Gravely 991001-008 Manuals

Manuals and User Guides for Gravely 991001-008. We have 1 Gravely 991001-008 manual available for free PDF download: Service Manual

Gravely 991001-008 Service Manual

Gravely 991001-008 Service Manual (80 pages)

Brand: Gravely | Category: Lawn Mower | Size: 1.6 MB

Table of Contents

Table of Contents
2
Section 1 - Introduction

3
Section 2 - Safety

4
- Safety Alerts
  4
- Signal Words
  4
- Notations
  4
- Practices and Laws
  4
- Required Operator Training
  4
- Preparation
  4
- Cleaning and Storage
  4
- Safety Rules
  4
- Clean Unit
  6
Section 3 - Specifications

7
Section 4 - General Maintenance & Adjustments

15
- Controls and Features
  15
- Filling the Fuel Tank
  16
- General Lubrication
  17
- Tensioning the Hydro Pump Belt
  17
- Steering Control Neutral Adjustment
  18
- T-Bar Control Lever Alignment
  18
- Check the Tires
  18
- Adjusting the Unit to Track Straight
  18
- Leveling the Mower Deck
  19
- Adjusting Mower Belt
  20
Section 5 - Engine

21
- Engine Troubleshooting
  21
- Checking Engine Oil
  22
- Changing Oil Filter
  22
- Air Cleaner
  22
- Check Spark Plug
  22
- Engine Removal and Installation
  22
Section 6 - Cooling System Kawasaki Engines6-

23
Section 7 - Mower Deck

24
- Replacing Mower Belt
  24
- Mower Blade
  24
- Rollers
  25
- 50" and 60" Mower, Promaster 200
  26
Section 8 - Mower Lift System

29
- Mower Frame
  29
- Check Caster Wheels for Wear
  29
- To Replace Wheel Axle
  29
- Linkage
  29
- Hydraulic System
  29
Section 9 - Steering and Direction Contols

32
- Steering and Direction Controls
  32
Section 10 - Drive Train

33
- Transmission Troubleshooting
  33
- Replacing the Hydro Pump Belt
  34
- PTO Clutch Removal
  34
- PTO Bearing Removal and Installation
  34
- PTO Clutch Installation
  34
- Wheel and Hub Removal
  35
- Wheel Installation
  35
Section 11 - Fuel System

36
- Fuel System Troubleshooting
  36
- Fuel Pump
  36
- Fuel System Contamination
  36
Section 12 - Hydraulic System

37
- Run-In Procedure
  37
- Hydraulic Flow
  37
- Filter Change
  37
- Hydraulic Hoses
  37
- Hydraulic Tank Removal & Installation
  37
- Hydraulic Cooler Removal & Installation.12-37
  37
- Hydraulic Pump Removal
  41
- Overhaul Seal Kit Instructions
  42
- O-Rings
  43
- Shaft Seals
  43
- Hydraulic Motor Removal & Replacement
  43
Section 13 - Electrical

44
- Tools
  44
- Electrical Measurements
  44
- Battery
  45
- Charging
  47
- Switches
  48
- Solenoid and Relays
  48
- Lighting Circuits
  49
- Fuses
  49
- Diodes and Rectifiers
  49
- Electric Clutch
  50
- Checking the PTO Clutch
  50
- Continuity Diagrams
  51
- 991000 Electrical
  52
- 992000 Electrical
  73

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