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Delta 46-408 Instruction Manual

Wood turning duplicator
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Wood Turning Duplicator
(Model 46-408)
PART NO. 904419 - 02-05-02
Copyright © 2001 Delta Machinery
To learn more about DELTA MACHINERY
visit our website at: www.deltamachinery.com.
For Parts, Service, Warranty or other Assistance,
1-800-223-7278 (
1-800-463-3582).
please call
In Canada call

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Summary of Contents for Delta 46-408

  • Page 1 Wood Turning Duplicator (Model 46-408) PART NO. 904419 - 02-05-02 Copyright © 2001 Delta Machinery To learn more about DELTA MACHINERY visit our website at: www.deltamachinery.com. For Parts, Service, Warranty or other Assistance, 1-800-223-7278 ( 1-800-463-3582). please call In Canada call...
  • Page 2 4mm Ball Socket Hex Wrench 22. Dust Guard NOT SHOWN 23. Spring ASSEMBLY INSTRUCTIONS The 46-408 Wood Turning Duplicator is designed for use with Delta 12", 14", and 16" Wood Lathes. Before assembly, make certain the wood lathe is disconnected from the power source.
  • Page 3: Attaching Mounting Brackets

    ATTACHING MOUNTING BRACKETS For Delta Models 46-860 16", 46-745 16" & 46-715 14" Wood Lathes Only 1. Thread M8 Hex Nut (A) Fig. 3 on M8 X 55mm Socket Set screw (B). NOTE: Do not install (A) or (B) Fig. 3 when using the model 46-715 or the model 46-745. Discard the nuts and set aside the screws for further use.
  • Page 4 Fig. 10 Fig. 11 For Delta 12” Wood Lathes Only 1. Thread M8 hex nuts (A) Fig. 9 on M8 x 55mm hex socket set screws (B). 2. Thread set screws (B) Fig. 9 with hex nuts (A) into the two tapped holes in the bottom of mounting brackets (D).
  • Page 5 Fig. 16 Fig. 18 Fig. 17 4. Remove the two screws and washers (D) Fig. 16, wiper, (E) and retainer plate (F) from each side of the carriage (G). 5. Place one end of belt (L) Fig. 17 on wiper (E) and cover with retainer plate (F) and angle bracket (F2).
  • Page 6 ATTACHING FOLLOWER ARM TO CARRIAGE ASSEMBLY Insert follower arm (A) Fig. 22 into hole in arm (B) of carriage assembly and tighten thumb screw (C). NOTE: Pin (D) of follower arm (A) should point toward right end of duplicator rail. Fig.
  • Page 7 For Delta Model DL-40 16” Wood Lathe Only 1. Insert two T-bolts (A) Fig. 28 into channel (B1) located on the left underside of duplicator rail (C). 2. Insert the two remaining T-bolts to the right underside of the duplicator rail (B2) in the same manner.
  • Page 8 Fig. 35 Fig. 36 Fig. 37 Support the duplicator at both ends while sliding mounting pad (D) Fig. 35 along the duplicator rail. Slide until the tapped hole in mounting pad (D) lines up with the slot in mounting bracket (F), and fasten with M16 x 35mm hex socket head screw and flat washer (G) using supplied 14mm hex wrench (H).
  • Page 9 CHECKING AND ADJUSTING CARRIAGE ASSEMBLY The carriage assembly was aligned at the factory. However, shipment handling may require a readjusment of the carriage assembly. Carriage travel along the guide rail is critical to the proper alignment of the duplicator to the lathe centers.
  • Page 10 ALIGNING DUPLICATOR TO THE LATHE For All Delta Wood Lathes DISCONNECT THE MACHINE FROM THE POWER SOURCE. Install centers in headstock and tailstock. Ensure that cutting tool (A) Fig. 47 is approximately 1" out from tool holder (B). Point the follower arm lever (C) Fig. 48 to the right, and tighten wing screw (D).
  • Page 11 FOR MODEL 46-715 14" AND 46-745 16” WOOD LATHES ONLY 10. Loosen two socket head bolts (A) & (D) Fig. 53, move duplicator carriage (N) Fig. 53 to the left until point of cutting tool (P) Fig. 54 is on the same plane as the point of the headstock center. Slide duplicator in or out until point of cutting tool (P) Fig. 54 is aligned vertically with point of headstock center (O).
  • Page 12 FOR MODEL 40-860 16” WOOD LATHE ONLY! 10. Move duplicator carriage (N) Fig. 60 to the left until the cutting tool is in the same plane as headstock center. Loosen two socket head bolts (S) and (T) Fig. 60, and slide duplicator in or out until point of cutting tool (P) Fig. 61 is aligned vertically (up or down) with point of headstock center (O).
  • Page 13: Operating Controls And Adjustments

    FOR DELTA 12” WOOD LATHE ONLY 10. Move duplicator carriage (N) Fig. 64 to the left until the cutting tool is in the same plane as headstock center (O) Fig. 65. Loosen two socket head bolts (A) and (B) Fig. 64. Slide duplicator in or out until point of cutting tool (P) Fig. 65, is aligned verti- cally (up or down) with point of headstock center (O).
  • Page 14 Fine adjustments to the tool advancement arm can be made by rotating adjustment knob (D) Fig. 69, right or left as need- The tool advancement arm can be locked in any position for straight wood turning by rotating thumb screw (E) Fig. 70 clockwise.
  • Page 15: Maintenance

    Fig. 75 Fig. 76 Fig. 77 To duplicate from a turning (D) Fig. 75, turn threaded pin (C) until the pointed end of pin (C) is inserted into the end of the turning. Turn threaded pin (C) enough to hold turning firmly in position. Loosen screw (E) and slide safety bracket (F) against end of turning.Tighten screw (E).
  • Page 16 OPERATIONS DUPLICATING A TURNING Move the left pattern holding bracket (A) Fig. 80 to the left edge of the duplicator guide rail, and place the turning (B) against the threaded center pin (C). Move the right pattern holding bracket against the turning on the right side of the duplicator. Thread the center pins of the pattern holding brackets (A) Fig.
  • Page 17: Parts, Service Or Warranty Assistance

    Fig. 84 Fig. 85 PARTS, SERVICE OR WARRANTY ASSISTANCE All Delta Machines and accessories are manufactured to high quality standards and are serviced by a network • of Porter-Cable Delta Factory Service Centers and Delta Authorized Service Stations. To obtain additional information regarding your Delta quality product or to obtain parts, service, warranty assistance, or the loca- tion of the nearest service outlet, please call 1-800-223-7278 (In Canada call 1-800-463-3582).
  • Page 18 Two Year Limited Warranty Delta will repair or replace, at its expense and at its option, any Delta machine, machine part, or machine accessory which in normal use has proven to be defective in workmanship or material, provided that the customer returns the product pre- paid to a Delta factory service center or authorized service station with proof of purchase of the product within two years and provides Delta with reasonable opportunity to verify the alleged defect by inspection.
  • Page 19 NOTES...
  • Page 20 Parts and accessories for Porter-Cable ·Delta products should be obtained by contacting any Porter-Cable·Delta Distributor, Authorized Service Center, or Porter-Cable·Delta Factory Service Center. If you do not have access to any of these, call 800-223-7278 and you will be directed to the nearest Porter-Cable·Delta Factory Service Center. Las Estaciones de Servicio Autorizadas están ubicadas en muchas grandes ciudades.