Digital filter suppression for relay 1 Note 8. Alarm Function (for built-in buzzer only): ALH DSPR400 has a built-in buzzer that can be programmed to beep when Knob Press Knob Press temperature reaches the alarm set temperature, ALH. The alarm will generate...
  • Page 5 Note 10. Acceleration heating function: dAST, dOUT time to correct the temperature drop, user can reduce the AttE to make the DSPR400 can accelerate heating speed of the initial heating phase by running system more responsive. the heater at high power, then reduce the power once the temperature is getting close to the boil.
  • Page 6 AUBER INSTRUMENTS WWW.AUBERINS.COM over the dFSP, the process will be automatically stopped until you reset the deviation alarms, or act in synchronization with the controller’s timer as well as system (please refer figure 4 to reset). the acceleration phase. There are a few advanced features of these relays. The action of a relay can be synchronized with alarm conditions, can be a single Note 14.
  • Page 7 AUBER INSTRUMENTS WWW.AUBERINS.COM in Mashing Mode. There is no set temperature in Boiling Mode or in Distilling When LAt it is set to N (Non-Latching), the relay action will follow the alarm Mode, and hence no deviation alarms. condition. The relay stops its action when the alarm condition is removed.
  • Page 8 Tip 3: Deviation alarm settings are not valid for Distilling Mode (on DSPR220 or activated. The unit is second. Pulse length can be set from 1 to 100 seconds. DSPR400) where there is no set temperature. This setting is only valid when the Relay Latching Mode is set to Pulsing, i.e., LAt = P.
  • Page 9 Heater 240V AC Figure 11. Wiring examples of controlling a heater with SSR and DSPR400 in a 120VAC system (upper) and in a 240VAC system (lower). Example 2. Here is the wiring diagram of how to wire an auxiliary heating element to the controller via a contactor (for acceleration period only).