Components (manufacturing parts) are not available after last manufacturing date. Repairs and maintenance may only be performed by personnel authorized by Hill-Rom and using original Liko spare parts. ™ For information regarding Service and Maintenance education, contact your Hill-Rom representative. For contact information please visit our website: www.hill-rom.com www.liko.com...
Control Unit CBL, by S/N ......60 5.347 Actuator Vi M ........62 5.348-349 Extension cable CBL20 .......63 5.350 Extra battery box .........64 5.351 Beltclip HBL20 ........65 5.352 Clips with hook HBL20 ......66 Service Manual Viking™M mobile lift • 3EN370401 Rev. 19 www.hill-rom.com www.hill-rom.com www.liko.com www.liko.com...
* These measures depend on in which hole the mast is levelled and secured. See assembly instructions page 5. Viking M • 7EN137102-04 www .l i k o .com Service Manual Viking™M mobile lift • 3EN370401 Rev. 19 www.hill-rom.com www.liko.com...
Different measurements apply to Viking M depending on the height-setting position, see ”Assembly”, in the Instruction Guide. Reference measurement according to Standard EN ISO 10535:2006. Service Manual Viking™M mobile lift • 3EN370401 Rev. 19 www.hill-rom.com www.liko.com...
Different measurements apply to Viking M depending on the height-setting position, see ”Assembly”, in the Instruction Guide. Reference measurement according to Standard EN ISO 10535:2006. Service Manual Viking™M mobile lift • 3EN370401 Rev. 19 www.hill-rom.com www.liko.com...
Note: The measurements are based on the lift being equipped with standard sling bar. When changing to other lifting accessories, check that the lift still achieves desired lifting height. Different measurements apply to Viking M depending on the height-setting position, see “Assembly”. Reference measurement according to Standard EN ISO 10535:2006. Service Manual Viking™M mobile lift • 3EN370401 Rev. 19 www.hill-rom.com www.liko.com...
5. Check that the contact plates on the battery pack are not defected or broken. 5. If the lift still does not work satisfactorily, contact Hill-Rom. Battery charging does not work. 1. Check that the emergency stop button is not pushed in.
5. HandControl IR indicates battery change. 6. If the lift works via the operation panel, change the HandControl IR. 7. If the problem persists, please contact Hill-Rom. 1. Make sure that the emergency stop is not engaged. The lift does not work up/down with the operation panel.
4. Check that the hand control cable is correctly connected. 5. If the lift works via the operation panel, change the Hand Control. 6. If the problem persists, please contact Hill-Rom. 1. Check that the emergency stop button has not been pressed.
7. Check that the base widht actuator cable is correctly connected to the control box. 8. If the problem persists, please contact Hill-Rom. 1. Check that the charger cables are connected correctly. The charger doesn’t work. 2. Make sure that the battery is properly seated in the control box.
Check to ensure that battery contact plates in the hand control are not defective or broken. - There´s no charging function? a) Verify contact between control box and battery. Perform step 4. b) Check charging function. Perform step 5. Service Manual Viking™M mobile lift • 3EN370401 Rev. 19 www.hill-rom.com www.liko.com...
2040035 (S/N 9 200 001 - 9 300 000) 264 311 Service Tools Liko™ Service System Liko™ Diagnostic System 348 349 159 485 486 Spare Parts List www.hill-rom.com www.liko.com Service Manual Viking™M mobile lift • 3EN370401 Rev. 19 www.hill-rom.com www.liko.com...
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PROD. NO. PRODUCT 2040045 Viking M ( Jumbo care control box and LED hand control) from S/N 9 400 001 159 485 486 161 263 Spare Parts List www.hill-rom.com www.liko.com Service Manual Viking™M mobile lift • 3EN370401 Rev. 19 www.hill-rom.com www.liko.com...
Can only be ordered if S/N (serial number) can be provided to Liko Customer Service. Will be programmed at Liko before delivery. 2 weeks delivery time from Hill-Rom/Liko Alvik, Sweden 20490054 336C Control Unit CBL by S/N, Cable Can only be ordered if S/N (serial number) can be provided to Liko Customer Service.
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S/N 7106200 20490010 199 Locking handle Viking XL pair 20090050 Cable for charging AU/NZ 21090011 Extension Cable US 31590011 Latch Universal SlingBar pair Spare Parts List www.hill-rom.com www.liko.com Service Manual Viking™M mobile lift • 3EN370401 Rev. 19 www.hill-rom.com www.liko.com...
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Overhead Beam Rest. set from S/N 7106201 31590014 Latch, composite pair Fits Universal SlingBar from S/N 1299511 20490028 Restoration set motor attachment 20490030 Outer Tube Spare Parts List www.hill-rom.com www.liko.com Service Manual Viking™M mobile lift • 3EN370401 Rev. 19 www.hill-rom.com www.liko.com...
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Charge cable hook , 10 pce 21090023 Hand control hanger, 10 pce 20490036 Viking M Legs pair from S/N 7100308 20490038 Mast Viking M including handle and motor attachment Spare Parts List www.hill-rom.com www.liko.com Service Manual Viking™M mobile lift • 3EN370401 Rev. 19 www.hill-rom.com www.liko.com...
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20090081 Wheel Fork pair 20490052 SlingBar Assembly set 20490057 Locking Ring CBL, 10 pce 20490063 Hand control, buttons LED kg/lbs 20490064 Actuator LA34 CBJ Service Manual Viking™M mobile lift • 3EN370401 Rev. 19 www.hill-rom.com www.liko.com Spare Parts List www.hill-rom.com www.liko.com...
- Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Hill-Rom, using original Liko™ spare parts. 3EN630238 Rev. 6 ENGLISH Service Manual Viking™M mobile lift •...
- Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Hill-Rom/Liko and using original Liko spare parts. Service Manual Viking™M mobile lift • 3EN370401 Rev. 19 www.hill-rom.com...
(Prod.No. 2040045) The lift cannot be used when the charger cable is plugged into an electrical outlet. NOTE - Never charge batteries in a wet area. - When charging, a yellow indicator light on the control box will illuminate. The yellow light turns off when the battery is fully charged. If the light has not turned off after 8 hours of charging, the battery may need to be replaced. Stop charging and replace the battery. - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Hill-Rom and using original Liko™ spare parts. 3EN690279 Rev. 1 ENGLISH Service Manual Viking™M mobile lift • 3EN370401 Rev. 19 www.hill-rom.com www.liko.com www.hill-rom.com www.liko.com...
- Repairs and maintenance may only be performed by personnel authorized by Hill-Rom and using original Liko™ spare parts. - Old batteries are to be left at the nearest recycling station or given to personnel authorized by Hill-Rom. 3EN630224 Rev. 7 ENGLISH Service Manual Viking™M mobile lift •...
- Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Hill-Rom and using original Liko™ spare parts. 3EN630225 Rev. 6 ENGLISH Service Manual Viking™M mobile lift •...
- Make sure the spare part is mounted according to the assembly instruction. - Repairs and maintenance may only be performed by personnel authorized by Hill-Rom and using original Liko™ spare parts. - Check all functions related to the changed spare part.
- Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Liko/Hill-Rom and using original Liko spare parts. www.liko.com Service Manual Viking™M mobile lift •...
- Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Hill-Rom and using original Liko™ spare parts. 3EN630218 Rev. 7 ENGLISH www.liko.com...
• Finish the assembly by mounting the bolt connections (C-E), assemble the cable and attach the cable cover. 3EN630296 Rev. 9 ENGLISH Service Manual Viking™M mobile lift • 3EN370401 Rev. 19 www.hill-rom.com www.liko.com www.hill-rom.com www.liko.com...
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- Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Hill-Rom and using original Liko™ spare parts. Service Manual Viking™M mobile lift • 3EN370401 Rev. 19 www.hill-rom.com...
- Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Hill-Rom and using original Liko™ spare parts. 3EN630297 Rev. 5 ENGLISH Service Manual Viking™M mobile lift •...
- Make sure that the spare part is approved for the lift, and that it is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Hill-Rom/Liko and using original Liko spare parts. www.liko.com Service Manual Viking™M mobile lift •...
- Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Hill-Rom and using original Liko™ spare parts. 182904 Rev. 2 ENGLISH Service Manual Viking™M mobile lift •...
- Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Hill-Rom and using original Liko™ spare parts. 182903 Rev. 2 ENGLISH Service Manual Viking™M mobile lift •...
- Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Hill-Rom and using original Liko™ spare parts. 3EN630250 Rev. 8 ENGLISH Service Manual Viking™M mobile lift •...
Viking™ M mobile lift 2040035 Screw M6S M6x75 Viking™ M mobile lift 2040045 Viking™ XS mobile lift 2040007 Washer PS 6x12x1 Flanged washer 3EN630251 Rev. 9 ENGLISH Service Manual Viking™M mobile lift • 3EN370401 Rev. 19 www.hill-rom.com www.liko.com www.hill-rom.com www.liko.com...
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- Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Hill-Rom and using original Liko™ spare parts. Service Manual Viking™M mobile lift • 3EN370401 Rev. 19 www.hill-rom.com...
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- Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Hill-Rom/Liko and using original Liko spare parts. www.liko.com Service Manual Viking™M mobile lift •...
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- Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Hill-Rom/Liko and using original Liko spare parts. www.liko.com Service Manual Viking™M mobile lift •...
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- Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Hill-Rom/Liko and using original Liko spare parts. www.liko.com Service Manual Viking™M mobile lift •...
- Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Hill-Rom and using original Liko™ spare parts. 3EN650214 Rev. 3 ENGLISH Service Manual Viking™M mobile lift •...
- Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Hill-Rom/Liko and using original Liko spare parts. www.liko.com Service Manual Viking™M mobile lift •...
- Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. NiMH - Old batteries are to be left at the nearest recycling station. Service Manual Viking™M mobile lift • 3EN370401 Rev. 19 www.hill-rom.com www.liko.com...
- Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Hill-Rom/Liko and using original Liko spare parts. www.liko.com Service Manual Viking™M mobile lift •...
- Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Liko and using original Liko spare parts. Service Manual Viking™M mobile lift • 3EN370401 Rev. 19 www.hill-rom.com www.liko.com www.liko.com...
- Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Hill-Rom/Liko and using original Liko spare parts. Service Manual Viking™M mobile lift • 3EN370401 Rev. 19 www.hill-rom.com...
Unfasten the base motor by removing the bolt connections. • Remove the Base motor by pushing the motor axle in to the middle beam hole. 3EN650294 Rev. 2 ENGLISH Service Manual Viking™M mobile lift • 3EN370401 Rev. 19 www.hill-rom.com www.liko.com...
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- Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Hill-Rom and using original Liko™ spare parts. Service Manual Viking™M mobile lift • 3EN370401 Rev. 19 www.hill-rom.com...
Press the up and down buttons on the hand control or the kg/lbs control box for 5 seconds. An audio signal will confirm the resetting. NOTE - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Hill-Rom and using original Liko™ spare parts. 3EN690275 Rev. 1 ENGLISH Service Manual Viking™M mobile lift • 3EN370401 Rev. 19 www.hill-rom.com www.liko.com www.hill-rom.com www.liko.com...
5.547 Hand Control Assembly Instruction Product No. 20490063 Contains: Qty: kg/lbs Hand control HB30 Fits: Prod. No: Viking™ M mobile lift 2040045 NOTE - Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. 3EN690276 Rev. 1 ENGLISH Service Manual Viking™M mobile lift • 3EN370401 Rev. 19 www.hill-rom.com www.liko.com www.hill-rom.com www.liko.com...
- Make sure the spare part is mounted according to the assembly instruction. - Check all functions related to the changed spare part. - Repairs and maintenance may only be performed by personnel authorized by Hill-Rom and using original Liko™ spare parts. 3EN690277 Rev. 1 ENGLISH Service Manual Viking™M mobile lift •...
Resetting the Service Interval using the LSS, LDS or Manually, will reset the Accumulated Amp-hours (PAAxT), Accumulated Time (PAKT), Accumulated Operating Time (PADT) and Accumulated number of stops due to overload (PAOLUP). Service Manual Viking™M mobile lift • 3EN370401 Rev. 19 www.hill-rom.com www.liko.com...
* Indicates Service Periodic Inspection interval reached. ** Service Interval Parameters (the PAAxT, PAKT, PADT and PAOLUP are all used to determine Service intervals) *** Parameters to use in the Preventative Maintenance Service Manual Viking™M mobile lift • 3EN370401 Rev. 19 www.hill-rom.com www.liko.com...
It is important to write down the values from the control units in chapter 10, Preventative Manintenance. Press the up and down buttons on the hand control or the control box for 5 seconds. kg/lbs An audio signal will confirm the resetting. Service Manual Viking™M mobile lift • 3EN370401 Rev. 19 www.hill-rom.com www.liko.com...
CBL 20. It also gives the service technician the possibility to program the spare part on the field. Detailed information can be found in the instruction guide supplied with the product. Service Manual Viking™M mobile lift • 3EN370401 Rev. 19 www.hill-rom.com www.liko.com...
LDS Service can read the information stored in the Control unit CBL. LDS Service can be used as hand control to operate Liko™ IR controlled mobile lifts. LDS Service is specially developed for Hill-Rom authorized service technicians to reset the Control Unit CBL service interval after completed service/periodic inspection.
Contract No: ................ Prod No: ..............Name: ................ Serial No: ..............Address: ................ Prod. Year: ..............(Zip Code) ................ The lift must be thoroughly inspected when the Service Light at the Control Unit CBL and Jumbo Care iIluminates, or at least once per year. Inspection and service must be carried out by Hill-Rom authorized personnel. INSPECTION POINTS Approved Not To be actioned: approved Product decal ..................... 2 Visible damage to the lift surface finish ..................... 3 Castor wheels, forks and fork covers .................... 4 Castor brakes .....................
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Check points Viking™ XL mobile lift Prod. No. 2040003, 2040013, 2040033 Viking™ L mobile lift Prod. No. 2040004, 2040014, 2040034 Viking™ M mobile lift Prod. No. 2040005, 2040015, 2040035, 2040045 Instructions for the check points 1 Product decal - Verify presence of mast decal with model type and serial number. 2 Visible damage to the lift surface finish - Check for scratches, dents, deformities or unusual surface wear. - Check cables and connectors for damage or wear. 3 Castor wheels, forks and fork covers - Roll the lift, unloaded and with load, along the floor. Check to ensure that all castors roll and turn freely. - Verify that the castor fasteners are tight. There should not be any play between the fork and the castor nut. - Remove the front fork cover and inspect safety casing and bolt channel for cracks or fractures. Service Manual Viking™M mobile lift • 3EN370401 Rev. 19 www.hill-rom.com www.liko.com...
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2040005 7 106 200 Verify that the diameter of the holes in the mast (where the arm and mast is connected) are not bigger than 12 mm/0,47 inch. It can be done by measuring the distance from cover hat, to top of the“ear”. The length should be the same on each side (X¹=X²)±1 mm. 10 Flexlink to arm hardware and covers - With the slingbar hanging in it’s lowest position, manually raise the slingbar and flexlink arm. - Verify that the flexlink arm lowers and raises freely. If the flexlink is binding the screw is too tight. - Inspect the plastic protective cover shells for cracks, deformation or gaps. 11 Flexlink to slingbar hardware and covers - With the slingbar hanging in it’s lowest position, manually pivot the slingbar side-to-side. Verify that the flexlink arm lowers and raises freely. If the flexlink is binding, the mounting screw is too tight. - Verify that hardware covering plastic caps are secure. - If no accessories is attached, verify that the slingbar is assembled directly to the flexlink. Service Manual Viking™M mobile lift • 3EN370401 Rev. 19 www.hill-rom.com www.liko.com...
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- Check that all function´s on the control box is ok! Service Manual Viking™M mobile lift • 3EN370401 Rev. 19 www.hill-rom.com www.liko.com If not , Replace control box. h 2006107 Extra battery box.
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22 Service symbol reset, CBL 20 - Only products with Control Unit CBL20. Service indicator (orange light) - I lluminates when service is needed. When the Periodic Inspection has been performed, reset the service indicator with LSS, LDS or Manual Service according to instructions “Reset Service Interval Parameters CBL” in the Service Manual. 23 Service symbol reset, Jumbo Care - Only products with control box Jumbo Care. Service indicator (orange light) - T he display will show the service symbol and one single beep will tell that it’s time for service. When the Periodic Inspection has been performed, reset the service indicator according to instructions “Reset Service Interval Parameters” in the Service Manual. Service Manual Viking™M mobile lift • 3EN370401 Rev. 19 www.hill-rom.com www.liko.com...
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Service Manual Viking™M mobile lift • 3EN370401 Rev. 19 www.hill-rom.com www.liko.com...
To ensure maximum life cycle, Preventative Maintenance should be carried out according to years in use. Inspection and service must be carried out by Hill-Rom authorized personnel. To track how the lift has been used, write down the values from the control units:...
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2 Front castors Check and clean front castors. If wheels are in poor condition, replace them. (For Spare Part No, see the Spare Parts List) 3 Rear castors / brakes Viking M Viking L & XL Check and clean rear castors. If wheels are in poor condition, replace them. (For Spare Part No, see the Spare Parts List) Check the brakes. They should lock in all directions. Service Manual Viking™M mobile lift • 3EN370401 Rev. 19 www.hill-rom.com www.liko.com...
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Remove hardware covers from middle beam and actuator. Remove leg from middle beam and actuator. (a) Remove pivot bolt, inner and outer bearing sleeves and hardware. (b) Remove link arm cover, bolt and nut. Remove plastic covers and inspect middle beam edges for burrs. Clean and inspect the three pieces of plastic cover. Replace if cracked or deformed. (For Spare Part No see the Spare Parts List) Clean, lubricate and reassemble pivot bolt, bearing sleeves and hardware. Tighten pivot bolt and apply plastic hardware covers. Reconnect actuator to link arm. Apply plastic hardware covers. Leg covers needs to be replaced after 6 years of use. Service Manual Viking™M mobile lift • 3EN370401 Rev. 19 www.hill-rom.com www.liko.com...
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(For Spare Part No, see the Spare Parts List) Reconnect actuator to link arm. Apply plastic hardware covers. Restoration set motor attachment 7 Lift arm Remove hardware covers. Remove and lubricate lift arm bolt. Visually inspect lift arm, plastic covers for wear, cracks or deformation. Reassemble in reverse order. Run the lift arm a full lift cyckle without load and make sure it moves freely. Make sure the arm is not binding. If the arm does not fall to the lowest position, the screw is too tight. Remove and lubricate actuator hardware. Visually inspect actuator plastic bushings for wear. Replace if worn. Reassemble in reverse order. Overhead beam Restoration set (For Spare Part No, see the Service Manual.) Service Manual Viking™M mobile lift • 3EN370401 Rev. 19 www.hill-rom.com www.liko.com...
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3. Pull out the Flexlink and check for wear. Re-assemble in reverse order. 4. Lift up the slingbar and then release, so that it falls to the lowest position. If the link does not fall to the lowest position, the screw is too tight. Inspect Slingbar bolt: (Universal SlingBar and Universal TwinBar) 1. Check slingbar bolt for wear. Max wear: M = X -3mm Exposed to wear Pull out the Flexlink and check for wear by measuring with the sliding caliper. Replace link with Spare Part No. 20490049, if its worn more than 3mm (0,12 inch) Reassemble in reverse order. Service Manual Viking™M mobile lift • 3EN370401 Rev. 19 www.hill-rom.com www.liko.com...
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3. Inspect V-shaped metal contacts on the batterypack casing for uniformity. Check the battery with the battery tester Part. No. 2101100. A signal should be audible for more than 5 sec. If not, replace battery with spare part 2006106. 4. Inspect V-shaped metal contacts on control box for uniformity. Verify that plastic housing for metal contacts is not damaged/deformed. Tighten screws. 5. Place the removable battery pack into position on top of the control box. Adjust until you hear a clicking sound. Batteries to Jumbo and Jumbo Care needs to be replaced every 3 rd year. 10 Actuator 1. Visually inspect the actuator and the Outer tube (Outer Tube only on Viking M) for wear, cracks or deformation. Service Manual Viking™M mobile lift • 3EN370401 Rev. 19 www.hill-rom.com www.liko.com...
4 mm shorter middle beam. Link attachment for base motor adjusted. 7 502 500 Viking M prod. no. 2040015 with new control box and IR hand control. 7 500 401 Service Manual Viking™M mobile lift • 3EN370401 Rev. 19 www.hill-rom.com www.liko.com...
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Viking M delivered with the old Slingbar Standard 450. 7 100 382 Width of base increased with 40 mm. 7 100 308 Viking M is from now on equipped with a new Adapter. Service Manual Viking™M mobile lift • 3EN370401 Rev. 19 www.hill-rom.com www.liko.com...
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Service Manual Viking™M mobile lift • 3EN370401 Rev. 19 www.hill-rom.com www.liko.com...
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I www.liko.com Liko AB Nedre vägen 100 SE-975 92 Luleå , Sweden...
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