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Auber Instruments EZboil DSPR310D Instruction Manual

For step mashing and boiling process automation
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AUBER INSTRUMENTS
Instruction Manual
EZboil for Step Mashing and Boiling Process Automation, DSPR310D
Caution
• This controller is intended to control equipment under normal operating
conditions. Failure or malfunction of the controller may lead to abnormal
operating conditions, which result in personal injury or damage to the
equipment or other property. Devices (limit or safety controls) or systems
(alarm or supervisory) intended to warn of or protect against failure or
malfunction of the controller must be incorporated into and maintained as part
of the control system.
• Installing the rubber gasket supplied will protect the controller front panel from
dust and water splash (IP54 rating). Additional protection is needed for higher
IP rating.
• This controller carries a 90-day warranty. This warranty is limited to the
controller only.
1. Specifications
Input type
RTD (Resistance Temperature Detector): Pt100
Accuracy
± 0.2% full scale
Temperature
-328° F ~ +932° F, -200° C ~ +500° C
range
Response time
≤ 0.5s
Display
1° C or ° F
resolution
Control mode
Step Mashing, Boiling
Up to 8 program steps for mashing mode
Program step
Up to 9 timer events for boiling mode
Timer range
Up to 99h for each step/event
Relay contact: 3A for resistive load. 1A for inductive
Relay output
load
Power supply
85~260 VAC/50~60 Hz
Power
≤ 5 Watt
consumption
Working Ambient
0~50ºC, 32~122ºF
temperature
48 x 48 x 100 mm (W x H x D, from the front panel to
Dimension
the back)
Mounting cutout
45 x 45 mm
2. Front Panel
4
5
6
7
8
9
Figure 1. The front panel of DSPR310D.
2018.08
Version 1.1 (Aug, 2018)
1). Top display. This display indicates the temperature sensor readout value. it
may also show time and temperature alternately. (see section 4)
2). Bottom display. In boiling mode, this display will show the percentage of
power being sent to the external SSR after the initial heat up phase. In mashing
mode, this display will show the set temperature. It may also flash step number
alternately under these two modes. (see section 4)
3). Temperature setting adjusting indicator. This is the small dot at the lower
right corner. In mashing mode, when temperature set point is adjusted, it will
start to flash. It reminds you that you need to press the knob to confirm the
change. Otherwise, the temperature setting will return back in 2 seconds after
you stop the adjustment.
4). AL1 indicator. This red LED indicates the status of Relay 1 (AL1). When it
is on, relay 1 is closed; when it is off, relay 1 is open.
5). AL2 indicator. This red LED indicates the status of Relay 2 (AL2). When it
is on, relay 2 is closed; when it is off, relay 2 is open.
6). Mashing mode indicator (MASH). This yellow LED light indicates the
operation mode of the controller. When it is on, controller is in mashing mode;
when it is off, controller is in boiling mode.
7). Output indicator (OUT). This green LED light is SSR output indicator. It
shows how much power the regulator is sending out (as a 12VDC control signal
pulse through terminal 6 and 7). When it is solid ON, the output is 100% on.
When it is off, there is no output. When it is flashing, the frequency of the flashing
is an indication of high or low power output. Higher frequency means higher
power output percentage.
8). Rotary switch (knob). Turn it clockwise to increase the output power (or
selected parameter value); turn it counter-clockwise to reduce the output power
(or selected parameter value). Press it momentarily to reset the timer (if enabled)
and to switch between mashing and boiling mode. Press and hold it for 5
seconds to enter parameter settings menu. (see section 6)
9). Program Function Key A & B. There are two function keys named "A" (or
"RUN") and "B" (or "HOLD/STOP"). Key A can be used to start or resume the
program (step mashing mode) or power output/timer (boiling mode). Key B can
be used to hold or stop the program or timer. Please see section 5.2.2 and 5.3.3.
Key A can also be used to mute the built-in buzzer in specific situations. Please
refer to section 5.3.3 for more details.
3. Wiring Terminals
The pin assignment of the back terminals of DSPR310D is shown in Figure 2.
3.1 Sensor connection
1
DSPR310D only accepts Pt100 RTD temperature sensor. For a three-wire RTD
with standard DIN color code, the two red wires should be connected to the
2
terminals 3 and 4. The white wire should be connected to terminal 5. For a two-
wire RTD, the wires should be connected to terminals 4 and 5. Jump a wire
3
between terminals 3 and 4.
3.2 Power to the controller
The power cables should be connected to terminals 9 and 10. Polarity does not
matter. It can be powered by 85-260 VAC power source. Neither a transformer
nor jumper is needed to wire it up. For the consistent with the wiring example
WWW.AUBERINS.COM
R
R
W
Figure 2. Terminal assignments of DSPR310D.
P1/13

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Summary of Contents for Auber Instruments EZboil DSPR310D

  • Page 1 AUBER INSTRUMENTS WWW.AUBERINS.COM Instruction Manual EZboil for Step Mashing and Boiling Process Automation, DSPR310D Version 1.1 (Aug, 2018) 1). Top display. This display indicates the temperature sensor readout value. it may also show time and temperature alternately. (see section 4) Caution 2).
  • Page 2 AUBER INSTRUMENTS WWW.AUBERINS.COM described later, we suggest you connect the hot wire to terminal 10 and neutral 5. Operation to 9. 5.1 Operation mode selection This controller offers two operation modes, step mashing and boiling. When the 3.3 SSR output connection...
  • Page 3 AUBER INSTRUMENTS WWW.AUBERINS.COM The Output indicator will stay on solid right after powered up. This mean the User can program the build-in relays to be synchronized with mashing controller is heating up the kettle at maximum speed. Once the temperature is temperature steps.
  • Page 4 AUBER INSTRUMENTS WWW.AUBERINS.COM 5.3.3 Keypad functions Tip 1: When timer is started, you will hear the beeping notification. Please see If timer is disabled (tF = OFF), key A and B control the SSR power output. Press section 9 in page 10 for details.
  • Page 5 AUBER INSTRUMENTS WWW.AUBERINS.COM Note 1. Input offset: Pb Note 5-1: Temperature Control Tuning Parameters: oScr, AttE Pb is used to set an input offset to compensate the error produced by the sensor The mashing control mode utilizes AI algorithm instead of the commonly used or input signal itself.
  • Page 6 AUBER INSTRUMENTS WWW.AUBERINS.COM Table 3. Step program setting parameters Step Program Settings for Mashing Mode (PROG) Setting Initial Display Code Description Remark Range Setting Step 1 set temperature 0 ~ 999 hold, stop Step 1 time duration 00:30 0 ~ 99:00...
  • Page 7 AUBER INSTRUMENTS WWW.AUBERINS.COM heater. The more foams there is, the easier it is to boil over. The vigorous the boil is, the easy it is to boil over. To preventing the boiling over, operator should skim the foam out and reduce the power as the temperature approaching the boiling.
  • Page 8 AUBER INSTRUMENTS WWW.AUBERINS.COM Note 10: Alarm duration for boil mode: Ad B-SN: In this mode, relay is synchronized with boiling steps. Similar to M-SN, Ad is the parameter that set how long the timer will hold for adding the ingredient.
  • Page 9 AUBER INSTRUMENTS WWW.AUBERINS.COM Note for mashing mode: If you set to turn on the relay at step 1 only, relay will SiL determines whether a relay action should be suppressed when controller is be activated when you start the whole program (when you press key A), and just powered up.
  • Page 10 AUBER INSTRUMENTS WWW.AUBERINS.COM goto rely Knob Press Relay 1 mode Knob Press Knob Press lgc1 Logic mode Alarm 2 Rl_c for relay 1 pulse length Knob Press Relay turning-on rlp1 Knob Press steps Figure 13. Wiring examples of controlling a heater with SSR and DSPR310D in...
  • Page 11 Copyright 2007-2018, Auber Instruments All Rights Reserved. No part of this manual shall be copied, reproduced, or transmitted in any way without the prior, written consent of Auber Instruments. Auber Instruments retains the exclusive rights to all information included in this document.
  • Page 12 AUBER INSTRUMENTS WWW.AUBERINS.COM Appendix Technical Talk -- How does it Work? v1.2 There are three commonly used methods for AC power control. 1) Phase angle firing. In this method, the AC power control is achieved by firing the SCR at different phase angle. This is how our SSVR works. This method offer the most uniform power output.
  • Page 13 AUBER INSTRUMENTS WWW.AUBERINS.COM Figure 6. A 25% output control signal from a PID controller in the time proportional firing mode. Cycle time is 1 second. The output signal is 250 millisecond (ms) on, and 750 ms off during each cycle period.
  • Page 14 Copyright 2007-2018, Auber Instruments All Rights Reserved. No part of this manual shall be copied, reproduced, or transmitted in any way without the prior, written consent of Auber Instruments. Auber Instruments retains the exclusive rights to all information included in this document.