Tone P150A Instruction Manual
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Tone P150A Instruction Manual

Super power wrench
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取扱説明書
ＩＮＳＴＲＵＣＴＩＯＮ ＭＡＮＵＡＬ
製品番号
MODEL
●製品をご使用される前に、取扱説明書をお読みいただき、理解していただいた上で
ご使用ください。
●取扱説明書は、いつでも読めるように所定の場所に大切に保管してください
Read and fully understand all the instructions before use.
Keep this manual in designated place for easy and quick reference.
Ｎｏ．１７０８
P150A
P300A
P600A
CAUTION
／
／
／
P150AT
P300AT
P600AT

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Summary of Contents for Tone P150A

  • Page 1 取扱説明書 ＩＮＳＴＲＵＣＴＩＯＮ ＭＡＮＵＡＬ Ｎｏ．１７０８ P150A ／ P150AT 製品番号 P300A ／ P300AT MODEL P600A ／ P600AT CAUTION ●製品をご使用される前に、取扱説明書をお読みいただき、理解していただいた上で ご使用ください。 ●取扱説明書は、いつでも読めるように所定の場所に大切に保管してください Read and fully understand all the instructions before use. Keep this manual in designated place for easy and quick reference.
  • Page 2 ■PREFACE Thank you for purchasing the Super Power Wrench ■Upon receipt, check and confirm the following: - Check for any damage. - Check for any loose or missing screws and bolts. - Check the model as per order. - Check all the accessories are contained (➭P.32). If any problems are found, contact your distributor.
  • Page 3 SAFTY INSTRUCTION ■ This manual specifies three (3) basic safety instructions: ■ Instructions are classified by degree of risk and described as follows: Danger is used to indicate threatening dangerous or unsafe practices which could immediately result in severe personal injury or death in the worst case.

  • Page 4: Precautions For Use

    13. Application ■Manual power wrench is for tightening and loosening large bolt/nut. Precautions for Use ■To prevent accidents or personal injury read and follow all instructions listed below. DANGER ●Beware of falling accidents when working at elevated heights. ○ Dangerous situation can arise due to damage to the wrench from excessive input or inappropriate handling of reaction force, or if the reaction arm comes loose.
  • Page 5 DANGER ●Avoid the ratchet handle rotation radius. ○ When changing the dial on the clutch following input, the ratchet handle may rotate. For safety reasons, do not suddenly take your hand away from the handle. ○Check that no one is in the work area before commencing operations.
  • Page 6 WARNING ●Do not use attachments. ○Do not place attachments between the square drive and the socket (including extension bars, joints, adapters, etc.). If the Super Power Wrench falls over during operations, or if any attachments break, it may affect torque precision, and may cause injury. ●Place the reaction arm on a hard surface (one that will not bend or break).
  • Page 7 WARNING ●Immediately check the wrench when it is dropped down or banged. ○Check for deformation, crack, damage and other abnormality. Stop using the wrench if any abnormality is found. Failure to follow these instructions may result in injury. ●Do not exceed unit capacity. ○Use the wrench only within its capacity.
  • Page 8 WARNING ●Check the following items before operation. ○Check for any deformation, crack or damage on the Super Power Wrench body, reaction arm, socket, Hexagonal L Wrench and other accessories. Failure to follow this instruction may result in accidents or injury. ○Make sure that a socket and a reaction arm are correctly installed on the wrench.
  • Page 9 CAUTION ●Use genuine accessories and attachments manufactured by TONE CO., Ltd. ■Use the genuine accessories mentioned in this instruction manual or TONE’s general catalog. ●Maintain the wrench ■Keep the wrench handle clean, dry and free of oil or grease. 15. Part Name・Accessories･External Dimensions Parts Name ●P150A～P600A...
  • Page 10 ●Ratchet handle 371(P150A) Switch Lever Handle Square Drive ●Ratchet handle 371L(P300A･P600A) Switch Lever Handle Square Drive Accessories Model P150A P300A P600A Ratchet Handle 371L 371L Slide-type Reaction Arm * 150PNHS 300PNHS 600PNHS Hexagon Socket Head Cap Screw * M8×20 (4) M8×20 (6)

  • Page 11: External Dimensions

    External Dimensions ●Super Power Wrench Model ℓ P150A 12.7 25.4 P150AT P300A 12.7 25.4 P300AT P600A 12.7 38.1 P600AT （mm） ●Slide-type Reaction Arm Model ℓ ℓ1 150PNHS 25.4 300PNHS 25.4 600PNHS 38.1 （mm） - 37 -...

  • Page 12: Before Use

    16.Before use ■Check followings before using the Super Power Wrench. 16-1. Selecting Suitable Model Check the instructions on nut and bolt torque before tightening. When the torque is NOT noted, check with the manufacturer or decide on the torque referring to the instructions that come with the screws. T=K･D･N Reference T：Torque (N･m)
  • Page 13 16-4.Attaching Reaction Arm (➭P.42) Check that the reaction arm is properly attached, and also make sure that the reaction arm does not come loose from the main unit. 16-5.Attaching Socket (➭P. 43 ) Check that the sockets are properly attached, and also make sure that the socket does not come loose from the main unit.
  • Page 14 Input torque Magnification ② Calculate from magnification diagram (on P ) or rating plate 《 Example 》 Super Power Wrench：P150A Target torque： 1000 N･m ① In the case, Magnification for 1000N・m is 23.0 on the Inspection Certificate. ＝ × Output torque...
  • Page 15 ●When use a ratchet wrench, calculate from following formula. Input torque ＝ Newton (N) × Length (m) Input torque 43.5 ＝ ＝ ＝ 174N Newton(N) Length (m) 0.25 ※ “Length” means the distance Load Point 248mm(≒0.25m) from the center of wrench to load point.

  • Page 16: Changing Parts

    17.Changing parts 17-1.Attach/Remove Reaction Arm ○Attach Reaction Arm ①Attach reaction arm to the Super Power Wrench and Tighten HSH bolt (black) by using hexagonal L wrench securely. Do not remove the bolts Drive Square Slide-type Reaction Arm HSH Bolt (Black) Remove Reaction Arm ①Loosening HSH bolt (black) and remove the reaction arm.
  • Page 17 Output Squire Drive 17-2.Attach/Remove Socket ①To prevent the unit from falling over, attach a socket compatible with the nuts and bolts you are using. O ring ②Remove the O ring from the grooves of Hole the socket, and remove the pin. ③Line up the through hole of the output drive and the socket pinhole, and attach the socket.

  • Page 18: Unit Operations

    WARNING ●After attaching the socket, pull on it to make sure that it is properly attached. If it is not properly attached, the socket may come loose during use, creating a dangerous situation. A loose socket may also result in hindered unit durability, unit breakdown, or injury to the user.
  • Page 19 WARMING ●The torque wrench in the set, use in clockwise direction only. Use ratchet wrench in the set for loosening. ○The torque wrench is only for tightening. Never use the torque wrench for loosening operation. Failure to following this instruction may result in malfunction and injury. ②Set the clutch according to the intended direction of the output drive as shown below.
  • Page 20 ③Set the Super Power Wrench to bolt/nut. Reaction arm must be placed securely against a solid member and set the socket for loosening and tightening without gap between the socket and bolt or nut. Slide-type reaction arm receives large force almost equivalent to output torque by set the socket and place to the adjacent bolt or nut to be tightened or loosened.
  • Page 21 CAUTION ●Push the socket in so that it covers the nuts and bolts completely. If the socket is not properly inserted, the bolts and nuts may be damaged, and the socket may come loose, which may lead to injury. ●Do not receive output torque by square drive or outside of socket. Failure to do so may result in accidents and personal injury ※...
  • Page 22 ④Mount ratchet handle or torque wrench on the Super Power Wrench and set to bolt/nut. Reaction arm rotates in the direction opposite to the in-and-output direction. Apply reaction arm on solid and unbendable members to burden reaction force. Output drive of the Super Power Wrench rotates same direction with mounted ratchet handle/torque wrench.
  • Page 23 ⑤After tightening operation, it is often hard to detach the wrench because elastic force generated inside of the wrench is imposing a large load in between reaction arm and bolt/nut. After tightening operation, it is often hard to detach the wrench because elastic force generated inside of the wrench is imposing a large load in between reaction arm and bolt/nut.

  • Page 24: Maintenance And Inspection

    DANGER ●Avoid the ratchet handle rotation radius. ○ When changing the dial on the clutch following input, the ratchet handle may rotate. For safety reasons, do not suddenly take your hand away from the handle. ○Check that no one is in the work area before commencing operations.
  • Page 25 21.Error and Status Inspection ■Following chart is the rough guidance of diagnosis in case of malfunction. Majority of breakage derives from miss-use of clutch and reaction arm and too much input torque. ①Square drive(input shaft) does not rotate Cause Countermeasure <remarks> Clutch-stem position is reverse See switch-over clutch procedure Breakage...
  • Page 26 22.Features ○Small input torque gains big output torque by planetary gear mechanism. ○Switch-over-clutch, adjacent to input drive portion, prevents power loss and increases tightening efficiency. ○Do not need electrics for use the wrench. ○No noise by using the wrench so easy to protect the working condition. ○Torque setting is made easy by using torque wrench for input force.

  • Page 27: Specifications

    23.Specifications Super Power Wrench Output torque Input torque Gear Weight Model Magf. (N･m) (N･m) Ration (kg) P150A 300～ 1500 13～65 23.0 25.0 P300A 600～ 3000 36～180 16.7 18.2 P600A 1200～ 6000 51～255 23.5 25.5 11.7 ※”Weight” means the total weight of the Super Power Wrench, Slide-type reaction arm, and ratchet wrench.
  • Page 28 Magnification Diagram Output torque ＝ Input torque × Magnification ※Actual magnification may vary depending on condition. Check the magnification of the new Super Power Wrench shipped on the inspection certificate. Contact your distributor to check the magnification of the Super Power Wrench after buy the wrench.

  • Page 29: After Sales Service

    24.Aftersales Service ●Use the Super Power Wrench properly according to this instruction manual and WARNING LABEL on the body of the Super Power Wrench. ●Provide model, serial number, date of purchase and details of failure when contacting your distributor. CAUTION ●Do not use the Super Power Wrench when malfunction, deficiency in its performance, personal injury or property loss is foreseen.
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This manual is also suitable for:

P300aP600aP150atP300atP600at

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