Carrier N92ESN Installation, Start-Up, Operating And Service And Maintenance Instructions

Carrier N92ESN Installation, Start-Up, Operating And Service And Maintenance Instructions

Single-stage, 35-in. (889 mm) tall, 4-way multipoise high efficiency condensing gas furnace

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N92ESN
Single-Stage, 35-in. (889 mm) Tall, 4-Way Multipoise
High Efficiency Condensing Gas Furnace
NOTE: Read the entire instruction manual before starting the
installation.

TABLE OF CONTENTS

IMPORTANT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Table 1 - Minimum Clearances to Combustible Materials for All Units
4
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Table 2 - Loose Parts Bag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
CODES AND STANDARDS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
DURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
LOCATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
AIR FOR COMBUSTION AND VENTILATION . . . . . . . . . . . . . . 8
Table 3 - Minimum Free Area Required for Each Combustion Air
Opening or Duct to Outdoors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Table 4 - Minimum Space Volumes for 100% Combustion, Ventila-
tion and Dilution Air from Outdoors . . . . . . . . . . . . . . . . . . . . . . . 9
CONDENSATE TRAP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
CONDENSATE DRAIN CONNECTION . . . . . . . . . . . . . . . . . . . . 12
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Table 5 - Opening Dimensions - In. (mm) . . . . . . . . . . . . . . . . . 17
Table 6 - Filter Media Pressure Drop (Clean) Versus Airflow - In.
W.C. (Pa) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Table 7 - Filter Media Pressure Drop (Clean) Versus Face Velocity-
In. W.C. (Pa) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Table 8 - Air Filter Selection and Duct Sizing - In. (mm) . . . . . 20
AIR DUCTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
GAS PIPING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Table 9 - Maximum Capacity of Pipe . . . . . . . . . . . . . . . . . . . . . 22
ELECTRICAL CONNECTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Table 10 - Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
VENTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Table 11 - Vent Termination Kit for Direct Vent (2-pipe) Systems28
Table 12 - Approved Combustion-Air and Vent Pipe, Fitting and Ce-
ment Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Table 13 - Maximum Equivalent Vent Length . . . . . . . . . . . . . . 39
Table 14 - Deductions from Maximum Equivalent Vent Length - Ft.
(M) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Table 15 - Maximum Allowable Exposed Vent Lengths in Uncondi-
tioned Space Table - Ft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Table 16 - Hanger Spacing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Table 17 - Altitude Derate Multiplier for U.S.A. . . . . . . . . . . . . 49
Portions of the text and tables are reprinted from NFPA 54/ANSI Z223.1E, with permission of National Fire Protection Association, Quincy, MA
02269 and American Gas Association, Washington DC 20001. This reprinted material is not the complete and official position of the NFPA or ANSI
Installation, Start-up, Operating and
Service and Maintenance Instructions
on the referenced subject, which is represented only by the standard in its entirety.
Table 18 - Gas Rate (CU ft./hr). . . . . . . . . . . . . . . . . . . . . . . . . . 50
Table 19 - Orifice Size and Manifold Pressure (in. w.c.) for Gas Input
Rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Table 20 - Blower Off Delay Jumper Positions . . . . . . . . . . . . . 52
Table 21 - Air Delivery - CFM (With Filter) . . . . . . . . . . . . . . . 52
SERVICE AND MAINTENANCE PROCEDURES. . . . . . . . . . . . 54
WINTERIZATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
SEQUENCE OF OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
PARTS REPLACEMENT INFORMATION GUIDE . . . . . . . . . . . 66
MODEL NOMENCLATURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Use of the AHRI Certified TM Mark indicates
a manufacturer's participation in the program.
For verification of certification for individual
products, go to www.ahridirectory.org .
WARNING
!
CARBON MONOXIDE POISONING HAZARD
Failure to follow this warning could result in personal injury and/or
death.
Carbon Monoxide (CO) is a colorless, odorless, and tasteless poisonous
gas that can be fatal when inhaled. Follow all installation, maintenance,
and service instructions. See additional information below regarding
the installation of a CO Alarm.
Most states in the USA and jurisdictions in Canada have laws that
require the use of Carbon Monoxide (CO) alarms with fuel burning
products. Examples of fuel burning products are furnaces, boilers, space
heaters, generators, water heaters, stoves/ranges, clothes dryers,
fireplaces, incinerators, automobiles, and other internal combustion
engines. Even if there are no laws in your jurisdiction requiring a CO
Alarm, it's highly recommended that whenever any fuel burning product
is used in or around the home or business that the dwelling be equipped
with a CO Alarm(s). The Consumer Product Safety Commission
recommends the use of CO Alarm(s). The CO Alarm(s) must be
installed, operated, and maintained according to the CO Alarm
manufacturer's instructions. For more information about Carbon
Monoxide, local laws, or to purchase a CO Alarm online, please visit the
following website. https://www.kidde.com.
A200326

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Summary of Contents for Carrier N92ESN

  • Page 1: Table Of Contents

    N92ESN Single-Stage, 35-in. (889 mm) Tall, 4-Way Multipoise High Efficiency Condensing Gas Furnace Installation, Start-up, Operating and Service and Maintenance Instructions NOTE: Read the entire instruction manual before starting the Table 18 – Gas Rate (CU ft./hr)......50 Table 19 –...
  • Page 2: Required Notice For Massachusetts Installations

    N92ESN: Installation, Start-up, Operating and Service and Maintenance Instructions REQUIRED NOTICE FOR MASSACHUSETTS INSTALLATIONS IMPORTANT The Commonwealth of Massachusetts requires compliance with regulation 248 CMR as follows: 5.08: Modifications to NFPA-54, Chapter 10 2) Revise 10.8.3 by adding the following additional requirements: a.
  • Page 3: Safety Considerations

    N92ESN: Installation, Start-up, Operating and Service and Maintenance Instructions NOTE: ALL DIMENSIONS IN INCH (MM) U.S. ECCN: Not Subject to Regulation (N.S.R.) SD5660-4 REV. - A210210 Fig. 1 – Dimensional Drawing SHIP WT. FURNACE SIZE LB (KG) CABINET WIDTH OUTLET WIDTH...
  • Page 4 N92ESN: Installation, Start-up, Operating and Service and Maintenance Instructions NOTICE are used to highlight suggestions which will result in enhanced WARNING installation, reliability, or operation. 1. Use only with type of gas approved for this furnace. Refer to the FIRE HAZARD furnace rating plate.
  • Page 5: Introduction

    N92ESN: Installation, Start-up, Operating and Service and Maintenance Instructions Refrigerating, and Air-Conditioning Engineers; or other approved NOTICE engineering method to calculate heating load estimates and select the furnace. Excessive oversizing of the furnace may cause the furnace Important Installation and Start-up Procedures...
  • Page 6: Codes And Standards

    N92ESN: Installation, Start-up, Operating and Service and Maintenance Instructions Duct Systems WARNING • US and CANADA: Current edition of Air Conditioning Contractors Association (ACCA) Manual D, Sheet Metal and Air Conditioning FIRE, INJURY OR DEATH HAZARD Contractors National Association (SMACNA), or American Society...
  • Page 7: Accessories

    N92ESN: Installation, Start-up, Operating and Service and Maintenance Instructions 6. Before removing a new control from its container, discharge your CAUTION body’s electrostatic charge to ground to protect the control from damage. If the control is to be installed in a furnace, follow items 1...
  • Page 8: Air For Combustion And Ventilation

    N92ESN: Installation, Start-up, Operating and Service and Maintenance Instructions furnaces. The guidelines below can be used to ensure that other gas CAUTION appliances have sufficient air for combustion. Provisions for adequate combustion, ventilation, and dilution air must be FURNACE RELIABILITY HAZARD...
  • Page 9 N92ESN: Installation, Start-up, Operating and Service and Maintenance Instructions Table 4 – Minimum Space Volumes for 100% Combustion, Ventilation and Dilution Air from Outdoors OTHER THAN FAN-ASSISTED TOTAL FAN-ASSISTED TOTAL (1,000’S BTUH GAS INPUT RATE) (1,000’S BTUH GAS INPUT RATE)
  • Page 10: Condensate Trap

    N92ESN: Installation, Start-up, Operating and Service and Maintenance Instructions 2. An attic or crawlspace may be considered a space that freely WARNING communicates with the outdoors provided there are adequate permanent ventilation openings directly to outdoors having free CARBON MONOXIDE POISONING HAZARD area of at least 1-in.2/4,000 BTUh of total input rating for all gas...
  • Page 11 N92ESN: Installation, Start-up, Operating and Service and Maintenance Instructions Remove the screw that secures the Remove pressure switch tube from condensate trap to the collector box front pressure switch and discard. A If alternate vent position and remove trap. new tube is shipped in the loose parts bag.
  • Page 12: Condensate Drain Connection

    N92ESN: Installation, Start-up, Operating and Service and Maintenance Instructions To Relocate the Condensate Trap: NOTICE • Orient the furnace in the downflow position. • Fig. 9 shows the condensate trap and tubing before and after The field-supplied, accessory horizontal drain trap grommet is ONLY relocation.
  • Page 13 N92ESN: Installation, Start-up, Operating and Service and Maintenance Instructions from sagging or being dislocated from the furnace or termination point. In the absence of local codes, consult the current edition of the National Standard Plumbing Code, in the current edition of U.S. or the National Plumbing Code of Canada in Canada.
  • Page 14 N92ESN: Installation, Start-up, Operating and Service and Maintenance Instructions 17. Connect additional condensate piping to a code-approved drain, or to a condensate pump approved for use with acidic furnace condensate and compatible with mineral and vegetable oils, such as canola oil.
  • Page 15: Installation

    N92ESN: Installation, Start-up, Operating and Service and Maintenance Instructions condensate and compatible with mineral and vegetable oils, such as LEVEL 0-IN. (0 MM) TO Carolan oil. 1/2-IN. (13 MM) MAX Allow at least 1/4-in. per foot (20 mm per meter) of slope down and away from the furnace in horizontal sections of drain line.
  • Page 16 N92ESN: Installation, Start-up, Operating and Service and Maintenance Instructions BOTTOM CLOSURE SCREWS (2) Representative drawing. Models may vary. Lay furnace on the back or side Remove the two (2) screws that secure the bottom closure panel to the furnace casing and remove the...
  • Page 17 N92ESN: Installation, Start-up, Operating and Service and Maintenance Instructions humidifier, or other accessories. All supply-side accessories MUST be The furnace can be installed horizontally in an attic or crawlspace on connected to duct external to furnace casing. either the left-hand (LH) or right-hand (RH) side. The furnace can be...
  • Page 18 N92ESN: Installation, Start-up, Operating and Service and Maintenance Instructions Table 5 – Opening Dimensions - In. (mm) (Continued) FURNACE PLENUM OPENING FLOOR OPENING CASING WIDTH APPLICATION IN. (mm) Upflow Applications on Combustible or Noncombustible Flooring 19-1/2 21-5/8 20-1/8 22-1/4 (Subbase not required)
  • Page 19: Pa)

    N92ESN: Installation, Start-up, Operating and Service and Maintenance Instructions Table 6 – Filter Media Pressure Drop (Clean) Versus Airflow - In. W.C. (Pa) Representative After-Market Filter Media Factory-Accy 14 x 25 Filter Washable Fiberglass Pleated (1-in. / 2.5 cm) (1-in. / 2.5 cm) (2-in.
  • Page 20 N92ESN: Installation, Start-up, Operating and Service and Maintenance Instructions Table 8 – Air Filter Selection and Duct Sizing - In. (mm) FILTER SIZE † FURNACE CASING WIDTH FILTER TYPE SIDE RETURN BOTTOM RETURN 16 x 25 x 3/4 14 x 25 x 3/4...
  • Page 21: Air Ducts

    N92ESN: Installation, Start-up, Operating and Service and Maintenance Instructions AIR DUCTS 4. Adjust outside nut to provide desired height, and tighten inside nut to secure arrangement. NOTICE 5. Reinstall bottom closure panel if removed. 5/ 16 Many states, provinces and localities are considering or have...
  • Page 22: Gas Piping

    N92ESN: Installation, Start-up, Operating and Service and Maintenance Instructions GAS PIPING Gas entry can be from left or right side, or top panel. See Fig. 29 Fig. WARNING Left Side Gas Entry. Gas Pipe Gas Pipe Grommet Required Grommet Required For Direct For Direct Vent Applications Vent Applications.
  • Page 23: Electrical Connections

    N92ESN: Installation, Start-up, Operating and Service and Maintenance Instructions Refer to current edition of NSCNGPIC in Canada. After all connections NOT exceed maximum 0.5 psig (14-in. w.c.) stated on gas control valve. have been made, purge lines and check for leakage at furnace prior to Fig.
  • Page 24 N92ESN: Installation, Start-up, Operating and Service and Maintenance Instructions specifications. A readily accessible means of electrical disconnect must WARNING be located within sight of the furnace. FIRE HAZARD FIELD 24-V WIRING FIELD 115-, 208/230-, 460-V WIRING FACTORY 24-V WIRING Failure to follow this warning could result in personal injury, death, or FACTORY 115-V WIRING property damage.
  • Page 25 N92ESN: Installation, Start-up, Operating and Service and Maintenance Instructions are secured to the bracket grounding screw. If the J-Box cover is not used, the field and factory spliced connections must be located inside the external electrical box. Do not leave splice connections unprotected inside the furnace.
  • Page 26 N92ESN: Installation, Start-up, Operating and Service and Maintenance Instructions 6. Pull the ground wire of the field line voltage wiring through the could cause this fuse to blow. If fuse replacement is required, use ONLY strain-relief bushing into the furnace casing.
  • Page 27: Venting

    N92ESN: Installation, Start-up, Operating and Service and Maintenance Instructions To HUM Terminal On To Humidifier Leads Furnace Control Board 24 V Coil To Humidifier Leads To Com/24V Screw Terminal on Thermostat Strip A11157 Fig. 37 – Field-Supplied Isolation Relay for Humidifiers with Internal Power Supply...
  • Page 28 N92ESN: Installation, Start-up, Operating and Service and Maintenance Instructions cement must be of the same manufacturer as the vent system – GVS-65 raccords, ciments et apprêts conformes au ULC S636. La tuyauterie de Primer (Purple) for Royal Pipe or IPEX System 636, PVC/CPVC...
  • Page 29 N92ESN: Installation, Start-up, Operating and Service and Maintenance Instructions Table 12 – Approved Combustion-Air and Vent Pipe, Fitting and Cement Materials MATERIALS 1. All pipe*, fittings*, primers**, and solvents** must conform to American National Standards Institute (ANSI) standards and American Society for Testing and Materials (ASTM) standards 2.
  • Page 30 N92ESN: Installation, Start-up, Operating and Service and Maintenance Instructions Do not take combustion air from inside the chimney when using WARNING ventilated combustion air or single-pipe vent option. These furnaces can be vented as direct-vent (two-pipe), ventilated CARBON MONOXIDE POISONING HAZARD combustion air or non-direct (single-pipe) vent system.
  • Page 31 N92ESN: Installation, Start-up, Operating and Service and Maintenance Instructions abandoned chimney to supply outside air to the furnace. See Fig. 47 pipe adapter on the furnace. See Fig. 48. This short inlet air pipe helps to references to vent clearances required by National code authorities.
  • Page 32 N92ESN: Installation, Start-up, Operating and Service and Maintenance Instructions 2. The vent termination must be located at least 3 feet from an inside WARNING corner and follow the clearance distances in the Inside Corner Termination drawing. See Fig. CARBON MONOXIDE POISONING HAZARD 3.
  • Page 33 N92ESN: Installation, Start-up, Operating and Service and Maintenance Instructions No operable windows, doors or Clearance distances for intakes of any type within the items greater than 3 feet shaded areas of Wall A and B. (1 meter ) away from the...
  • Page 34 N92ESN: Installation, Start-up, Operating and Service and Maintenance Instructions There are no additional restrictions on unobstructed distances greater than 8 ft. (2.4 M). All single, two-pipe and concentric vents may be used, providing all other Code and manufacturer’s requirements in these instructions are adhered to.
  • Page 35 N92ESN: Installation, Start-up, Operating and Service and Maintenance Instructions A12326 Fig. 46 – Direct Vent Termination Clearance NOTE: The following is based upon National codes for gas appliances and is provided as a reference. Refer to local codes which may supersede these standards and/or recommendations.
  • Page 36 N92ESN: Installation, Start-up, Operating and Service and Maintenance Instructions A12325 Fig. 47 – Ventilated Combustion Air and Non-Direct Vent Termination Clearance NOTE: The following is based upon National codes for gas appliances and is provided as a reference. Refer to local codes which may supersede these standards and/or recommendations.
  • Page 37 N92ESN: Installation, Start-up, Operating and Service and Maintenance Instructions FURNACE NOT IN HORIZONTAL SECTION PIPE DIAMETER TRANSITION IN VERTICAL SECTION OPTIONAL TERMINATION BRACKET FOR 2-PIPE A93034 Fig. 49 – Combustion Air and Vent Pipe Diameter Transition TERMINATIONS Location and Elbow Configuration 12 IN.
  • Page 38 N92ESN: Installation, Start-up, Operating and Service and Maintenance Instructions Include a deduction for a Tee when used for Alberta and Saskatchewan 1. Measure the individual distance from the furnace to the termination terminations. for each pipe. NOTE: Polypropylene venting systems MAY require additional 2.
  • Page 39 N92ESN: Installation, Start-up, Operating and Service and Maintenance Instructions Table 13 – Maximum Equivalent Vent Length NOTE: Maximum Equivalent Vent Length (MEVL) includes standard and concentric vent termination and does NOT include elbows. Use Table 14 Deductions from Maximum Equivalent Vent Length to determine allowable vent length for each application.
  • Page 40 N92ESN: Installation, Start-up, Operating and Service and Maintenance Instructions Combustion Air and Vent Piping Insulation Guidelines NOTE: Use closed cell, neoprene insulation or equivalent. The vent pipe may pass through unconditioned areas. The amount of exposed pipe allowed is shown in...
  • Page 41 N92ESN: Installation, Start-up, Operating and Service and Maintenance Instructions Rotate vent elbow to required position. Any other unused knockout may be used for combustion air connection. A11312A DOWNFLOW RIGHT CONFIGURATION Requires Accessory Vent Kit See Product Data for Current Kit Number...
  • Page 42 N92ESN: Installation, Start-up, Operating and Service and Maintenance Instructions NOTES FOR VENTING OPTIONS ALTERNATE 1. Attach vent pipe adapter with gasket to furnace casing. COMBUSTION AIR CONNECTIONS 2. Align notches in rubber coupling over standoffs on adapter. Slide clamps over the coupling.
  • Page 43 N92ESN: Installation, Start-up, Operating and Service and Maintenance Instructions 80,000 BTUH Unit Size Uninsulated 3/8-in. Insulation 1/2-in. Insulation Winter Pipe Dia. Design Temp 12.2 12.2 10.7 15.2 27.4 22.9 19.8 15.2 21.3 21.3 21.3 °C 15.2 13.7 10.7 15.2 15.2 12.2...
  • Page 44 N92ESN: Installation, Start-up, Operating and Service and Maintenance Instructions 3. Pilot drill the screw holes for the adapter in the casing and attachthe Table 16 – Hanger Spacing vent pipe adapter to the furnace with sheet metal screws Material 4. Slide the end of the rubber vent coupling with notches in it over the...
  • Page 45 N92ESN: Installation, Start-up, Operating and Service and Maintenance Instructions Two-Pipe and Single-Pipe Terminations 2. Slide the plastic vent pipe adapter over the length of the vent pipe down to the furnace casing. Mark the pipe where it is flush with the Single and two pipe vent must be installed as shown in Fig.
  • Page 46 N92ESN: Installation, Start-up, Operating and Service and Maintenance Instructions 2. Loosely install elbow in bracket (if used) and place assembly on required to be installed on the outlet of the inducer assembly. The outlet combustion-air pipe. restrictor is shown in the footnote of...
  • Page 47: Start-Up, Adjustment, And Safety Check

    N92ESN: Installation, Start-up, Operating and Service and Maintenance Instructions Example 2 A direct-vent 60,000 BTUH furnace installed at 2100 ft. (640M). Venting system includes FOR EACH PIPE: 100 feet (30 M) of vent pipe, 95 feet (29 M) of combustion air inlet pipe, (3) 90º long-radius elbows, and a polypropylene concentric vent kit. Also includes 20 feet (6.1 M) of flexible polypropylene vent pipe, included within the 100 feet (30 M) of vent pipe.
  • Page 48 N92ESN: Installation, Start-up, Operating and Service and Maintenance Instructions CAUTION WARNING UNIT OPERATION HAZARD FIRE OR EXPLOSION HAZARD Failure to follow this warning could result in personal injury, death, Failure to follow this caution may result in intermittent unit operation and/or property damage.
  • Page 49 N92ESN: Installation, Start-up, Operating and Service and Maintenance Instructions NOTICE NOTICE The NATURAL GAS manifold pressure adjustments in Table 19 If orifice hole appears damaged or it is suspected to have been redrilled, compensate for BOTH altitude AND gas heating value. DO NOT apply check orifice hole with a numbered drill bit of correct size.
  • Page 50 N92ESN: Installation, Start-up, Operating and Service and Maintenance Instructions b. Turn gas valve ON/OFF switch to OFF. c. Loosen set screw on manifold tower pressure tap no more than Burner Flame one full turn with a 3/32-in. hex wrench, or remove the 1/8 inch Burner NPT plug from the manifold pressure tap on the gas valve.
  • Page 51 N92ESN: Installation, Start-up, Operating and Service and Maintenance Instructions g. If clocked rate does not match required input from Step 1, Table 19 - Orifice Size and Manifold Pressure (in. w.c.) for Gas increase manifold pressure to increase input or decrease manifold Input Rate (Cont.)
  • Page 52 N92ESN: Installation, Start-up, Operating and Service and Maintenance Instructions exchangers so that radiant heat does not affect thermometer Change the blower heat taps as required to maintain proper temperature readings. This is particularly important with straight run ducts. rise for Heating and Cooling as described above. To change blower motor speed selections for heating mode, remove blower motor lead 2.
  • Page 53 N92ESN: Installation, Start-up, Operating and Service and Maintenance Instructions Table 21 – Air Delivery - CFM (With Filter) (Continued) EXTERNAL STATIC PRESSURE (IN.W.C.) FURNACE SPEED Function SIZE TAPS 0.10 0.20 0.30 0.40 0.50 0.60 0.70 0.80 0.90 1.00 5, 6 Cooling.
  • Page 54: Service And Maintenance Procedures

    N92ESN: Installation, Start-up, Operating and Service and Maintenance Instructions Check Safety Controls WARNING The flame sensor, gas valve, and pressure switch were all checked in the Start-up procedure section as part of normal operation. FIRE, INJURY OR DEATH HAZARD 1. Check Main Limit Switch...
  • Page 55 N92ESN: Installation, Start-up, Operating and Service and Maintenance Instructions are not energized. The EAC-1 terminal is energized when the blower is WARNING energized. This feature helps diagnose a system problem in case of a component failure. The component test feature will not operate if any...
  • Page 56 N92ESN: Installation, Start-up, Operating and Service and Maintenance Instructions 8. Check operation of accessories per manufacturer’s instructions. 4. Inspect burner compartment before each heating season for rust, corrosion, soot or excessive dust. If necessary, have furnace and 9. Review Owner’s Manual with owner.
  • Page 57 N92ESN: Installation, Start-up, Operating and Service and Maintenance Instructions 2. Remove blower door. WARNING 3. All factory wires can be left connected, but field thermostat and accessory wiring may need to be disconnected depending on their ELECTRICAL OPERATION HAZARD length and routing.
  • Page 58 N92ESN: Installation, Start-up, Operating and Service and Maintenance Instructions Cleaning Burners and Flame Sensor 19. Clean burner with a brush and a vacuum. 20. Clean the flame sensor with fine steel wool (0000 grade). Do not The following items must be performed by a qualified service use sand paper or emery cloth.
  • Page 59 N92ESN: Installation, Start-up, Operating and Service and Maintenance Instructions 4. Remove the collector box plug from the top port on the upper WARNING corner of the collector box. See Fig. 5. Attach a funnel with a flexible tube to port on the collector box.
  • Page 60 N92ESN: Installation, Start-up, Operating and Service and Maintenance Instructions 10. Turn power on at external disconnect, fuse or circuit breaker. WARNING 11. Run the furnace through two complete heating cycles to check for proper operation ELECTRICAL SHOCK AND FIRE HAZARD 12.
  • Page 61: Winterization

    N92ESN: Installation, Start-up, Operating and Service and Maintenance Instructions WINTERIZATION will be flashing a heartbeat, as long as no faults are detected. After the 90-sec period, the furnace will respond to the thermostat normally. CAUTION The blower door must be installed for power to be conducted through the...
  • Page 62 N92ESN: Installation, Start-up, Operating and Service and Maintenance Instructions The electronic air cleaner terminal EAC-1 is energized with 115 vac when the blower motor BLWM is operating. When the thermostat is satisfied, the R-to-G-and-Y circuits are opened. The outdoor unit will stop, and the furnace blower motor BLWM will continue operating on the COOL speed for an additional 90 sec.
  • Page 63 N92ESN: Installation, Start-up, Operating and Service and Maintenance Instructions A200517 Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
  • Page 64 N92ESN: Installation, Start-up, Operating and Service and Maintenance Instructions A190092 Fig. 71 – Troubleshooting Guide Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
  • Page 65 N92ESN: Installation, Start-up, Operating and Service and Maintenance Instructions 344443-2 Rev D A210135 Fig. 72 – Wiring Diagram Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
  • Page 66: Parts Replacement Information Guide

    N92ESN: Installation, Start-up, Operating and Service and Maintenance Instructions PARTS REPLACEMENT INFORMATION GUIDE Casing Group Gas Control Group Blower door Burner Bottom plate Flame sensor Control door Gas valve Door knob assembly Hot surface igniter Top filler plate Manifold Orifice...

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