HAWE Hydraulik HR 050 Original Assembly Instructions

Mini hydraulic power pack
Hide thumbs Also See for HR 050:

Advertisement

Quick Links

Mini hydraulic power pack type HR 050
Original assembly instructions
Operating pressure p
max
Flow rate Q
:
max
B 6014
07-2021    -1.0 en
:
200 bar
0.95 l/min

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the HR 050 and is the answer not in the manual?

Questions and answers

Summary of Contents for HAWE Hydraulik HR 050

  • Page 1 Mini hydraulic power pack type HR 050 Original assembly instructions Operating pressure p 200 bar Flow rate Q 0.95 l/min B 6014 07-2021    -1.0 en...
  • Page 2 HAWE Hydraulik respects these legal provisions in all cases. HAWE Hydraulik cannot provide individual guarantees that the stated circuits or procedures (including in part) are not subject to the intellectual property rights of third parties.
  • Page 3: Table Of Contents

    Replacing the hydraulic uid..........................20 Disassembly and disposal..........................22 Troubleshooting..............................23 Appendix................................24 10.1 Technical data..............................24 10.1.1 General data..............................24 10.1.2 Operating conditions............................24 10.1.3 Hydraulic data..............................24 10.1.4 Electrical data..............................25 10.2 Circuit diagram..............................26 10.2.1 Circuit diagram..............................26 HAWE Hydraulik SE B 6014 - 07-2021 - 1.0 3/27...
  • Page 4: About These Instructions

    Information to ensure the correct use of the product. Safety symbols General safety symbol Draws your attention to additional safety information. Slipping hazard Dragging hazard from moving parts Harmful substances Tripping and falling hazard Fire accelerants Falling loads 4/27 B 6014 - 07-2021 - 1.0 HAWE Hydraulik SE...
  • Page 5: Applicable Documents

    - Part 1: Principles and specifications for machinery manufacturers DIN EN 894-3 Safety of machinery - Ergonomics requirements for the design of displays and control actuators - Part 3: Control actuators HAWE Hydraulik SE B 6014 - 07-2021 - 1.0 5/27...
  • Page 6 DIN EN ISO 13849-2 Safety of machinery - Safety-related parts of control systems - Part 2: Validation D 6014 Data sheet for the mini hydraulic power pack type HR 050 6/27 B 6014 - 07-2021 - 1.0 HAWE Hydraulik SE...
  • Page 7: For Your Safety

    ► Avoid re, open ames and smoking in the vicinity of the product. ► Immediately dispose of combustible materials wetted with hydraulic uid as special waste. ► Do not use ammable or corrosive cleaning uids. HAWE Hydraulik SE B 6014 - 07-2021 - 1.0 7/27...
  • Page 8: Duties Of The Operator

    ► Activities other than those described in these instructions may only be performed by HAWE or authorized specialist companies. ► The personnel must have read and understood these instructions. 8/27 B 6014 - 07-2021 - 1.0 HAWE Hydraulik SE...
  • Page 9: Personal Protective Equipment

    Personal protective equipment is designed to prevent and reduce hazards. In the instructions, safety instructions with mandatory symbols indicate the wearing of special protective equipment for special activities. Instruction and supply is carried out by the operator. HAWE Hydraulik SE B 6014 - 07-2021 - 1.0 9/27...
  • Page 10: About This Product

    ° pressure-limiting valves for safeguarding against overpressure through the pump ° emergency manual valve ° HR 050 Basic motor UR bell housing with • shuttle valve • two pressure-limiting valves • two check valves...
  • Page 11: Functions

    If the screw is unscrewed too far, it may jump out due to the system pressure and hydraulic uid may leak. 2. Closing the emergency manual valve: Tighten the screw with a tightening torque of 3.0 + 0.5 Nm. HAWE Hydraulik SE B 6014 - 07-2021 - 1.0 11/27...
  • Page 12: Control

    All of the necessary safety equipment, safety functions and the safety controller should be provided by the machine manufacturer. The motor’s duty cycle should be monitored by the device control. An increase in the duty cycle is an ■ indicator of abnormal internal leakage. 12/27 B 6014 - 07-2021 - 1.0 HAWE Hydraulik SE...
  • Page 13: Transport And Storage

    Document transport damage with photos and report to the manufacturer. 3. Properly dispose of the product packaging in accordance with local regulations. DAMAGE For any defect found, le a complaint immediately with: HAWE Hydraulik SE Einsteinring 17 85609 Aschheim near Munich, Germany Tel.: +49 89 379100-1491 service@hawe.de...
  • Page 14: Storage

    If stored for more than 2 years, protect the valves and valve controls against resinification of the ■ hydraulic uid. Please contact the hydraulic uid manufacturer in this regard. Avoid electric drives and electronic components being subjected to mechanical shocks. ■ 14/27 B 6014 - 07-2021 - 1.0 HAWE Hydraulik SE...
  • Page 15: Assembly And Installation

    ► People with pacemakers or implanted defibrillators must maintain a sufcient distance from magnets. ► Advise people with pacemakers or implanted defibrillators against approaching magnets. ► Cordon off the area around the drive system and afx suitable warning signs to the barriers. HAWE Hydraulik SE B 6014 - 07-2021 - 1.0 15/27...
  • Page 16: Hydraulic Connection

    ✓ max. screw-in depth: 12 mm ✓ max. tightening torque: 7 Nm Comfort Protective transport caps have been removed. Hoses with ring nipple connection Ø 10 mm and banjo bolt G1/8" or connection using G1/8" thread. 16/27 B 6014 - 07-2021 - 1.0 HAWE Hydraulik SE...
  • Page 17 7. Close the tank lling screw with a tightening torque of 6 + 2 Nm. 8. Vent the hydraulic system using the venting provisions on the consumer. 9. Correctly dispose of the hydraulic uid, hydraulic uid container and any cloths contaminated with hydraulic uid. HAWE Hydraulik SE B 6014 - 07-2021 - 1.0 17/27...
  • Page 18: Start-Up

    5. Check valve switching and functional sequence as per the Functions. 6.1 Switching the hydraulic system on/off The hydraulic system is switched on and off via the system controller. Initial start-up of the system must have been performed properly. 18/27 B 6014 - 07-2021 - 1.0 HAWE Hydraulik SE...
  • Page 19: Maintenance

    ✓ level ✓ Replacing the hydraulic uid 7.2 Service 7.2.1 Venting the hydraulic system The machine manufacturer must set up provisions for venting on the consumer for the hydraulic system. HAWE Hydraulik SE B 6014 - 07-2021 - 1.0 19/27...
  • Page 20: Checking The Hydraulic Uid Level

    6. Pour the ltered hydraulic uid into the tank. Use the cross marking on the tank to read off the maximum permitted amount. The level of the hydraulic uid should be within the cross marking. 20/27 B 6014 - 07-2021 - 1.0 HAWE Hydraulik SE...
  • Page 21 The system to be connected must already be lled with hydraulic uid free of air bubbles before the hydraulic power pack is connected. Air bubbles in the hydraulic uid cause damage to valves. HAWE Hydraulik SE B 6014 - 07-2021 - 1.0...
  • Page 22: Disassembly And Disposal

    uid according to the regional waste disposal requirements. ► Dispose of the electronic components at approved collection points or with approved disposal companies according to local regulations. ► Dispose of metal with approved specialist disposal companies. 22/27 B 6014 - 07-2021 - 1.0 HAWE Hydraulik SE...
  • Page 23: Troubleshooting

    Replace the hydraulic provides no ow rate, or pack faulty power pack. the ow rate is too low Holding function hydraulic power Replace the hydraulic does not work. pack faulty power pack. HAWE Hydraulik SE B 6014 - 07-2021 - 1.0 23/27...
  • Page 24: Appendix

    3 shocks with 5 g, 11 ms in each + and - direction (18 shocks) DIN EN 60068-2-27 10.1.3 Hydraulic data Volume ow 0.95 l/min Operating pressure 200 bar Pump design radial piston pump with 3 or 5 pistons Reverse operation possible 24/27 B 6014 - 07-2021 - 1.0 HAWE Hydraulik SE...
  • Page 25: Electrical Data

    Q04: as of 150 bar S3-1 % 2 min (only) Electrical connection ferrules, cable 0.7 m at plug 9.5 x 1.2 mm, cable 0.7 m Protection class IP67 concerning to DIN EN 60529 HAWE Hydraulik SE B 6014 - 07-2021 - 1.0 25/27...
  • Page 26: Circuit Diagram

    10.2 Circuit diagram 10.2.1 Circuit diagram BASIC COMFORT 26/27 B 6014 - 07-2021 - 1.0 HAWE Hydraulik SE...
  • Page 27 Further information HAWE Hydraulik SE is a responsible development partner with application expertise and experience in more than 70 areas of mechanical and plant engineering. The product range includes hydraulic power packs, constant and variable pumps, valves, sensors and accessories.

This manual is also suitable for:

Hr 050 basic

Table of Contents