Related Manuals for HAWE Hydraulik HICON
Summary of Contents for HAWE Hydraulik HICON
- Page 1 Compact hydraulic power pack type HICON Original assembly instructions Operating pressure p 170 bar Geometric displacement volume: 0.5 cm /rev Usable volume (tank) V 0.6 l use max B 8543 10-2021 -1.0 en...
- Page 2 HAWE Hydraulik respects these legal provisions in all cases. HAWE Hydraulik cannot provide individual guarantees that the stated circuits or procedures (including in part) are not subject to the intellectual property rights of third parties.
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Page 3: Table Of Contents
Replacing the hydraulic uid..........................20 Disassembly and disposal..........................22 Troubleshooting..............................23 Appendix................................24 10.1 Technical data..............................24 10.1.1 Weight................................24 10.1.2 General data..............................24 10.1.2.1 Tank size.................................25 10.1.3 Electrical data..............................25 10.2 Circuit diagram..............................26 HAWE Hydraulik SE B 8543 - 10-2021 - 1.0 3/27... -
Page 4: About These Instructions
Information to ensure the correct use of the product. Safety symbols General safety symbol Draws your attention to additional safety information. Slipping hazard Dragging hazard from moving parts Harmful substances Tripping and falling hazard Fire accelerants Falling loads 4/27 B 8543 - 10-2021 - 1.0 HAWE Hydraulik SE... -
Page 5: Applicable Documents
— Part 1: Principles and specifica- tions for machinery manufacturers DIN EN 894-3 Safety of machinery - Ergonomics requirements for the design of displays and control actuators - Part 3: Control actuators HAWE Hydraulik SE B 8543 - 10-2021 - 1.0 5/27... - Page 6 DIN EN ISO 13849-2 Safety of machinery - Safety-related parts of control systems - Part 2: Validation DIN EN ISO 19353 Safety of machinery - Fire prevention and re protection 6/27 B 8543 - 10-2021 - 1.0 HAWE Hydraulik SE...
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Page 7: For Your Safety
► Avoid re and open light and do not smoke anywhere near the product. ► Immediately dispose of any ammable materials moistened with hydraulic uid as hazardous waste. ► Do not use any ammable or corrosive cleaning agents. HAWE Hydraulik SE B 8543 - 10-2021 - 1.0 7/27... -
Page 8: Duties Of The Operator
► Activities other than those described in these instructions may only be performed by HAWE or authorized specialist companies. ► The personnel must have read and understood these instructions. 8/27 B 8543 - 10-2021 - 1.0 HAWE Hydraulik SE... -
Page 9: Personal Protective Equipment
Personal protective equipment is designed to prevent and reduce hazards. In the instructions, safety instructions with mandatory symbols indicate the wearing of special protective equipment for special activities. Instruction and supply is carried out by the operator. HAWE Hydraulik SE B 8543 - 10-2021 - 1.0 9/27... -
Page 10: About This Product
1. Unscrew the screw attached to the side of the connection block anti-clockwise by 3 to a maximum of 5 revolutions. ✓ Port A is connected to the tank. ✓ A line to Port B is opened if turned by a further revolution. 10/27 B 8543 - 10-2021 - 1.0 HAWE Hydraulik SE... -
Page 11: Control
All of the necessary safety equipment, safety functions and the safety controller should be provided by the machine manufacturer. The motor’s duty cycle should be monitored by the device control. An increase in the duty cycle is an ■ indicator of abnormal internal leakage. HAWE Hydraulik SE B 8543 - 10-2021 - 1.0 11/27... -
Page 12: Transport And Storage
Document transport damage with photos and report to the manufacturer. 3. Properly dispose of the product packaging in accordance with local regulations. DAMAGE For any defect found, le a complaint immediately with: HAWE Hydraulik SE Einsteinring 17 85609 Aschheim near Munich, Germany Tel.: +49 89 379100-1491 service@hawe.de... -
Page 13: Storage
If stored for more than 2 years, protect the valves and valve controls against resinification of the ■ hydraulic uid. Please contact the hydraulic uid manufacturer in this regard. Avoid electric drives and electronic components being subjected to mechanical shocks. ■ HAWE Hydraulik SE B 8543 - 10-2021 - 1.0 13/27... -
Page 14: Assembly And Installation
Protective transport caps have been removed. 1. Connect the hose via thread H1/8". ✓ max. screw-in depth: 9.3 mm ✓ max. tightening torque: depending on connection material, max. 7 Nm 14/27 B 8543 - 10-2021 - 1.0 HAWE Hydraulik SE... -
Page 15: Electrical Connection
► People with pacemakers or implanted defibrillators must maintain a sufcient distance from magnets. ► Advise people with pacemakers or implanted defibrillators against approaching magnets. ► Cordon off the area around the drive system and afx suitable warning signs to the barriers. HAWE Hydraulik SE B 8543 - 10-2021 - 1.0 15/27... - Page 16 GN - signal 12 V/24 V port B ow, port A GY - signal GND Flow at A and reux at B WH - signal 12 V/24 V GN - signal 0 V GY - signal GND 16/27 B 8543 - 10-2021 - 1.0 HAWE Hydraulik SE...
- Page 17 GN - signal 12 V/24 V GY - signal GND 3. Connect the hydraulic power pack to the electrical power supply. 4. Check the electrical connections after a week’s operating time. HAWE Hydraulik SE B 8543 - 10-2021 - 1.0 17/27...
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Page 18: Start-Up
5. Check valve switching and functional sequence as per the Functions 6.1 Switching the hydraulic system on/off The hydraulic system is switched on and off via the system controller. Initial start-up of the system must have been performed properly. 18/27 B 8543 - 10-2021 - 1.0 HAWE Hydraulik SE... -
Page 19: Maintenance
Checking the hydraulic uid level ✓ Replacing the hydraulic uid 7.2 Service 7.2.1 Vent the hydraulic system The machine manufacturer must set up provisions for venting on the consumer for the hydraulic system. HAWE Hydraulik SE B 8543 - 10-2021 - 1.0 19/27... -
Page 20: Checking The Hydraulic Uid Level
8. Gently shake the hydraulic power pack so that the air bubbles pass into the tank. ✓ Wait a few hours until all the air bubbles are in the tank. 20/27 B 8543 - 10-2021 - 1.0 HAWE Hydraulik SE... - Page 21 The system to be connected must already be lled with hydraulic uid free of air bubbles before the hydraulic power pack is connected. Air bubbles in the hydraulic uid cause damage to valves. HAWE Hydraulik SE B 8543 - 10-2021 - 1.0...
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Page 22: Disassembly And Disposal
uid according to the regional waste disposal requirements. ► Dispose of the electronic components at approved collection points or with approved disposal companies according to local regulations. ► Dispose of metal with approved specialist disposal companies. 22/27 B 8543 - 10-2021 - 1.0 HAWE Hydraulik SE... -
Page 23: Troubleshooting
Replace the hydraulic provides no ow rate, or pack faulty power pack. the ow rate is too low Holding function Hydraulic power Replace the hydraulic does not work. pack faulty power pack. HAWE Hydraulik SE B 8543 - 10-2021 - 1.0 23/27... -
Page 24: Appendix
Viscosity range: 10 - 500 mm Cleanliness level ISO 4406 20/18/15 Temperatures Environment: approx. -25 to +77°C, hydraulic uid: -40 to +70°C, ensure correct viscosity range Service life 400 operating hours 24/27 B 8543 - 10-2021 - 1.0 HAWE Hydraulik SE... -
Page 25: Tank Size
CAN bus: Flow rate limit A and B side 0.5 to 3.0 lpm, separately to 0 to 100% open ow through A or B, when running Hardware control two signal lines for 12 V or 24 V for ow through A or B HAWE Hydraulik SE B 8543 - 10-2021 - 1.0 25/27... -
Page 26: Circuit Diagram
WH - signal 12 V/24 V WH - signal 0 V GN - signal 0 V GN - signal 12 V/24 V GY - signal GND GY - signal GND 10.2 Circuit diagram 26/27 B 8543 - 10-2021 - 1.0 HAWE Hydraulik SE... - Page 27 Further information HAWE Hydraulik SE is a responsible development partner with application expertise and experience in more than 70 areas of mechanical and plant engineering. The product range includes hydraulic power packs, constant and variable pumps, valves, sensors and accessories.
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