Troubleshooting - BorMann Pro BIW1540 User Manual

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2) Pressure of compressed air must not be more than 5 bars in order to prevent damage to small components inside the machine.
3) Check inside the welding machine regularly and make sure the output
Terminals are connected tightly and connectors are not damaged. If burnt, loose or damaged please tighten or replace if necessary. Between of moving parts.
4) Avoid water and steam entering into the machine, if the welding machine
Does get wet please dry inside the machine and check the insulation of machine.
5) If the welding machine will not be operated for long periods it should be put into a box or covered and stored in a cool dry area.

Troubleshooting

WARNING!
Experimentation and careless maintenance may lead to more problems to the Machine. This will make formal diagnostic and repair more difficult.
When the machine is open there may be exposed connections containing life-threatening voltages .
Any direct or indirect touch will cause electric shock, and severe electric shock will lead to death.
Notes: only attempt to repair this machine if you have knowledge and understanding of electronic components and the dangers of electricity and compo-
nents holding a charge of high voltage electricity. Before maintenance contact us for authorization is suggested.
DO NOT REPAIR OR MODIFY THE MACHINE IF IT IS STILL UNDER WARRANTY!
Faults
Power indicator is not lit, fan does not work and no
welding output.
Power indicator is lit, fan works, no welding output.
QC(Quality Control) LED is on, permanently or when
striking an arc
Output Current is not stabilized
Technical Data
Model:
BIW1540
Input Voltage:
220V
Input current:
21.8A
Rated input capacity:
N/A
Output current:
20-140A
No-load voltage:
65V
Rated duty:
60%
Applied welding rod:
3.2mm
Net weight:
24.5kg
* The manufacturer reserves the right to make minor changes to product design and technical specifications without prior notice unless these changes signif-
icantly affect the performance and safety of the products. The parts described / illustrated in the pages of the manual that you hold in your hands may also
concern other models of the manufacturer's product line with similar features and may not be included in the product you just acquired.
* Please note that our equipment has not been designed for use in commercial, trade or industrial applications. Our warranty will be voided if the machine is
used in commercial, trade or industrial businesses or for equivalent purposes.
* To ensure the safety and reliability of the product and the warranty validity, all repair, inspection, repair or replacement work, including maintenance and
special adjustments, must only be carried out by technicians of the authorized service department of the manufacturer.
5
Remedy
1. Make sure power switch is working.
2. Check connections from ON switch to power board are in good condition,
check continuity of ON/OFF switch.
3. Check if the plug point you are using is working.
4. Check if supply voltage is correct.
5. Control board might be faulty.
1. Check if all cables are connected properly.
2. Output connector is disconnected or damaged.
3. Control circuit might be faulty.
1. Can be in overheat protection, wait for 15 minutes.
2. Maybe it is over current protection, turn machine off for 30 seconds then
switch on again. If QC still on not working there is a fault on the board.
3. IGBT on control board might be faulty.
4. Fast recovery diodes or transformer might be faulty.
1. Supply voltage is not stable.
2. There is harmful interference from supply voltage or other equipment.
3. Bad connections- Hot/bad connections or points on earth cable or electrode
holder can cause current to drop or be unstable.
BIW1560
BIW1580
BIW1700
220V
220V
230V
26.2A
30A
N/A
N/A
N/A
7.8KW
20-160A
20-180A
10-160A
65V
65V
68V
60%
60%
60%
4.0mm
5.0mm
1.6-4mm
24.5kg
24.5kg
N/A
WWW.BORMANNTOOLS.COM
BIW2100
BIW1410
BIW1610
230V
220V
220V
N/A
21.8A
26.2A
7.8KW
N/A
N/A
10-200A
20-140A
20-160A
68V
65V
65V
60%
60%
60%
1.6-5mm
3.2mm
4.0mm
N/A
24.5kg
24.5kg
BIW1810
220V
30A
N/A
20-180A
65V
60%
5.0mm
24.5kg

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