Gravely Pro-Turn 152 CARB Owner's/Operator's Manual
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Gravely Pro-Turn 152 CARB Owner's/Operator's Manual

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Pro-Turn
Owner/Operator Manual
Manuel du Propriétaire/Utilisateur
E10
™
100
The use of any gasoline exceeding 10% ethanol (E10) or
10% MTBE will void the product warranty.
L'utilisation d'une essence contenant plus de 10%
d'éthanol (E10) ou de 10% de MTBE annulent la garantie.
ENGLISH
FRANÇAIS
Models
991079 – Pro-Turn 148
(SN 040000 +)
991080 – Pro-Turn 152
(SN 040000 +)
991081 – Pro-Turn 160
(SN 040000 +)
991095 – Pro-Turn 148
(SN 040000 +)
991096 – Pro-Turn 152
(SN 040000 +)
991097 – Pro-Turn 160
(SN 040000 +)
991102 – Pro-Turn 148 CARB
(SN 040000 +)
991103 – Pro-Turn 152 CARB
(SN040000 +)
991104 – Pro-Turn 160 CARB
(SN 040000 +)
991115 – Pro-Turn 148
(SN 040000 +)
991116 – Pro-Turn 152
(SN 040000 +)
991117 – Pro-Turn 160
(SN 040000 +)
•
04794000
8/14
Printed in USA

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Summary of Contents for Gravely Pro-Turn 152 CARB

  • Page 1 (SN 040000 +) 991097 – Pro-Turn 160 (SN 040000 +) 991102 – Pro-Turn 148 CARB (SN 040000 +) 991103 – Pro-Turn 152 CARB (SN040000 +) 991104 – Pro-Turn 160 CARB (SN 040000 +) 991115 – Pro-Turn 148 (SN 040000 +) 991116 –...

  • Page 2: Table Of Contents

    SERVICE AND REPLACEMENT PRODUCT REGISTRATION PARTS The Gravely dealer must register the product When ordering publications, replacement at the time of purchase. Registering the parts, or making service inquiries, know the product will help the company process...
  • Page 3 Give customer this Owner/Operator and register your product, please fill out, sign and the engine manual. Advise customer to return the product registration card to Gravely thoroughly read and understand them. or go to www.gravely.com on the Internet. Customer Note: Your Dealer has been...

  • Page 4: Safety

    SAFETY 1. Danger WARNING: This cutting machine is capable of amputating hands and DANGER: Indicates an feet and throwing objects. Failure to IMMINENTLY HAZARDOUS observe the safety instructions in SITUATION! If not avoided, WILL the manuals and on decals could RESULT in death or serious injury.
  • Page 5 1. Safety Decal Identification 07800403 KEEP HANDS and FEET AWAY 07800401 Figure 2 2. Safety Decal Description 1.1 Amputation Hazard 1. DANGER! To avoid amputation hazard do not put hands near rotating blades. DANGER! To avoid amputation hazard do not put hands Read and understand the near moving belts.
  • Page 6 1.4 Service Hazard Keep all guards and shields in place. Before servicing unit do the following: 1.2 Discharge Hazard Discharge Hazard – NEVER direct discharge Read owners manual toward people, pets or before servicing or making property. Thrown objects adjustments to unit. can cause injury or damage.
  • Page 7 1.6 Loss of Traction Hazard Shut off engine, remove key, and read manual before servicing or making If loss of traction is adjustments to unit. experienced do the following: Keep children and others away from unit while unit is in operation. Disengage PTO.
  • Page 8 SAFETY RULES 6. ROTATING PARTS! This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death. AVOID INJURY. Stay clear of rotating parts. The following safety instructions are based on the B71.4 specifications of the American National Standards Institute in effect at the time of production.
  • Page 9 Inspect unit before each use for missing or Children damaged decals and shields, correctly Tragic accidents can occur if the operator is operating safety interlock system, and not alert to the presence of children. deterioration of grass catchers. Replace or Children are often attracted to the machine repair as needed.
  • Page 10 Never direct discharged material toward Use care when approaching blind corners, anyone. Avoid discharging material against shrubs, trees or other objects that may a wall or obstruction. Material may ricochet obscure vision. back toward the operator. Stop the blade(s) Dust, smoke, fog, etc. can reduce vision and when crossing gravel surfaces.
  • Page 11 DO NOT operate near drop-offs, ditches, or Towing embankments. Unit can suddenly turn over if Follow the manufacturer’s recommendations a wheel is over the edge of a cliff or ditch, or for weight limits for towed equipment and if an edge caves in. towing on slopes.
  • Page 12 ALWAYS keep batteries out of reach of Mower blades are sharp. Wrap the blade or children. wear gloves, and use extra caution when servicing them. Battery posts, terminals and related accessories contain lead and lead ALWAYS keep body and hands away from compounds, chemicals known to the State of pin holes or nozzles which eject hydraulic California to cause cancer and reproductive...

  • Page 13: Assembly

    ASSEMBLY WARNING: AVOID INJURY. Read and understand entire Safety section before proceeding. UNIT ASSEMBLY Package Contents Unit, Mower Deck and Literature Pack Preparation Checklist Refer to the Owner/Operator manual as required. 1. Unpack Unit – Remove shrink wrap and packaging materials. 2.
  • Page 14 11. Check Safety Interlock System – Check to see that the interlock system operates correctly (See Safety Interlock System on page 16). WARNING: FAILURE OF INTERLOCK together with improper operation can result in severe personal injury. 12. Lubrication – Lubricate all fittings per maintenance label under seat and check hydrostat oil level (see MAINTENANCE SCHEDULE on page 22).

  • Page 15: Controls And Features

    CONTROLS AND FEATURES Figure 4 1. Fuel Tanks and Caps 11. Mower Lift Pedal 2. Steering Levers 12. Mower Deck 3. Hydraulic Oil Reservoir 13. Mower Lift Lock 4. Ignition Switch 14. Seat Adjustment Lever 5. Hour Meter 15. Parking Brake 6.

  • Page 16: Operation

    Gravely dealer for repairs. D. To turn right, pull the right back or NOTE: When the parking brake is engaged, push the left steering control lever the steering levers are locked in neutral.
  • Page 17 Choke Control (991079, 080, 081, 102, Mower Lift Pedal 103, 104, 115, 116, 117) Mower lift pedal raises and lowers mower deck for mowing or transport. Push the choke lever forward to start a cold Transport: engine. Pull the choke Push mower lift pedal all the way forward until lever to the rear when the lift lock engages.
  • Page 18 SEAT ADJUSTMENTS 2.Service Alert Displays maintenance interval reminders for: WARNING: Make all seat • changing engine oil (CHG OIL) adjustments with unit stationary, • changing the hydraulic oil and filter parking brake on and engine shut off. (CHG HYD OIL) •...
  • Page 19 1. Loosen but do not remove the round 3. Fill fuel tank to the bottom of filler neck. knobs on both sides. See SPECIFICATIONS on page 38 for fuel tank capacity. 2. Remove the two hair pins and then remove the ROPS lock pins from the IMPORTANT: DO NOT OVERFILL! This hinge plate.
  • Page 20 Fuel Stabilizer To start the engine: 1. Make sure the steering levers are in Gasoline left in the fuel system for extended neutral. periods without a stabilizer will deteriorate, resulting in gum deposits in the system. 2. Put the PTO switch in the “Off” position. These deposits can damage the carburetor 3.
  • Page 21 3. Bring the steering levers to neutral. 4. Slow the engine down to about 3/4 speed. 5. Turn ON the PTO switch to engage the mower. IMPORTANT: Never engage the PTO if the mower is plugged with grass or other material.

  • Page 22: Maintenance Schedule

    See Parking Brake Interlock System on page 16. Interlock System Check Hydraulic Fluid Check hydraulic oil level mark on expansion tank. Add 15W-50 synthetic motor oil (Gravely p/n 00057100) or equivalent as needed. Do not overfill. See Check Hydraulic Fluid Level on page 24.
  • Page 23 Period Service Task Check Mower Blades Check mower blades for wear. Sharpen or replace as Every needed. See Mower Blades on page 26. 25 Hours Check Air FIlter Check air filter for dirt. Clean as required. Follow Engine Manual for maintenance schedule. Every Lubricate Unit Oil all pivot points and pin connections.

  • Page 24: Service And Adjustments

    Should engine service be WARNING: HYDRAULIC FLUID can required, it can be obtained from a Gravely result in severe burns. Fluid in Dealer or the engine manufacturer’s hydraulic system can penetrate skin authorized service center.
  • Page 25 75 hours of operation and then every before starting engine. 400 hours. Use 15W-50 synthetic motor oil (Gravely p/n 00057100) or equivalent. 1. With the unit up to and facing a wall, jack 1. Place container under oil filter to catch up the unit so that both drive wheels are oil.
  • Page 26 CARBON CANISTER FILTER (If Equipped) (Figure 10) 1. Carbon Canister 2. Carbon Canister Filter Figure 10 1. Blade 2. Cup Washer 3. Bolt 1. Check the carbon canister filter for debris accumulation every time the unit Figure 11 is filled with fuel. Remove any buildup. 2.
  • Page 27 Replace Battery DO NOT Sharpen to This Pattern (Figure 13) 1. Replace battery and secure with battery hold down. 2. Reconnect cables to battery (positive, then negative). Position boot over positive terminal. 3. Return seat to operating position. Clean Battery Keep battery and its terminals clean.
  • Page 28 8. page 27. 10. Shut OFF engine. Jump-Starting 11. Replace drive wheels. Gravely does not recommend jump-starting your unit. Jump-starting can damage engine Axle Direction and electrical system components. See your Return to Neutral engine manual for more detailed information.
  • Page 29 4. Loosen tie rod jam nuts and turn tie rod until steering levers are aligned. 5. Tighten jam nut on tie rod, tighten brake interlock. 1. Limiter Bolt 2. Jam Nut 3. Steering Lever 4. Stop Bracket Figure 16 ADJUSTING THE HEIGHT OF THE STEERING LEVER HANDLES (Figure 17) NOTE: Align handlebars by adjusting...
  • Page 30 ADJUSTING THE PARKING PTO BELT BRAKE WARNING: MOVING PARTS can cut The parking brake should not need or amputate body parts. ALWAYS adjustment, however if the parking brake wait for moving parts to stop before does not hold the unit properly, the brake may performing maintenance or service.
  • Page 31 5. Remove short mower belt from right 60" Belt Layout blade spindle and from deck. Idler pivot bolt must be loosened slightly to gain clearance to remove belt from under idler pulley (Figure 20 and Figure 21). 6. Arrange new mower belt(s) on deck (short belt first).
  • Page 32 60" PTO Idler Spring Length Measure PTO idler spring length here. The PTO idler spring length range is 12.25 – 12.5" (31 – 31.8 cm) measured at a 3.5" (8.9 cm) cutting height. Adjust as necessary. Figure 23 Replacing the Hydro Pump Belt (Figure 24) 1.
  • Page 33 Removing the Mower Deck 1. Remove PTO belt (See Replacing Mower Belts on page 30). WARNING: AVOID INJURY. Mower lift arms and mower lift pedal could cause severe injury if the lift assist spring is not disconnected before disconnecting the lift chains. Lowest Cutting Springs store energy.
  • Page 34 Check Blade Level and Pitch 1. Raise mower deck to a 3-1/2" (8.9 cm) cutting height. 2. Shut off engine. Engage parking brake. Remove the ignition key. 3. Turn the blades so the blade ends point left to right across the width of the deck. 4.
  • Page 35 CLUTCH ADJUSTMENT Blade Side-to-Side Level (Figure 30) If clutch fails to engage or disengage properly or begins to make abnormal noise, check the air gap adjustment at the three inspection slots. To check: 1. Stop engine, remove key and wait for all Right Left hot parts to cool.

  • Page 36: Storage

    Hitch Kit condition. 79202700 Work Light Kit Store unit in a cool, dry protected area. 79102100 Gravely Hub Cap LONG TERM 79210500 Chute Baffle Kit – 60" Decks Clean unit thoroughly with mild soap and low 79210300 Chute Baffle Kit – 48" & 52"...

  • Page 37: Service Parts

    SERVICE PARTS Part No. Qty Description 21537000 Air Filter Outer Element (991097, 115, 116, 117) 21536900 Air Filter Inner Element (991097, 115, 116, 117) 21500010 Air Filter – Kohler Confidant (991115, 116, 117) 21535800 Engine Oil Filter – Kawasaki (991079, 080, 081, 102, 103, 104) 21536100 Spark Plug –...

  • Page 38: Specifications

    Fuel Tank Capacity – gal. (L) 9.4 (35.6) Transmission Type Hydrostatic Drive Transmission Oil Use 15W-50 synthetic motor oil (Gravely p/n 00057100) or equivalent. Hydraulic Oil Filter Size and Weight Length – in. (cm) 78.6 (199.6) Width (With Chute Up) –...
  • Page 39 Fuel Tank Capacity – gal. (L) 9.4 (35.6) Transmission Type Hydrostatic Drive Transmission Oil Use 15W-50 synthetic motor oil (Gravely p/n 00057100) or equivalent. Hydraulic Oil Filter Size and Weight Length – in. (cm) 78.6 (199.6) Width (With Chute Up) – in. (cm)
  • Page 40 Fuel Tank Capacity – gal. (L) 9.4 (35.6) Transmission Type Hydrostatic Drive Transmission Oil Use 15W-50 synthetic motor oil (Gravely p/n 00057100) or equivalent. Hydraulic Oil Filter Size and Weight Length – in. (cm) 78.6 (199.6) Width (With Chute Up) – in. (cm) 50 (127) 55.5 (141)

  • Page 41: Warranty

    Commercial Mowing Equipment Limited Warranty Ariens Company (Ariens) warrants to the original purchaser that Ariens, Gravely and Countax brand products purchased on or after 1/1/2013 and designated or labeled commercial products by Ariens Company will be free from defects in material and workmanship for the time period noted in the chart below.
  • Page 42 Exclusions – Items Not Covered by This Warranty • Parts that are not genuine Ariens, Gravely or Countax service parts are not covered by this warranty and may void the warranty. • Damages resulting from the installation or use of any part, accessory, or attachment which is not approved by the Ariens Company for use with product(s) identified herein are not covered by this warranty.
  • Page 43 • Products are designed to the specifications in the area that the product was originally distributed. Different areas may have significantly different legal and design requirements. This warranty is limited to the requirements in the area in which the unit was originally distributed.
  • Page 44 655 West Ryan Street Brillion, WI 54110 920-756-4688 Fax 920-756-2407 www.gravely.com www.ariens.com.au WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.

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