Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Subscribe to Our Youtube Channel
Related Manuals for DROPSA Minisumo II
Summary of Contents for DROPSA Minisumo II
- Page 1 Minisumo II Pump Use and maintenance manual Original instructions Manual drafted in compliance with directive 2006/42 C2280IE - WK 40/20 DropsA products can be purchased at DropsA branches and authorised distributors, go to www.dropsa.com/contact or write to sales@dropsa.com...
-
Page 2: Table Of Contents
Index 5. Operating instructions ..........15 5.1 Preliminary procedures ........15 1. INTRODUCTION ............2 5.1.1 Filling the reservoir with grease ....... 15 1.1 GENERAL INFORMATION........2 5.2 ................15 1.2 MANUFACTURER DATA ......... 2 5.3 Starting the pump ..........16 1.3 Identification label .......... -
Page 3: Introduction
With this manual, we wish to provide you with all the important information for the safety of installation, operation and maintenance personnel and for the decommissioning of the MINISUMO II pump. The most recent version can be obtained by requesting it from the Sales Technical Office or online at http://www.dropsa.com. -
Page 4: Personnel Qualification
1.5 Personnel qualification To ensure that all the operations carried out on the pump take place in safe conditions, the operators in charge must possess the qualifications and prerequisites required to carry out the relative operations. The operators are classified as follows: FIRST LEVEL OPERATOR: unqualified personnel, in other words, without specific skills, capable of carrying out only simple tasks. -
Page 5: Safety
If you must replace components with others, ensure that they are suitable to function at the pump's maximum operating pressure. DropsA S.p.A. will not be held liable for damage to people or objects stemming from improper use of the pump, tampering with its safety devices or failing to observe occupational health and safety regulations. -
Page 6: Pictograms
You are close to electrical connections (protected) but accidental contact with them may cause electrocution and even death. LASER RADIATION HAZARD DropsA S.p.A. will not be liable for damage to people or things dues to the failure to observe the regulations indicated by the pictograms or their imperfect preservation. -
Page 7: Machine Description
3. Machine description The MINISUMO II range of lubrication pumps are particularly suited for dual-line and progressive systems and can adapt to many needs without mechanical modifications, even after installation. In fact, be choosing a set of components that are perfectly compatible with one another and easy to assemble, you can vary the pressure, the quantity of lubricant distributed, the type of lubricant or the type of distribution. -
Page 8: Sound Emissions
ATTENTION DO NOT use lubricants that are aggressive to NBR gaskets. If you are unsure, contact the DropsA SpA technical office for a detailed list of recommended oils. -
Page 9: Technical Specifications
Continuous sound pressure level < 70 dB(A) Note: The specifications refer to an operating temperature of + +20°C (+ +68°F) With 24V cc motor If a different product is used, you must ask DropsA S.p.A. if it is suitable for use... -
Page 10: Dimensions
3.4 Dimensions 10 Kg 30 Kg 100 Kg 344 [13.5] 841 [33.1] 1030 1480 731 [27.7] 1370 616 [24.2] 1255... -
Page 11: Standard Pump Components
3.5 Standard pump components Return Delivery Detail without inverter STANDARD PUMP COMPONENTS Laser minimum level Pumping system Maximum level Bypass Reservoir Pressure gauge Ratio motor Filling (for grease pump) Delivery line 1 Reservoir minimum level (for oil pump) Delivery line 2 Lubricant filler cap (for oil pump) 3.5.1 Inverters For the inverter technical specifications and the methods of use, see the specific product manuals attached to the pump. -
Page 12: Minimum And Maximum Level Indicators For Grease/Oil
3.6 Electrical equipment “DROPSA” electrical equipment is designed for the purpose of providing a system complete with all the controls needed for operation of centralized lubrication systems that is automatic and controlled by safety signals. The primary supply voltage is 400 Vac and 50 Hz. Other voltages are available on request. -
Page 13: Installation
4. Installation 4.1 Receipt and checking the content Upon receiving the pump, you must ensure that the packaging is intact or whether there are clear signs of damage due to transport or storage conditions. If everything is intact, proceed with unpacking and checking the pump. Otherwise, if damage to the packaging is found, the transport agent and the manufacturer must be notified immediately. -
Page 14: Storage
4.4 Storage Empty the pump of any oil or grease and close the intake and outlet with the specific protection. The pumps must be stored in their own packaging and kept in covered, dry, protected places that are not exposed to direct sunlight and at a temperature that falls within the range indicated on the technical specifications table. -
Page 15: Electrical Connection
4.7 Electrical connection DANGER The connection to the ground must be made only by an electrical maintenance technician. The pump must be installed in an industrial environment in compliance with prevailing law. In order to prevent dangers of electrocution due to direct or indirect contact with the live parts, the electrical power supply line must be adequately protected with a specific breaker switch with 0.03 Ampere tripping threshold and max tripping time of 1 second. -
Page 16: Operating Instructions
DANGER Never ignore health hazards and always follow sanitary regulations. Before using the MINISUMO II pump, some preliminary checks must be carried out: Check the integrity of the pump. Ensure that the pump is at operating temperature and that the piping is free of any air bubbles. -
Page 17: Starting The Pump
5.3 Starting the pump 1. Press the start button on the machine or system where the pump is connected. 2. Ensure that the pump starts; rotation of the motor, dispensing of the grease and pressurised piping indicate that the pump is actually working. 3. -
Page 18: Adjustments
6. Adjustments 6.1 Adjustment/calibration of the level probe 6.1.1 Calibration of the laser Level probe 0295131, 24Vdc Out NO and NC (1 threshold) 1. Reference notch. 2. Yellow LED: lights when the set value is reached (outlet=ON). 3. Locking ring nut. 4. -
Page 19: Laser Probe Calibration Thresholds 0295130, 24Vdc Out 4~20Ma/2 No (4 Thresholds)
[Kg] (mm) (Kg) Absolute nsP2 maximum level OUT 2= Fno Minimum fsP2 level Maximum nsP1 Level Absolute minimum OUT 1= Fno fsP1 level NOTE: To vary the laser probe calibration thresholds, contact DropsA personnel. 6.1.3 REED floating switch connection 0295150/0295160... -
Page 20: Maintenance
DropsA S.p.A. will not be held liable for personnel safety and the defective operation of the pump. -
Page 21: Maintenance Operations Table
use only tools suitable for the job and original replacement parts. In the event of doubts and/or irresolvable problems, do not search for the fault by disassembling parts of the machine, but rather contact the DropsA S.p.A. Technical Office. 7.2 Maintenance operations table... -
Page 22: Replacing Pumping Elements
7.2.4 Replacing pumping elements ATTENTION Before replacing the pumping element, empty the reservoir in order to avoid lubricant spills. 1) Using an appropriate wrench, remove the pumping element being replaced; 2) Replace the pumping element; 3) Tighten to a torque of 200 Nm. -
Page 23: Troubleshooting
If, after having consulted the diagnostics table, you are unable to solve the problem, do not search the failure by removing parts of the machine. Please contact the DropsA Technical Department and report the detected failures, with a detailed description. -
Page 24: Ordering Information
9. Ordering information 9.1 Standard versions Note: The pump’s ordering part number is made up of 11 digits. Standard Base data 5°/6° 8° 9° 10° 11° MINISUMO II PUMP Description DROPSA Code PART NUMBER 10kg 0297100 Reservoir 30kg 0295080 100kg... -
Page 25: Optional Equipment
0 - 600 Bar pressure gauge 3292171 Pumping element 0298000C Metallic pallet 0297023 DropsA S.p.A. will not be held liable for any worsening of the pump’s performance or for damage caused by the pump due to the use of non-original replacement parts. -
Page 26: Additional Information
10. Additional information During maintenance on the machine, or in the event of its demolition, do not dispose of contaminated parts into the environment. See local regulations for their correct disposal. Upon demolition of the machine, the identification label and any other document must be destroyed. -
Page 27: Registration Obligations
10.2.3 Registration obligations In accordance with the requirements of the Presidential Decree of 23 August 1982 concerning implementation of Directive 75/439/EC relative to the elimination of depleted oils, the loading/unloading logs must be kept by all the companies that produce special or toxic-harmful waste stemming from industrial and artisan processes. -
Page 28: Attachments
11 Attachments 11.1 Hydraulic diagrams Below are the hydraulics diagrams related to the various configurations that can be obtained with the available accessories. - Page 29 No part of this document may be reproduced in any form (e.g. printed matter, copying, microfilm or any other method) or processed, duplicated or distributed in data-processing systems. Contraventions shall be liable for damages. Reprints, even of extracts, are only permitted with the approval of DropsA S.p.A.
Need help?
Do you have a question about the Minisumo II and is the answer not in the manual?
Questions and answers