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Summary of Contents for BUSCH PUMA
- Page 1 PUMA Vacuum Boosters WY 3600 A Instruction Manual 0870242399 | -0001_en-US | Original instructions 7/4/2022...
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Page 2: Table Of Contents
Oil Color Inspection ............................Oil Change................................Overhaul................................Decommissioning..............................10.1 Dismantling and Disposal ..........................Spare Parts................................Troubleshooting..............................Technical Data ..............................Maximum Permissible Differential Pressures....................Oil ................................... EU Declaration of Conformity..........................UK Declaration of Conformity ..........................2 | 36 Instruction Manual PUMA WY 3600 A_EN_en... -
Page 3: Safety
Safety Prior to handling the machine, this instruction manual should be read and understood. If anything needs to be clarified, please contact your Busch representative. Read this manual carefully before use and keep for future reference. This instruction manual remains valid as long as the customer does not change anything on the product. -
Page 4: Product Description
Oil fill plug Oil drain plug Discharge connection Oil sight glass Temperature switch NOTE Technical term. In this instruction manual, we consider that the term ‘machine’ refers to the ‘vacuum booster’. 4 | 36 Instruction Manual PUMA WY 3600 A_EN_en... -
Page 5: Operating Principle
Conveying of other media leads to an increased thermal and/or mechanical load on the machine and is permissible only after a consultation with Busch. The machine is intended for the placement in a non-potentially explosive environment. The machine is used in combination with a backing pump in vacuum system. -
Page 6: Standard Features
- Cast iron - Steel - Aluminium - Epoxy resin - Fluoroelastomer (FKM/FPM) ● In doubt, please contact your Busch representative. Standard Features 2.3.1 Water Cooling The machine is driven by a water-cooled motor. When operated with Variable Speed Drive (VSD), pump water cooling is mandatory, see Cooling Wa- ter Connection [➔ 11]. -
Page 7: Transport
● To find out the weight of the machine, refer to the chapter Technical Data [➔ 30] or the name- plate (NP). ● Check the machine for transport damage. If the machine is secured to a base plate: ● Remove the machine from the base plate. Instruction Manual PUMA WY 3600 A_EN_en 7 | 36... -
Page 8: Storage
● Wrap the machine in a corrosion inhibiting film. ● Store the machine indoors, dry, dust free and if possible in original packaging preferably at temperatures between -20 ... 55 °C. 8 | 36 Instruction Manual PUMA WY 3600 A_EN_en... -
Page 9: Installation
● Make sure that the environment of the machine is not potentially explosive. ● Make sure that the ambient conditions comply with the Technical Data [➔ 30]. ● Make sure to use a suitable backing pump, if necessary seek advice from your Busch representa- tive ●... -
Page 10: Suction Connection
● Make sure that the discharged gas will flow without obstruction. Do not shut off or throttle the discharge line or use it as a pressurized air source. Connection size(s): – DN160, DIN 28404 Depending on the specific configuration ordered, other connection dimensions may apply. 10 | 36 Instruction Manual PUMA WY 3600 A_EN_en... -
Page 11: Cooling Water Connection
Motor + Booster cooling (Mandatory for operation with Variable Speed Drive (VSD)) Description Cooling water inlet Cooling water outlet The cooling connection type depends on the application. Seek advice from your Busch representa- tive. ● Connect the cooling water connections (CWI / CWO) to the water supply. Connection size: –... -
Page 12: Filling Oil
Use of an inappropriate oil. Risk of premature failure! Loss of efficiency! ● Only use an oil type which has previously been approved and recommended by Busch. For oil type and oil capacity see Technical Data [➔ 30] and Oil [➔ 32]. 12 | 36... - Page 13 __ / __ / ____ Oil type see nameplate Change interval see instruction manual If there is no sticker (part no. 0565 568 959) on the machine: ● Order it from your Busch representative. Instruction Manual PUMA WY 3600 A_EN_en 13 | 36...
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Page 14: Electrical Connection
● Make sure that the motor of the machine will not be affected by electric or electro- magnetic dis- turbance from the mains, if necessary seek advice from Busch. ● Make sure that the EMC of the machine is compliant with the requirements of your supply net- work system, if necessary provide further interference suppression (EMC of the machine, see EU Declaration of Conformity [➔ 33] or UK Declaration of Conformity [➔ 34]). -
Page 15: Wiring Diagram Three-Phase Motor
● If the machine is equipped with a power connector, install a residual current protective device to protect persons in case of isolation default. ● Busch recommends installing a type B residual protective device suitable for the electrical in- stallation. -
Page 16: Electrical Connection Of The Monitoring Devices
Star connection (high voltage): Electrical Connection of the Monitoring Devices NOTE In order to prevent potential nuisance alarms, Busch recommends that the control system is configured with a time delay of at least 20 seconds. 6.3.1 Wiring Diagram Temperature Switch AC (cosφ=1): U = 250 V ;... -
Page 17: Commissioning
Those starts should be spread within the hour. ● Make sure that the operating conditions comply with the Technical Data [➔ 30]. ● After a few minutes of operation, perform an Oil Level Inspection [➔ 21]. Instruction Manual PUMA WY 3600 A_EN_en 17 | 36... -
Page 18: Pump Down Cycle
● As soon as the target pressure is reached, close the isolation and decrease the motor frequency to 30 Hz. Compression Chamber Flushing Depending on the process type (very demanding application), flushing through the compression chamber (cylinder + lobes) might need to be performed. Seek advice from your Busch representa- tive. NOTICE Flushing without barrier gas. - Page 19 ● Dry the machine of flushing fluid. Do not operate the machine in normal operating conditions with the barrier gas opened. It might af- fect the ultimate pressure and the suction capacity. Instruction Manual PUMA WY 3600 A_EN_en 19 | 36...
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Page 20: Maintenance
Risk of injuries! Risk of premature failure and loss of efficiency! ● Maintenance work must only be executed by qualified personnel. ● Respect the maintenance intervals or ask your Busch representative for service. NOTICE Using inappropriate cleaners. Risk of removing safety stickers and protective paint! ●... -
Page 21: Maintenance Schedule
● Clean the magnetic plugs (MP) ● Have a major overhaul on the machine (contact Busch). Oil Level Inspection ● Shut down the machine. ● When the machine is stopped, wait 1 minute before checking the oil level. -
Page 22: Oil Change
If the oil becomes dark or looks different from the initial color: ● Change the oil immediately, see Oil Change [➔ 22]. You can consult your Busch representative in order to find out why this color change has occurred. Oil Change NOTICE Use of an inappropriate oil. - Page 23 Maintenance | 8 For oil type and oil capacity see Technical Data [➔ 30] and Oil [➔ 32]. Instruction Manual PUMA WY 3600 A_EN_en 23 | 36...
- Page 24 __ / __ / ____ Oil type see nameplate Change interval see instruction manual If there is no sticker (part no. 0565 568 959) on the machine: ● Order it from your Busch representative. 24 | 36 Instruction Manual PUMA WY 3600 A_EN_en...
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Page 25: Overhaul
● Decontaminate the machine as much as possible and state the contamination status in a ‘Dec- laration of Contamination’. Busch will only accept machines that come with a completely filled in and legally binding signed ‘Declaration of Contamination’ (form downloadable from www.buschvacuum.com). -
Page 26: Decommissioning
● Make sure that no oil drips onto the floor. ● Separate special waste from the machine. ● Dispose of special waste in compliance with applicable regulations. ● Dispose of the machine as scrap metal. 26 | 36 Instruction Manual PUMA WY 3600 A_EN_en... -
Page 27: Spare Parts
● The exclusive use of Busch genuine spare parts and consumables is recommended for the correct functioning of the machine and to validate the warranty. There is no standard spare parts kits available for this product, if you require Busch genuine parts: ● Contact your Busch representative. -
Page 28: Troubleshooting
Wrong oil quantity or unsuit- ● Use one of the recommend- able oil type. ed oils in the correct quanti- ty, see Oil [➔ 32]. Defective gears, bearings or ● Repair machine (contact coupling element. Busch). 28 | 36 Instruction Manual PUMA WY 3600 A_EN_en... - Page 29 Oil Change [➔ 22]. The machine runs too hot. ● See problem "The machine runs too hot". For the solution of problems not mentioned in the troubleshooting chart contact your Busch repre- sentative. Instruction Manual PUMA WY 3600 A_EN_en 29 | 36...
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Page 30: Technical Data
Weight approx. * with variable speed drive, max. 90 Hz. ** according to DIN EN ISO 2151. Operation under ultimate pressure. Pressure level above 10 mbar may result in higher noise levels. 30 | 36 Instruction Manual PUMA WY 3600 A_EN_en... -
Page 31: Maximum Permissible Differential Pressures
Volume max. for 1000 1000 On request pump down cycles (every 2 min.) (every 10 min.) * with variable speed drive, max. 90 Hz ** require cooling water connected to the covers (CWC) Instruction Manual PUMA WY 3600 A_EN_en 31 | 36... -
Page 32: Oil
Part number 1.0 L packaging (~2 kg) 0831 108 878 Part number 5.0 L packaging (~10 kg) 0831 108 879 To know which oil has been filled in the machine, please refer to the nameplate (NP). 32 | 36 Instruction Manual PUMA WY 3600 A_EN_en... -
Page 33: Eu Declaration Of Conformity
EU Declaration of Conformity This Declaration of Conformity and the CE-markings affixed to the nameplate are valid for the machine within the Busch scope of delivery. This Decla- ration of Conformity is issued under the sole responsibility of the manufacturer. -
Page 34: Declaration Of Conformity
UK Declaration of Conformity This Declaration of Conformity and the UKCA-markings affixed to the nameplate are valid for the machine within the Busch scope of delivery. This Dec- laration of Conformity is issued under the sole responsibility of the manufacturer. - Page 35 Notes Instruction Manual PUMA WY 3600 A_EN_en 35 | 36...
- Page 36 With a network of over 60 companies in more than 40 countries and agencies worldwide, Busch has a global presence. In every country, highly competent local personnel delivers custom-tailored support backed by a global network of expertise. Wherever you are.