Carrier N92ESN Installation, Start-Up, Operating And Service And Maintenance Instructions page 48

N92ESN: Installation, Start-up, Operating and Service and Maintenance Instructions
CAUTION
!
UNIT OPERATION HAZARD
Failure to follow this caution may result in intermittent unit operation
or performance satisfaction.
Condensate trap must be PRIMED or proper draining may not occur.
The condensate trap has two internal chambers which can ONLY be
primed by pouring water into the inducer drain side of condensate trap.
1. Remove upper and middle collector box drain plugs opposite of the
condensate trap. See Fig. 59.
Fig. 59 – Priming Condensate Trap
2. Connect field-supplied 5/8-in. (16 mm) ID tube with attached
funnel to upper collector box drain connection.
3. Pour one quart (liter) of water into funnel/tube. Water should run
through collector box, overfill condensate trap, and flow into open
field drain.
4. Remove funnel; replace collector box drain plug.
5. Connect field-supplied 5/8-in. (16 mm) ID tube to middle collector
box drain port.
6. Pour one quart (liter) of water into funnel/tube. Water should run
through collector box, overfill condensate trap, and flow into open
field drain.
7. Remove funnel and tube from collector box and replace collector
box drain plug.
Purge Gas Lines
If not previously done, purge the lines after all connections have been
made and check for leaks.Table 19
Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
FIRE OR EXPLOSION HAZARD
Failure to follow this warning could result in personal injury, death,
and/or property damage.
Never purge a gas line into a combustion chamber. Never test for gas
leaks with an open flame. Use a commercially available soap solution
made specifically for the detection of leaks to check all connections. A
fire or explosion may result causing property damage, personal injury
or loss of life.
Adjustments
FIRE HAZARD
Failure to follow this warning could result in personal injury, death
and/or property damage.
DO NOT bottom out gas valve regulator adjusting screw. This can
result in unregulated manifold pressure and result in excess overfire and
heat exchanger failures.
FURNACE DAMAGE HAZARD
Failure to follow this caution may result in reduced furnace life.
DO NOT redrill orifices. Improper drilling (burrs, out-of-round holes,
etc.) can cause excessive burner noise and misdirection of burner
flames. This can result in flame impingement of heat exchangers,
causing failures. See
A11392
For proper operation and long term reliability, the Furnace input rate
must be within +/-2 percent of input rate on furnace rating plate, or as
adjusted for altitude.
The gas input rate on rating plate is for installations at altitudes up to
2000 ft. (609.6M).
48
WARNING
!
WARNING
!
CAUTION
!
Fig. 60.
BURNER
ORIFICE
Fig. 60 – Orifice Hole
A93059