SMC Networks 56-EX500-GPR1A Series Instruction Manual

56-EX500-TF2Z330EN
ORIGINAL INSTRUCTIONS
Instruction Manual
Gateway unit – PROFIBUS-DP compatible
Series 56-EX500-GPR1A
o C ≤ Ta ≤ 45 o
II 3G Ex ec IIC T4 Gc 5 C
o
II 3D Ex tc IIIC T57 C Dc IP65
The intended use of the Gateway unit is for connection to SI units and
input devices for the control of pneumatic valves.
1 Safety Instructions
These safety instructions are intended to prevent hazardous situations
and/or equipment damage. These instructions indicate the level of
potential hazard with the labels of "Caution," "Warning" or "Danger."
They are all important notes for safety and must be followed in addition
*1)
to International Standards (ISO/IEC) , and other safety regulations.
*1) ISO 4414: Pneumatic fluid power - General rules relating to systems.
ISO 4413: Hydraulic fluid power - General rules relating to systems.
IEC 60204-1: Safety of machinery - Electrical equipment of machines.
(Part 1: General requirements)
ISO 10218-1: Manipulating industrial robots -Safety. etc.
• Refer to product catalogue, Operation Manual and Handling
Precautions for SMC Products for additional information.
• Keep this manual in a safe place for future reference.
Caution indicates a hazard with a low level of risk which, if
Caution
not avoided, could result in minor or moderate injury.
Warning indicates a hazard with a medium level of risk
Warning
which, if not avoided, could result in death or serious injury.
Danger indicates a hazard with a high level of risk which, if
Danger
not avoided, will result in death or serious injury.
Warning
• Always ensure compliance with relevant safety laws and
standards.
• All work must be carried out in a safe manner by a qualified person in
compliance with applicable national regulations.
ATEX Marking Description
o C ≤ Ta ≤ 45 o
II 3G Ex ec IIC T4 Gc 5 C
o
II 3D Ex tc IIIC T57 C Dc IP65
Equipment Group II tc - protected by enclosure
Category 3 lllC - for all types of dust
o
Gas (G) and Dust (D) environment T57 C - Max. surface temperature
Ex - European standards apply Gc/Dc - Equipment Protection Level
ec – Increased safety Ta - ambient temperature
IIC - for all types of gas IP65 - Protection structure
T4 - Temperature classification
Based on the conformity assessment carried out by SMC Corporation.
Certificate Number: SMC 20.0004 X
If the Certificate number includes an X, special conditions for safe use
apply as follows:-
• Protect the product from sources of heat which can generate surface
temperatures greater than the temperature classification.
• Protect the product and cable connections against all impact or
mechanical damage using a suitable ATEX compliant enclosure.
1 Safety Instructions (continued)
• Protect the product from direct sunlight or UV light using a suitable
protective cover.
• Do not disconnect the M12 connectors before first switching OFF the
power supply.
• Use only ATEX approved connectors and use shielded cable to
provide grounding.
• Use only a damp cloth to clean the product to avoid an electrostatic
charge.
2 Specifications
General specifications
Item Specifications
Ambient temperature 5 to 45 o C
Ambient humidity 35 to 85% RH (no condensate)
Ambient storage temperature -25 to +70 o C
Withstand voltage 1000 VAC applied for 1 minute
Insulation resistance 500 VDC, 2 MΩ or more
Weight 470 g
Electrical specifications
Item Specifications
Power supply for control and
24.0 VDC ±10%, 3.0 A
input
Power supply for solenoid
24.0 VDC +10%/-5%, 3.0 A
valves
Input device and SI unit control: 2.8 A
Current consumption
Gateway internal circuit: 0.2 A
No. of Inputs / Outputs 32 Inputs / 64 Outputs
Communication specifications
Item Specifications
Protocol PROFIBUS-DP (EN 50170)
Device type Slave
9.6 / 19.2 / 45.45 / 93.75 / 187.5 / 500 kbps
Communication speed
1.5 / 3.0 / 6.0 / 12 Mbps
Occupied area 64 inputs / 64 outputs max.
Configuration file GSD file
ID number 1405h (Hex)
Low level bus specifications
Item Specifications
No. of branches for inputs 4 branches for input (8 per branch)
No. of branches for outputs 4 branches for output (16 per branch)
Communication method Dedicated protocol for SMC, 750 kbps
Branch current for inputs 0.7 A max. per branch
0.65 A max. per branch (for EX500-S#01)
Branch current for outputs
0.75 A max. per branch (for EX500-Q#01)
Branch cable length 5 m max. per branch (10 m total max.)
3 Name and function of Individual parts
No Part Description
1 Fieldbus connector Connection to PROFIBUS-DP
2 Power supply connector Connection for power supply.
3 Connector (COM A)
4 Connector (COM B)
Connection to SI units (manifold valve)
or input units using a branch cable.
5 Connector (COM C)
6 Connector (COM D)
7 LED Display Displays the unit status.
8 Switch cover Setting switches under the cover.
9 Ground terminal Functional Earth (FE)
4 Installation
4.1 Direct mounting
Secure in position using 4 x M5 screws, 15 mm minimum thread length.
4.2 Wiring connections
• Communication Connector
Select the appropriate cables to mate with the connectors on the SI
unit. The PROFIBUS-DP connection has 2 ports, BUS IN and BUS
OUT, and both ports can be used for connection.
M12 5-pin Plug / Socket (B-coded)
Connector
Pin No. Signal name
BUS IN BUS OUT
1 N.C.
2 RxD/TxD-N
3 N.C.
4 RxD/TxD-P
Plug Socket 5 Shield
• Power Supply Connector
Connect the power supply to the power supply connector on the
Gateway unit. With this cable, power is supplied to the output devices
(such as solenoid valve) and the input devices and for control.
M12 5-pin Socket (A-coded)
Connector Pin No. Signal name
1 0 V (solenoid valves)
2 24 V (solenoid valves)
3 0 V (control and input)
4 24 V (control and input)
5 FE
The M12 connector cable for fieldbus and power supply connections
has two types, Standard M12 and SPEEDCON compatible. If both
plug and socket have SPEEDCON connectors, the cable can be
inserted and connected by turning it a 1/2 rotation.
A standard connector can be connected to a SPEEDCON connector.
• Both single and two power supply systems can be adopted, however
the wiring should be made separately (for solenoid valves / outputs
and for input and control) for either system.
• Branch Connector
Connect SI units (solenoid valves) and input devices to the
communication connectors (COM A - D) using an M12 (8 pin)
connector cable.
As each cable contains power supply wiring, there is no need to
supply power to the SI unit (solenoid valves) or input devices
separately.
Warning
• Be sure to fit a seal cap (EX9-AWTS) on any unused connectors.
Proper use of the seal cap enables the enclosure to maintain IP65
specification. Tightening torque: 0.1 N•m.
4.3 Ground Connection
• Connect the ground terminal (FE) to ground.
• Individual grounding should be provided close to the product with a
short cable to assure the safety and noise resistance of the system.
• Resistance to ground should be 100 Ω or less.
4 Installation (continued)
4.4 Environment
Warning
• Do not use in an environment where corrosive gases, chemicals, salt
water or steam are present.
• Do not install in a location subject to vibration or impact in excess of
the product's specifications.
• Do not mount in a location exposed to radiant heat that would result
in temperatures in excess of the product's specifications.
5 Setting
5.1 Switch setting
• The switches should only be set with the power supply turned OFF.
• Open the switch protection cover and set the switches with a small
flat blade screwdriver.
• Be sure to set the switches before use.
• After setting the switches close the protective cover and tighten the
screws with the specified tightening torque of 0.6 N•m.
• Address setting
SW3 (x100) SW2 SW1
Node Address
1 2 x10 x1
0 0 0 (default)
0 1 1
0 2 2
0
: : :
9 8 98
N.C.
9 9 99
0 0 100
0 1 101
1
: : :
2 5 125
• The node address can be set in the range 0 – 125.
• The number of available nodes is up to 32 stations per branch, or 126
stations with a repeater.
• Bus terminator switch (SW4)
Set the switch to select the bus terminator.
5.2 Configuration
An applicable GSD file is required to configure the Gateway unit for the
PROFIBUS-DP network. Download the latest GSD file from the SMC
website (URL: https://www.smcworld.com).
Product number GSD files
56-EX500-GPR1A Smc_1405.gsd
Technical documentation giving detailed configuration information can
be found on the SMC website (URL: https://www.smcworld.com).
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