Related Manuals for HAWE Hydraulik HR 050
Summary of Contents for HAWE Hydraulik HR 050
- Page 1 Mini hydraulic power pack type HR 050 Assembly instructions Operating pressure p 200 bar Flow rate Q 0.95 l/min (Translation of the original instructions) B 6014 09-2024 -1.2 en...
- Page 2 HAWE Hydraulik respects these legal provisions in all cases. HAWE Hydraulik cannot provide individual guarantees that the stated circuits or procedures (including in part) are not subject to the intellectual property rights of third parties.
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Page 3: Table Of Contents
Technical data..............................26 10.1.1 General data..............................26 10.1.2 Operating conditions............................26 10.1.3 Hydraulic data..............................27 10.1.4 Characteristic lines............................28 10.1.5 Electrical data..............................29 10.2 Circuit diagram..............................31 10.3 Documents...............................33 10.3.1 Declaration of incorporation..........................33 HAWE Hydraulik SE B 6014 - 09-2024 - 1.2 en 3/34... -
Page 4: About These Instructions
Notice to prevent environmental and material damage. Information to ensure the correct use of the product. Safety symbols General safety symbol Draws your attention to additional safety information. Slipping hazard Dragging hazard from moving parts 4/34 B 6014 - 09-2024 - 1.2 en HAWE Hydraulik SE... -
Page 5: Applicable Documents
Data sheet D 5488/1 Oil recommendations B 5488 General operating manual for the assembly, initial operation and maintenance of hydraulic components and systems Declaration of incorporation "Enclosed in appendix" (EU) HAWE Hydraulik SE B 6014 - 09-2024 - 1.2 en 5/34... -
Page 6: For Your Safety
Do not paint over elastic seals, the bearings of moving parts or hose lines. ■ Use in atmospheres at risk of explosion. ■ 2.3 Residual risks When handling hydraulic uid, observe the corresponding safety data sheet issued by the hydraulic uid manufacturer. 6/34 B 6014 - 09-2024 - 1.2 en HAWE Hydraulik SE... -
Page 7: Duties Of The Operator
Ensure the terms of the industrial safety and operating instructions are observed. Only use qualied personnel. Due to their training and experience, qualied personnel must be able to recognize risks and avoid possible hazards. HAWE Hydraulik SE B 6014 - 09-2024 - 1.2 en 7/34... -
Page 8: Qualification Of The Personnel
In the instructions, safety instructions with mandatory symbols indicate the wearing of special protective equipment for special activities. The supply of PPE, and instruction in its proper use, is carried out by the operator. 8/34 B 6014 - 09-2024 - 1.2 en HAWE Hydraulik SE... -
Page 9: About This Product
° pressure-limiting valves for safeguarding against overpressure through the pump ° Manual emergency manual valve ° HR 050 Basic Motor UR Bell housing with • Shuttle valve • Two pressure-limiting valves • Two check valves... -
Page 10: Functions
If the screw is unscrewed too far, it may jump out due to the system pressure and hydraulic uid may leak. 2. Closing the emergency manual valve: Tighten the screw with a tightening torque of 3.0 + 0.5 Nm. 10/34 B 6014 - 09-2024 - 1.2 en HAWE Hydraulik SE... -
Page 11: Control
Connect overload protection of the motor via the temperature switch. ■ Hydraulic power pack interfaces to the machine: Interfaces Mechanically: Screw connections for mounting on the entire machine ■ Electrically: “Motor hydraulic power pack” power supply ■ HAWE Hydraulik SE B 6014 - 09-2024 - 1.2 en 11/34... -
Page 12: Transport And Storage
Take photos of any transport damage and show them to the manufacturer. 3. Properly dispose of the product packaging in accordance with local regulations. For any defect found, le a complaint immediately with: HAWE Hydraulik SE Einsteinring 17 85609 Aschheim/Munich, Germany Tel.: +49 89 379100-1491... -
Page 13: Storage
If stored for more than 2 years, protect the valves and valve controls against resinification of the ■ hydraulic uid. Please contact the hydraulic uid manufacturer in this regard. Avoid electric drives and electronic components being subjected to mechanical shocks. ■ HAWE Hydraulik SE B 6014 - 09-2024 - 1.2 en 13/34... -
Page 14: Assembly And Installation
2. Observe the installation position according to version, see type plate or technical data in appendix. 3. Check that the base/frame possesses sufcient load capacity. This depends on the hydraulic power pack’s weight. 4. Ensure that: 14/34 B 6014 - 09-2024 - 1.2 en HAWE Hydraulik SE... -
Page 15: Electrical Connection
Route control cables and power cables separately. Leave a 10 to 20 cm gap between the control cables and power cables. Provide separate shields for analogue and digital control lines. HAWE Hydraulik SE B 6014 - 09-2024 - 1.2 en 15/34... -
Page 16: Hydraulic Connection
The system to be connected must already be lled with hydraulic uid free of air bubbles before the hydraulic power pack is connected. Air bubbles in the hydraulic uid cause damage to valves. 16/34 B 6014 - 09-2024 - 1.2 en HAWE Hydraulik SE... - Page 17 7. Vent the hydraulic system using the venting provisions on the consumer. 8. Correctly dispose of the hydraulic uid, hydraulic uid container and any cloths contaminated with hydraulic uid. HAWE Hydraulik SE B 6014 - 09-2024 - 1.2 en 17/34...
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Page 18: Start-Up
Ensure that fresh air can be drawn in and that warm air can escape. ■ No changes of any kind (mechanical, welding or soldering) may be made. ■ Mounting of warning signs for hot surfaces. ■ 18/34 B 6014 - 09-2024 - 1.2 en HAWE Hydraulik SE... -
Page 19: Switching The Hydraulic System On/Off
6.1 Switching the hydraulic system on/off Switching on / switching off Commissioning has been completed correctly. The hydraulic power pack is switched on and off via the system control. HAWE Hydraulik SE B 6014 - 09-2024 - 1.2 en 19/34... -
Page 20: Maintenance
✓ ✓ Checking the electrical contacts ✓ Venting the hydraulic system ✓ ✓ Visual check for external leakage ✓ Checking the hydraulic uid level ✓ Replacing the hydraulic uid 20/34 B 6014 - 09-2024 - 1.2 en HAWE Hydraulik SE... -
Page 21: Service
Arrange the access to the hydraulic system in such a way that hot surfaces are not accessible to the user. Wait until the hydraulic system has cooled down before servicing or disassembling. HAWE Hydraulik SE B 6014 - 09-2024 - 1.2 en 21/34... -
Page 22: Venting The Hydraulic System
7.2.3 Replacing the hydraulic uid The hydraulic system is switched off and secured against unintentional restart. Loads are lowered. The system is pressureless. The system has cooled down. The work environment is clean. 22/34 B 6014 - 09-2024 - 1.2 en HAWE Hydraulik SE... - Page 23 The system to be connected must already be lled with hydraulic uid free of air bubbles before the hydraulic power pack is connected. Air bubbles in the hydraulic uid cause damage to valves. HAWE Hydraulik SE B 6014 - 09-2024 - 1.2 en ...
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Page 24: Disassembly And Disposal
uid according to the regional waste disposal requirements. Dispose of the electronic components at approved collection points or with approved disposal companies according to local regulations. Dispose of metal with approved specialist disposal companies. 24/34 B 6014 - 09-2024 - 1.2 en HAWE Hydraulik SE... -
Page 25: Troubleshooting
ow rate, or the ow rate is low cycle is an indicator of abnormal internal leakage. Holding function does not work. Hydraulic power pack faulty Replace the hydraulic power pack. HAWE Hydraulik SE B 6014 - 09-2024 - 1.2 en 25/34... -
Page 26: Annex
300 operating hours in periodic intermittent operation; Minimum space requirements for the 324 mm x 50 mm x 86 mm functioning of the product (LxWxH) Max. dust content in ambient air according to IP67 26/34 B 6014 - 09-2024 - 1.2 en HAWE Hydraulik SE... -
Page 27: Hydraulic Data
The unlockable check valves allow for a holding function that maintains the built-up pressure in the system. To unlock the check valves, the hydraulic power pack must produce around 1/4 of the pressure contained in the system when running in reverse. HAWE Hydraulik SE B 6014 - 09-2024 - 1.2 en 27/34... -
Page 28: Characteristic Lines
At room temperature, tolerance ± 10% 12 V DC p pressure (bar); Q ow rate (l/min); I current consumption (A) 24 V DC p pressure (bar); Q ow rate (l/min); I current consumption (A) 28/34 B 6014 - 09-2024 - 1.2 en HAWE Hydraulik SE... -
Page 29: Electrical Data
460 W 540 W Duty cycle Periodic intermittent operation: S3-10% 2 min Electrical connection Free cable end (ferrules) with 0.7 m cable Protection class IP67 in accordance with DIN EN 60529 HAWE Hydraulik SE B 6014 - 09-2024 - 1.2 en 29/34... - Page 30 Example shows connection of electric motor in reverse mode including integration of temperature switch Connection example Motor Temperature switch Power cable Relay Signal earth line Signal 1 line Signal 2 line 30/34 B 6014 - 09-2024 - 1.2 en HAWE Hydraulik SE...
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Page 31: Circuit Diagram
10.2 Circuit diagram BASIC HAWE Hydraulik SE B 6014 - 09-2024 - 1.2 en 31/34... - Page 32 COMFORT 32/34 B 6014 - 09-2024 - 1.2 en HAWE Hydraulik SE...
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Page 33: Documents
10.3 Documents 10.3.1 Declaration of incorporation HAWE Hydraulik SE B 6014 - 09-2024 - 1.2 en 33/34... -
Page 34: Further Information
Further information HAWE Hydraulik SE is a responsible development partner with application expertise and experience in more than 70 areas of mechanical and plant engineering. The product range includes hydraulic power packs, constant and variable pumps, valves, sensors and accessories.
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