Replacement Intervals For Turbocharger Components - ABB HT596419 Operation Manual

Operation Manual / TPL65VA32 / VA33
4 Operation / 4.3 Replacement intervals for turbocharger components
4.2.4 Service work every 15000 ... 16000 hours
4.2.5 Service work every 30000 ... 32000 hours
4.3 Replacement intervals for turbocharger
Rotating components
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Inspection and assessment of the rotor and bearing parts as well as re-
placement of the variable turbine geometry module with a CPEX variable
turbine geometry module must be carried out by an ABB Turbocharging
Service Station.
It is recommended that the turbocharger is inspected once a year, but
w
at least after every 15000 operating hours.
Disassemble turbocharger
u
Clearance measurement
u
Clean the turbine and compressor wheels and inspect for damage
u
Clean the turbine and compressor casings and inspect for any cracks
u
and erosion or corrosion
Clean bearing casing and blow air through oil ports
u
Inspect and assess sealing air lines
u
Inspect and assess rotor and bearing parts
u
Have the variable turbine geometry module overhauled by ABB Tur-
u
bocharging. ABB Turbocharging Service Stations have variable turbine
geometry modules replaced with overhauled ones as part of the CPEX
(Customer Part Exchange) programme.
The replacement of bearing parts as well as the inspection and assess-
ment of the rotor must be carried out by an ABB Turbocharging Service
Station.
Disassemble turbocharger
u
Clearance measurement
u
Clean the turbine and compressor wheels and inspect for damage
u
Clean the turbine and compressor casings and inspect for any cracks
u
and erosion or corrosion
Clean bearing casing and blow air through oil ports
u
Inspect and assess rotor and bearing parts
u
Replace bearings (original parts from ABB Turbocharging)
u
components
The recommended replacement intervals for the compressor and turbine
wheels due to stress caused by centrifugal forces and load cycles are cal-
culated under consideration of the operating conditions while applying
the safety concept for rotating components. They can be found on the
HZTL2464_EN Rev.E March 2020