Related Manuals for HAWE Hydraulik KA2
Summary of Contents for HAWE Hydraulik KA2
- Page 1 Type KA2 and KAW2 compact hydraulic power pack Assembly instructions with operating and maintenance information Hydraulic power pack with radial piston or gear pump and integrated electric drive B 8010 04-2021 -1.0 en...
- Page 2 Brand names, product names and trademarks are not specifically indicated. In particular with regard to registered and protected names and trademarks, usage is subject to legal provisions. HAWE Hydraulik respects these legal provisions in all cases. Printing date / document generated on: 19.04.2021 2/61 B 8010 - 04-2021 - 1.0...
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Page 3: Table Of Contents
Harting plug with additional connection......................41 5.3.5 Connecting the fan............................42 Start-up................................. 43 Safety instructions............................43 Checks before commissioning..........................44 Set motor protection circuit..........................44 Filling hydraulic uid............................44 Setting pump’s rotation direction........................45 Starting and bleeding............................45 HAWE Hydraulik SE B 8010 - 04-2021 - 1.0 3/61... - Page 4 Disassembly and disposal..........................54 Safety instructions............................54 Disassembly and disposal..........................54 Appendix................................56 10.1 Technical data..............................56 10.2 Declaration of incorporation (Machinery Directive)....................58 10.3 Declaration of conformity (Low Voltage Directive)....................59 Contact details............................... 60 4/61 B 8010 - 04-2021 - 1.0 HAWE Hydraulik SE...
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Page 5: About These Instructions
Optional add-ons to hydraulic power pack from other manufacturers Manufacturer’s e.g. hydraulic accumulator, lter etc. operating instructions Explanations "Declaration of incorporation acc. to Machinery Directive", page 58 "CE declaration acc. to Low Voltage Directive", page 59 HAWE Hydraulik SE B 8010 - 04-2021 - 1.0 5/61... -
Page 6: Safety Instructions And Symbols
Wear appropriate safety boots to protect your feet against mechanical hazards Work gloves Wear suitable work gloves to protect your hands against chemical and mechanical hazards. Safety goggles Wear safety goggles to protect your eyes against chemical and mechanical hazards. 6/61 B 8010 - 04-2021 - 1.0 HAWE Hydraulik SE... - Page 7 Protective equipment Protective clothing ► Wear tted clothing without protruding parts. ► Follow the safety data sheet of the hydraulic uid. HAWE Hydraulik SE B 8010 - 04-2021 - 1.0 7/61...
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Page 8: For Your Safety
■ Improperly installed, outdated, non-secured or damaged pipes and hose lines ■ Use in atmospheres at risk of explosion ■ Structural changes, especially if function and safety are compromised ■ 8/61 B 8010 - 04-2021 - 1.0 HAWE Hydraulik SE... -
Page 9: Residual Risks
► Avoid prolonged skin contact with hydraulic uids. ► Thoroughly wash any body parts exposed to hydraulic uid. ► Observe safety instructions on the safety data sheet of the hydraulic uid manufacturer. HAWE Hydraulik SE B 8010 - 04-2021 - 1.0 9/61... -
Page 10: Duties Of The Operator
Persons of a technical inspection body who are authorized to perform testing and monitoring tasks for Auditor pressure equipment and electrical systems. 10/61 B 8010 - 04-2021 - 1.0 HAWE Hydraulik SE... -
Page 11: Personal Protective Equipment
Personal protective equipment is designed to prevent and reduce hazards. In the instructions, safety instructions with mandatory symbols indicate the wearing of special protective equipment for special activities. Instruction and supply is carried out by the operator. HAWE Hydraulik SE B 8010 - 04-2021 - 1.0 11/61... -
Page 12: About This Product
Pump version Electrical connection Additional options Mounting position Tank size Basic type and motor power Motor type code Coding KA = 3-phase motor ■ Coding KAW = AC motor ■ 12/61 B 8010 - 04-2021 - 1.0 HAWE Hydraulik SE... - Page 13 – Operating capacitor only with AC motor (not included) – Pump port (P1 = single circuit, P3 = dual circuit) – Geometric output volume V /rev) – Pump’s max. permissible operating pressure DataMatrix code HAWE Hydraulik SE B 8010 - 04-2021 - 1.0 13/61...
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Page 14: Product Description
The compact hydraulic power pack’s uncompromisingly module design will enable you to quickly and easily set up a variety of usage volumes and sizes. Compatible, ready-for-connection, KA2 and KAW2-type compact hydraulic complete solutions can be assembled easily using a wide range power pack of connection blocks and the valve banks that can be combined with them. -
Page 15: Assembly
Connection block and valve bank Electrical connection of valves and monitoring components, e.g. pressure switches Hydraulic connection to consumers Level gauge External fan (optional) Hydraulic uid ller neck and breather lter Type plate HAWE Hydraulik SE B 8010 - 04-2021 - 1.0 15/61... -
Page 16: Transport And Storage
► Use suitable lifting gear and industrial trucks or have two people lift and carry the unit by its carry handles. Attachment points for The eye-bolts are included with the product. transport eye-bolts 16/61 B 8010 - 04-2021 - 1.0 HAWE Hydraulik SE... - Page 17 Vertical version Pump with fan Eye-bolt screw-in points Eye-bolt screw-in points Horizontal version Eye-bolt screw-in points HAWE Hydraulik SE B 8010 - 04-2021 - 1.0 17/61...
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Page 18: Scope Of Delivery
Note all transport damage on the transport documents or the carrier's delivery note. ■ Take photos of any product damage and submit a claim to the manufacturer immediately. ■ 3. Dispose of the packaging in accordance with local regulations. 18/61 B 8010 - 04-2021 - 1.0 HAWE Hydraulik SE... -
Page 19: Storage
Submit claims to: HAWE Hydraulik SE Einsteinring 17 85605 Aschheim Germany Email: info@hawe.de www.hawe.com Phone: +49 (0) 89 / 37 91 00 - 1000 Claims for damage can only be accepted if submitted within the applicable claim periods. HAWE cannot accept liability for later claims. -
Page 20: Assembly And Installation
Horizontal version coding L Vertical version coding S Mounting hole pattern Coding tank size 01, 1 02, 2 22, 3 Recommended fastening with damping element Damping element #40x30/M8 (65 Shore) 20/61 B 8010 - 04-2021 - 1.0 HAWE Hydraulik SE... -
Page 21: Pump Dimensions
5.1.1 Pump dimensions Vertical version Basic type KA2/KAW2 87.5 121.5 Coding tank size No designation 1, 01 2, 02 HAWE Hydraulik SE B 8010 - 04-2021 - 1.0 21/61... - Page 22 Horizontal version Basic type KA2/KAW2 87.5 121.5 Coding tank size No designation 1, 01 2, 02 22/61 B 8010 - 04-2021 - 1.0 HAWE Hydraulik SE...
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Page 23: Additional Components' Dimensions
Suppressor coding PE Coding G Silica gel lter Terminal box: M12 connections for temperature and/or level switch Temperature and/or level switch Coding M, P Coding M1 and PM1 Coding M2 and PM2 HAWE Hydraulik SE B 8010 - 04-2021 - 1.0 23/61... - Page 24 Electrical connection to fan Coding FSL, FSR, FSLR, FSH Fan (on side) Coding FSL, FSR, FSLR, FSH Filler reduction Coding B Coding B Coding B1 Horizontal version Vertical version Horizontal version 24/61 B 8010 - 04-2021 - 1.0 HAWE Hydraulik SE...
- Page 25 Oil drain hose G 1/2 x L G 1/2 W x L Coding Coding L = 300 mm/500 mm L = 300 mm/500 mm with ball valve with ball valve and elbow HAWE Hydraulik SE B 8010 - 04-2021 - 1.0 25/61...
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Page 26: Hydraulic Connection
Start temperature: down to -40°C is permissible (observe start viscosities!), as long as the steady-state temperature is at least 20K higher during subsequent operation. Biologically degradable hydraulic uids: note manufacturer specifications. With consideration for the seal compatibility, not above +70°C. 26/61 B 8010 - 04-2021 - 1.0 HAWE Hydraulik SE... - Page 27 Centring pin #4 mm Centring pin #4 mm a = 121.5 Hole for self-made connection block Sealing of the connections: P, P1, P3 = 8x2 NBR 90 Sh R = 10.5x1.4x1.9 NBR (Kantseal) HAWE Hydraulik SE B 8010 - 04-2021 - 1.0 27/61...
- Page 28 2. Screw in the silica gel lter by hand. Caution: risk of breakage! DAMAGE Remove the silica gel lter's caps before commissioning There is a risk of damaging the hydraulic power pack during operation. A Sealing caps 28/61 B 8010 - 04-2021 - 1.0 HAWE Hydraulik SE...
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Page 29: Electrical Connection
2 e.g. power supply acc. to EN 60034-1 para. 6 3 EN 60034-1 para. 19 4 Type 23140, 3x400 V AC 4 kW 50-60 Hz by Murr-Elektronik, D-71570 Oppenweiler or from HAWE. HAWE Hydraulik SE B 8010 - 04-2021 - 1.0 29/61... -
Page 30: Electrical Connection Markings
KD, KS (vertical version): M12x1, 5-pole • Protection class IP 65 according to IEC 60529 The breather lter must be safeguarded against moisture penetration. Protection class VDE 0100 Protection class 1 30/61 B 8010 - 04-2021 - 1.0 HAWE Hydraulik SE... - Page 31 Insulation material class Suppressor Type RC 3 R Coding E, PE Operating voltage: 3x 575 V AC ■ Frequency: 10 to 400 Hz ■ max. motor power: 4.0 kW ■ HAWE Hydraulik SE B 8010 - 04-2021 - 1.0 31/61...
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Page 32: Connections On Terminal Box
Harting plug HAN 10 E 3-phase motor AC motor 3-phase motor ! 3-phase motor / AC motor Harting male connector (on-site connection) – operating capacitor is not included in the scope of delivery 32/61 B 8010 - 04-2021 - 1.0 HAWE Hydraulik SE... -
Page 33: Motor Data
1250 3x200 V 50 Hz / 3x220 V 60 Hz * 1.6/1.92 1400/1680 12.5/10.8 3.9/3.9 0.55/0.55 1225/1060 Motors for 200 V 50 Hz or 220 V 60 Hz networks (Japan) HAWE Hydraulik SE B 8010 - 04-2021 - 1.0 33/61... - Page 34 1x220 V 60 Hz ( 3340 0.99 2750 15.0 0.96 1x115 V 50 Hz ( KAW 28 1x230 V 50 Hz ( 1370 0.94 1650 10.5 0.98 1x110 V 60 Hz ( 34/61 B 8010 - 04-2021 - 1.0 HAWE Hydraulik SE...
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Page 35: Current Consumption Characteristic Lines
KA 22, KA 26 hydraulic work value (bar cm ); I motor current (A); Q delivery ow characteristic (trend) 1.0 Values at 230 V / are the values times V3 HAWE Hydraulik SE B 8010 - 04-2021 - 1.0 35/61... - Page 36 (A); Operating voltage 1x230 V 50 Hz/1x110 V 60 Hz Current consumption characteristic lines KAW 21, KAW 22, KAW 26 hydraulic work (bar cm ); I motor current (A); 36/61 B 8010 - 04-2021 - 1.0 HAWE Hydraulik SE...
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Page 37: Connecting Level Switch And Temperature Switch
200 V DC Electrical connection Line connector industry standard contact gap 9.4 mm M12x1, 5-pin (coding M, M1, M2, PM, PM1, PM2) Circuit symbol Coding KD Coding KS (N/C contact) (N/O contact) HAWE Hydraulik SE B 8010 - 04-2021 - 1.0 37/61... - Page 38 Nominal current (cos 9 ~ 2.5 A/1.6 A 0.95 / 0.6) Max. current at 24 V (cos 9 1.5 A = 1) Electrical connection on terminal box/HARTING plug Circuit symbol 38/61 B 8010 - 04-2021 - 1.0 HAWE Hydraulik SE...
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Page 39: Connections On Terminal Box
Level switch Level switch Level switch Coding S Coding D Coding DD Level switch Level switch Coding ST Coding DT Temperature switch Temperature switch Coding T Coding TT50, TT60 HAWE Hydraulik SE B 8010 - 04-2021 - 1.0 39/61... -
Page 40: Connections With Harting Plug
Level switch Level switch Harting plug Coding DT Coding ST Coding DT, ST Temperature switch Harting plug Coding T Coding T Temperature switch Harting plug Coding TT50, TT60 Coding TT50, TT60 40/61 B 8010 - 04-2021 - 1.0 HAWE Hydraulik SE... -
Page 41: Terminal Box With Additional Connection
Coding M2 and PM2 Additional connection 2x M12x1, 4-pin Coding DT, ST One temperature switch and one level switch (horizontal version): Coding PM Additional connection M12x1, 5-pin Coding KD, KS Coding KDD HAWE Hydraulik SE B 8010 - 04-2021 - 1.0 41/61... -
Page 42: Connecting The Fan
1x110 V 60 Hz ( Motor data Rotation Protection speed class (rpm) 1x230 V 50/60 Hz ( 2650/3100 IP 68 1x110 V 50/60 Hz ( 2650/3100 IP 68 24 V DC 2800 IP 68 42/61 B 8010 - 04-2021 - 1.0 HAWE Hydraulik SE... -
Page 43: Start-Up
► If surface temperatures >60°C occur during operation, set up safety barriers. ► Ensure that fresh air can be drawn in and that warm air can escape. ► No changes of any kind (mechanical, welding or soldering work) may be made. HAWE Hydraulik SE B 8010 - 04-2021 - 1.0 43/61... -
Page 44: Checks Before Commissioning
► Clean hands and clothing before working. DAMAGE Accumulator systems ► Fill accumulators using designated equipment in accordance with the pressure specifications of the hydraulic schematic. ► Observe the manufacturer’s corresponding operating instructions and hydraulic schematics. 44/61 B 8010 - 04-2021 - 1.0 HAWE Hydraulik SE... -
Page 45: Setting Pump's Rotation Direction
6.6 Starting and bleeding WARNING Risk of injury from pressurised components Risk of serious injury or death. ► Check all components for correct installation before charging the hydraulic system to operating pressure. HAWE Hydraulik SE B 8010 - 04-2021 - 1.0 45/61... - Page 46 On a consumer in a high position 1. Slightly unscrew the bleeder screw. ✓ The bleeding process is complete when hydraulic uid ows out without bubbles. 2. Tighten the bleeder screw again. 46/61 B 8010 - 04-2021 - 1.0 HAWE Hydraulik SE...
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Page 47: Maintenance
Disconnecting electrical power sources ► Plug connection on compact hydraulic power pack (various types of plug optionally available) or ► Power supply unit in overall machinery (see owner’s operating instructions) HAWE Hydraulik SE B 8010 - 04-2021 - 1.0 47/61... -
Page 48: Cleaning
✓ "Visual check: Electrics (cables, connections, ✓ plugs)", page 49 and replace if necessary ✓ Electric drive: "Checking electrical equipment", page 49 ✓ "Checking and replacing hydraulic hoses", page 49 48/61 B 8010 - 04-2021 - 1.0 HAWE Hydraulik SE... -
Page 49: Service
DGUV Rule 113-015 (BGR 237 – German regulations for occupational insurance schemes) hydraulic ■ hose lines – “Rules for safe use”. DGUV information sheet no. 015 “Testing and replacing hydraulic hose lines”. ■ HAWE Hydraulik SE B 8010 - 04-2021 - 1.0 49/61... -
Page 50: Changing Hydraulic Uid
► Observe the recommended cleanliness class for the hydraulic uid. ► Keep all pipes, hose lines, ttings and couplings clean. ► Carry out all work in a clean environment. ► Clean hands and clothing before working. 50/61 B 8010 - 04-2021 - 1.0 HAWE Hydraulik SE... -
Page 51: Checking The Uid Level
3. Screw in a new silica gel lter 4. Before commissioning, take the red sealing plug off the underside of the new silica gel lter ✓ The silica gel lter is ready for use HAWE Hydraulik SE B 8010 - 04-2021 - 1.0 51/61... -
Page 52: Repairs
The motor cannot be replaced as it is an integral part of the tank. DAMAGE For safety reasons, only genuine spare parts and accessories may be used. HAWE Hydraulik SE disclaims any liability or warranty for damage caused by the use of non-genuine spare parts and accessories. 52/61 B 8010 - 04-2021 - 1.0... -
Page 53: Troubleshooting
► Shut down ► Repair or replace ► Delivery ow direction wrong "Setting pump’s rotation direction", page 45 ► Deviations of the pressure specifications "Get in touch with manufacturer", page 60 HAWE Hydraulik SE B 8010 - 04-2021 - 1.0 53/61... -
Page 54: Disassembly And Disposal
✓ The hydraulic system has been depressurized and can be disassembled. 4. Disconnect electrical cables. 5. Disconnect hydraulic lines. 6. Disassemble electrical and hydraulic components. 7. Properly dispose of all disassembled parts. 54/61 B 8010 - 04-2021 - 1.0 HAWE Hydraulik SE... - Page 55 Mixed scrap: Valve bank, valve control, manifold ■ Electronic waste: Switch box, pump housing with motor ■ Scrap iron: Metal frame, accumulator (unpressurised), pump ■ Waste oil: Hydraulic uid ■ HAWE Hydraulik SE B 8010 - 04-2021 - 1.0 55/61...
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Page 56: Appendix
100 to 3500 rpm Gear pump Z 1.1 ... Z 2.7: 800 to 4000 rpm Z 3.5 ... Z 8.4: 500 to 3800 rpm Z 8.8 ... Z 11.3 500 to 3500 rpm 56/61 B 8010 - 04-2021 - 1.0 HAWE Hydraulik SE... - Page 57 The number of cylinders depends on the delivery ow coding. Type-specic parameters are listed on the product’s type plate. For further technical data, refer to HAWE publication D 8010. "Applicable documents", page 5 HAWE Hydraulik SE B 8010 - 04-2021 - 1.0 57/61...
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Page 58: Declaration Of Incorporation (Machinery Directive)
Declaration of Incorporation within the meaning of the Machinery Directive 2006/42/EC, appendix II, No.1 B Compact hydraulic power pack type KA…, KAW…, KA2…/ZM… and KAW2…/ZM… acc. to our documentation D 8010, D 8010-4, SK 8010 L1, SK 8010 S1 and SK 8010 W (latest release) is an incomplete machine (acc. -
Page 59: Declaration Of Conformity (Low Voltage Directive)
10.3 Declaration of conformity (Low Voltage Directive) HAWE Hydraulik SE B 8010 - 04-2021 - 1.0 59/61... -
Page 60: Contact Details
Contact details Headquarters HAWE Hydraulik SE Einsteinring 17 85605 Aschheim Germany e-mail: info@hawe.de www.hawe.com Phone: +49 (0) 89 / 37 91 00 - 1000 Contact to the Customer Service Phone (Head ofce) + 49 (0) 89 / 37 91 00 - 1000... - Page 61 Further information HAWE Hydraulik SE is a responsible development partner with application expertise and experience in more than 70 areas of mechanical and plant engineering. The product range includes hydraulic power packs, constant and variable pumps, valves, sensors and accessories.
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