Tone GX361ZA-UC Instruction Manual
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Tone GX361ZA-UC Instruction Manual

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Ｎｏ．１７０４
GX361ZA-UC
MODEL
CAUTION
Read and fully understand all the instructions before use.
Keep this manual in designated place for easy and quick reference.
The models mentioned in this manual are designed for use outside Japan.
Warranty shall be void if above mentioned models are used in Japan.

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Summary of Contents for Tone GX361ZA-UC

  • Page 1 Ｎｏ．１７０４ GX361ZA-UC MODEL CAUTION Read and fully understand all the instructions before use. Keep this manual in designated place for easy and quick reference. The models mentioned in this manual are designed for use outside Japan. Warranty shall be void if above mentioned models are used in Japan.
  • Page 2 PREFACE Thank you for purchasing ■ Upon receipt, check and confirm the following: - Check any transport damages. - Check for any loose or lost screws and bolts. - Check the model as per order. - Check all the accessories are contained. If any problems are found, contact your distributor.
  • Page 3 SAFETY INSTRUCTION This manual specifies three (3) basic safety instructions: ■ Instructions are classified by degree of risk and described as follows: Danger is used to indicate threatening dangerous or unsafe practices which could immediately result in severe personal injury or death in the worst case.

  • Page 4: Table Of Contents

    TABLE OF CONTENTS 1．GENERAL SAFETY INSTRUCTIONS ・・・・・・ 4 2．APPLICATION ・・・・・・・・・・・・・・・・・・・・・・・・ 7 3． PRECAUTIONS FOR USE ・・・・・・・・・・・・ 7 4．PART NAME ･･････・･･･････････････････ 13 5．FEATURES ･･･････････・・・・・・・・・・・･･･・ 14 6．BEFORE USE ・･･・・・・・・・・･・・･・・・・・・・・・ 15 7．OPERATING PROCEDURE ・・・・・・・・・・・ 16 8．CHANGING SOCKET ・・・・・・・・・・・・・・・・・・ 18 9．INSPECTION & MAINTENANCE ・・・・・・・・・ 21 10．SPECIFICATIONS ･・・・・・・・・・・・・・・・・・...

  • Page 5: 1．General Safety Instructions

    1. GENERAL SAFETY INSTRUCTIONS WARNING When using electric tools, basic safety precautions, including the following, should always be followed to reduce the risk of fire, electric shock and personal injury. Read all these instructions before operating this product and keep these instructions.
  • Page 6 e) When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock. 3) Personal safety a) Stay alert, watch what you are doing and use common sense when operating a power tool.
  • Page 7 4) Power tool use and care a) Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed. b) Do not use the power tool if the switch does not turn it on and off.

  • Page 8: 2．Application

    2. APPLICATION ■ is an electric tool for tightening Tension Control Bolt/Nut/Washer assemblies. PRECAUTIONS FOR USE ■ To prevent accidents, personal injury and etc, read and follow all instructions listed below. DANGER ● Beware of electric shock when operating at high place. ○...
  • Page 9 WARNING ● Beware of electric shock. ○ Never use the wrench under rainy or snowy condition. ○ Never touch the plug with wet hands. Failure to follow this instruction may result in electric shock, fire or electric leakage. ● Electric cord must be regularly inspected. ○...
  • Page 10 WARNING ● Properly install bar sockets as described in this manual. ○ Incomplete installation may result in accidents and personal injury. See “CHANGING SOCKETS” on page 18. ● Avoid accidental Starting. ○ Ensure that the switch is in the off-position before plugging into power source.
  • Page 11 WARNING ● Immediately stop using the wrench and disconnect the plug when unusual sound, vibration or smell is detected. ○ Contact your distributor immediately. Failure to follow this instruction may result in serious injury. ● Contact your distributor for repair service. ○...
  • Page 12 CAUTION ● Keep work area clean. ○ Cluttered areas and benches invite accidents. ● Keep children away. ○ Do not let children touch the wrench and electric cord. ○ All visitors should be kept away from work area. ● Secure work area. ○...
  • Page 13 CAUTION ● Keep electric motor well ventilated. ○ Do not put any foreign materials into the vent. ○ Do not block exhaust vent. ● Maintain wrench. ○ Keep wrench handle clean, dry and free of oil or grease. ● Provide leakage breaker as a shock guard for each wrench. ○...

  • Page 14: 4．Part Name

    4. PART NAME & ACCESSORIES (Figure 1) - 13 -...

  • Page 15: 5．Features

    MODEL ACCESSORIES Inner Socket Outer Socket Inner Socket Spring Ejector Pin GX361ZA-UC Ejector Spring Screwdriver (-) Instruction Manual Metal Case ● Contact your distributor for other available sockets and accessories. 5. FEATURES ・ Double Insulated Electric Wrench. ・ Anti-defacement Mechanism Inner Socket.

  • Page 16: 6．Before Use

    6. BEFORE USE WARNING ● Check followings before connecting the plug into power source. ○ Accidental starting invites personal injury. 1. Check for any deformation, crack or damage on wrench body, socket, electric cord, etc. Do not use wrench if any problem is found on items listed above. 2.

  • Page 17: 7．Operating Procedure

    7. OPERATING PROCEDURE CAUTION ● Snug tight using snug tightening wrench like SNUG MASTER is required before using SHEAR WRENCH. (1) Slide Inner Socket over the bolt pintail (Figure 2). (Figure 2) (2) Slide Outer Socket over the nut (Figure 3). - Slightly turn Internal Gear when slide over is difficult.
  • Page 18 (3) Squeeze trigger switch to start tightening (Figure 4). (Figure 4) (4) Rotating speed gradually shows down as the tightening proceeds, then bolt pintail shears off when designated torque is reached (Figure 5). (Figure 5) (5) When tightening is completed, remove wrench from bolt/nut assembly. Sheared-off bolt pintail remains in Inner Socket (Figure 6).

  • Page 19: 8．Changing Socket

    WARNING ● Keep others a safe distance from work area. ○ Do not throw pintail away. Collect pintail in designate bag during operation. Failure to follow this instruction may result in accidents and personal injury. 8. CHANGING SOCKETS WARNING ● Release ejector pin by pulling ejector lever before changing sockets.
  • Page 20 ● Projecting pin is a doughnut-shaped pin in the inner socket. (3) Select adequate inner & outer socket assembly of the bolts being tightened. i.e. Use TONE genuine M36 inner & outer socket assembly for tightening M36 TC bolt/nut assembly.
  • Page 21 (5) Set inner & outer socket assembly to the wrench body and completely remove the gap between socket assembly and wrench body. The gap can be removed by turning & pushing down TC bolt into the inner socket (Figure 11). (Figure 11) * Fasten the set screws only after gap is completely removed.

  • Page 22: 9．Inspection & Maintenance

    9. INSPECTION & MAINTENANCE WARNING ● Disconnect plug from power source before inspection and maintenance. ○ Accidental starting invites serious injury. ● Replace the inner socket when sheared bolt pintail is came off the inner socket without pulling the ejector lever. ○...
  • Page 23 (6) Carbon brush must be regularly inspected and replaced with the new genuine carbon brush when brush length becomes less than 6mm (Figure 12). *Carbon brushes are placed in two positions. *Indicate the wrench model when carbon brushes are needed because carbon brush differs from model to model.

  • Page 24: 10．Specifications

    10. SPECIFICATIONS Model GX361ZA-UC Frequency 50-60 Hz Voltage 110-120 V (Single Phase) Max Current 15 A Rated Power 1700 W Rated 2950 lbf･ft Max Torque Rated 3.5 min (rpm) No-load Speed Noise Sound Pressure Level 86 dB(A) & Sound Power Level 97 dB(A) Vibration Level Vibration Level 2.5 m/s...

  • Page 25: 11．Aftersales Service

    11. AFTER SALES SERVICE ■ Contact your distributor for available services. ■ Provide model, serial number, date of purchase and details of failure when contacting your distributor. CAUTION ● Do not use wrench when malfunction, deficiency in wrenches’ performance, personal injury or property loss is foreseen. If possible, prepare backup wrenches beforehand.
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  • Page 28 IMKAXXX...

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