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Manuals
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Gravely Manuals
Lawn Mower
Promaster 100
Service manual
Gravely Promaster 100 Service Manual
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
Section 1 - Introduction
The Manual
Service and Replacement Parts
Product Registration
Unauthorized Replacement Parts
Disclaimer
Technical Service Communications
Section 2 - Safety
Safety Alerts
Signal Words
Notations
Practices and Laws
Required Operator Training
Preparation
Cleaning and Storage
Safety Rules
Clean Unit
Section 3 - Specifications
Section 4 - General Maintenance & Adjustments
Controls and Features
Filling the Fuel Tank
General Lubrication
Tensioning the Hydro Pump Belt
Steering Control Neutral Adjustment
T-Bar Control Lever Alignment
Check the Tires
Adjusting the Unit to Track Straight
Leveling the Mower Deck
Adjusting Mower Belt
Section 5 - Engine
Engine Troubleshooting
Checking Engine Oil
Changing Oil Filter
Air Cleaner
Check Spark Plug
Engine Removal and Installation
Section 6 - Cooling System Kawasaki Engines6-
Section 7 - Mower Deck
Replacing Mower Belt
Mower Blade
Rollers
50" and 60" Mower, Promaster 200
Section 8 - Mower Lift System
Mower Frame
Check Caster Wheels for Wear
To Replace Wheel Axle
Linkage
Hydraulic System
Section 9 - Steering and Direction Contols
Steering and Direction Controls
Section 10 - Drive Train
Transmission Troubleshooting
Replacing the Hydro Pump Belt
PTO Clutch Removal
PTO Bearing Removal and Installation
PTO Clutch Installation
Wheel and Hub Removal
Wheel Installation
Section 11 - Fuel System
Fuel System Troubleshooting
Fuel Pump
Fuel System Contamination
Section 12 - Hydraulic System
Run-In Procedure
Hydraulic Flow
Filter Change
Hydraulic Hoses
Hydraulic Tank Removal & Installation
Hydraulic Cooler Removal & Installation.12-37
Hydraulic Pump Removal
Overhaul Seal Kit Instructions
O-Rings
Shaft Seals
Hydraulic Motor Removal & Replacement
Section 13 - Electrical
Tools
Electrical Measurements
Battery
Charging
Switches
Solenoid and Relays
Lighting Circuits
Fuses
Diodes and Rectifiers
Electric Clutch
Checking the PTO Clutch
Continuity Diagrams
991000 Electrical
992000 Electrical
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Service and Replacement Parts
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Promaster 100/160/200
Service Manual
Models 991001-008, 992006-016, 992301-304
08484400 08/00
Printed in USA
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Table of Contents
Troubleshooting
Section 5 - Engine
21
Section 10 - Drive Train
33
Section 11 - Fuel System
36
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This manual is also suitable for:
Promaster 160
Promaster 200
991001-008
992006-016
992301-304
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